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AEG PROTECT C. 1000 (S) Operating Instructions Manual

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OPERATING INSTRUCTIONS UPS
PROTECT C.
PROTECT C. 1000 (S)
PROTECT C. 2000 (S)
PROTECT C. 3000 (S)

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  Summary of Contents for AEG PROTECT C. 1000 (S)

  • Page 1 OPERATING INSTRUCTIONS UPS PROTECT C. PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C. 3000 (S)
  • Page 2 Thank you for purchasing the AEG UPS PROTECT C. from AEG Power Solutions. Safety information operating instructions included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.
  • Page 3: Notes On These Operating Instructions

    Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS) PROTECT C. 1000 (S), PROTECT C. 2000 (S) or PROTECT C. 3000 (S) as well as the associated external battery units PROTECT C.
  • Page 4 The warranty does not apply to damage caused by non- compliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc.
  • Page 5: Table Of Contents

    Table of Contents Notes on these Operating Instructions......3 General Information............7 Technology..............7 System Description ...........8 Safety ................9 General Safety Instructions........9 Safety Instructions for PROTECT C......9 CE-Certificate............13 Technical Data ............14 Set-Up and Operation ............19 Unpacking and Inspection........19 Point of Installation..........20 Overview: Connections, Operating / Display Elements ...21 4.3.1 Front View............21 4.3.2...
  • Page 6 Signalling and Error Correction ........35 Signalling..............35 Fault Diagnosis / Fault Rectification......37 6.2.1 Error Messages..........37 Maintenance..............39 Charging the Battery ..........39 Maintenance............39 7.2.1 Visual Check ............39 7.2.2 Checking the Battery ........40 7.2.3 Fan Checking...........40 Storage, Dismantling and Disposal ........41 Storage..............41 Dismantling .............41 Disposal ..............41 Glossary .................42 Technical terms............42...
  • Page 7: General Information

    General Information Technology PROTECT C. is an Uninterruptible Power Supply (UPS) essential loads such PCs, workstations, servers, network components, telecommunication equipment similar devices. It consists of: ♦ Mains filter with surge voltage protection (equipment protection/class D) and mains energy backfeed protection ♦...
  • Page 8: System Description

    System Description The UPS is connected to a shockproof socket between the public utility's mains and the loads to be protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC)
  • Page 9: Safety

    Safety General Safety Instructions Read these operating instructions prior to start-up of the PROTECT C. UPS and its external battery modules (special accessories), and observe the safety instructions! Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions! Immediately eliminate any faults...
  • Page 10 The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff! The output may be live, even if the UPS is not connected to the mains, since the UPS has its own internal power supply (battery)! For health and safety reasons, the unit must be earthed correctly!
  • Page 11 ♦ The unit is designed to be installed inside in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment! ♦ Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed. The UPS must be absolutely dry prior to start-up.
  • Page 12 When replacing the batteries, the following must be observed: Only ever use identical maintenance-free sealed lead batteries with the same data as the original batteries. Danger! Explosive! Never throw batteries into open fire. Never open or damage batteries. (Electrolyte may leak out and damage skin and eyes. It may be toxic!) Batteries can cause electric shocks and high short-circuit currents.
  • Page 13: Ce-Certificate

    CE-Certificate...
  • Page 14: Technical Data

    Technical Data Type power 1000 VA (cos ϕ = 0.7 lag.) PROTECT C. 1000 (S) 700 W 2000 VA (cos ϕ = 0.7 lag.) PROTECT C. 2000 (S) 1400 W 3000 VA (cos ϕ = 0.7 lag.) PROTECT C. 3000 (S) 2100 W UPS Input (single phase) Rated input voltage...
  • Page 15 Connection Non-heating appliance connectors Current Crest Ratio Overload behaviour up to 105 % ± 5 % continuous; in battery mode > 105 % ± 5 % – < 150 % ± 5 % for 25 s; 150 % ± 5 % for 200 ms Overload behaviour up to 105 % ±...
  • Page 16 Battery charging current (max.) PROTECT C. 1000 PROTECT C. 1000 S PROTECT C. 2000 PROTECT C. 2000 S 9.6 A PROTECT C. 3000 PROTECT C. 3000 S 9.6 A Recharge time ~ 5 h (with internal battery only) (to 90% of rated capacity) ~ 24 h (with 1 battery expansion) ~ 40 h (with 2 battery...
  • Page 17 General data Classification VFI SS 211 acc. to IEC 62040–3 Double conversion technology Overall efficiency AC-AC (full load) PROTECT C. 1000 (S) 85 % PROTECT C. 2000 (S) 85 % PROTECT C. 3000 (S) 88 % Noise level (1m distance) PROTECT C.
  • Page 18 Weights: PROTECT C. 1000 15 kg PROTECT C. 1000 S 8 kg PROTECT C. 1000 BP 19 kg PROTECT C. 2000 34 kg PROTECT C. 2000 S 15 kg PROTECT C. 3000 35 kg PROTECT C. 3000 S 16 kg PROTECT C.
  • Page 19: Set-Up And Operation

    Don’t turn on the unit and register the damage with the AEG representative or dealer immediately. Check the delivery is complete: ♦...
  • Page 20: Point Of Installation

    Handle the components with care. Please take into account the weight. It may be necessary to engage the help of a second person, particularly in the case of the 2 and 3 kVA models and if there are external battery units. Point of Installation PROTECT C.
  • Page 21: Overview: Connections, Operating / Display Elements

    Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C.1000 (S) PROTECT C. 2000 (S) PROTECT C. 3000 (S) PROTECT C.1000 BP PROTECT C. 2030 BP...
  • Page 22: Display

    4.3.2 Display Explanations: 1. OFF-Pushbutton (OFF) 2. ON-Pushbutton (ON) / Alarm off 3. Orange LED bypass (Bypass) 4. Green LED inverter (Inverter) 5. Orange LED for battery (Battery) 6. Green LED for utility power (Line) 7. - 11. Bar graph LEDs (7-10 green / 11 orange) for UPS battery utilization respectively capacity (remaining autonomy time) 7.
  • Page 23: Rear View (Connections)

    4.3.3 Rear view (connections): PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C. 3000 (S)
  • Page 24 Comments: 1. Mains connection (UPS input) 2. Mains input circuit breaker 3. Load connections (UPS outputs) PROTECT C. 3000 (S) with additional load connection (IEC 320-16A) 4. Connection for external battery module 5. Data interface for telephone, modem fax (RJ11) or 10/100 MBit/s network (RJ 45) 6.
  • Page 25: Commissioning

    Commissioning Mechanical Set-Up Note the following points when setting up the UPS system and its external battery units (special accessories): ♦ The contact surface must be smooth and level. It must also be sufficiently strong and sturdy to avoid vibration and shock loads.
  • Page 26: External Battery Expansions

    External Battery Expansions To achieve longer backup time, it is possible to connect multi- battery packs. Connect exclusively the following products together: PROTECT C. 1000 with PROTECT C. 1000 BP PROTECT C. 2000 with PROTECT C. 2030 BP PROTECT C. 3000 with PROTECT C.
  • Page 27: Electrical Start-Up

    PROTECT C. with 2 battery expansions Fig.: PROTECT C. 1000 and two C. 1000BP Check the correct fit of the UPS and the battery unit (the casings e.g. have to have the same dimension). connect corresponding battery connectors using the supplied battery connection cables as shown in the figure above.
  • Page 28 Default setting: No automatic supply for load over integrated bypass after executing step 1 and 2 (Modification of the configuration with the provided Software ”CompuWatch“). Then connect the outputs of your UPS to your loads. Use the load connection cables provided for this.
  • Page 29: Operating Statuses

    Operating Statuses 5.3.1 Normal Operation Autom. bypass Power circuit with mains supply Mains Safety busbar: Load Battery charger Battery Diagram Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch (see also "Electrical Start-Up" on page 27). Normally, the UPS operates continuously.
  • Page 30: Battery Operation / Autonomy Operation

    5.3.2 Battery Operation / Autonomy Operation Autom. bypass Power circuit with faulty mains supply Mains Safety busbar: Load Battery charger Battery Diagram The mains is not within the required tolerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption.
  • Page 31: Bypass Operation

    When the voltage and frequency are within the tolerance range once more, the rectifier and the battery charger switch back on automatically. The rectifier then continues supplying the inverter and the battery charger takes over charging the battery. 5.3.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.g.
  • Page 32: Unit Overload

    The LED bar graph functions as display for UPS utilisation. The signal goes off during this operations status every 2 seconds. 5.3.4 Unit Overload The load on the UPS should never exceed the specified rated load of the unit. If a unit overload occurs nevertheless (from 105% ±...
  • Page 33: Interfaces And Communication

    The communication protocol is optimized for operation with the shutdown and UPS management software “CompuWatch” from AEG. To connect to the UPS to you computer use the provided RS232 communication cable by attaching them to a free serial port of your pc.
  • Page 34: Shutdown And Ups Management Software

    5.4.4 Shutdown and UPS management software The "CompuWatch" software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status. In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is guaranteed.
  • Page 35: Signalling And Error Correction

    Signalling and Error Correction Signalling OFF push button (OFF): Press the OFF switch for about 2 seconds to switch on the UPS ON push button (ON): Press the ON switch for about 2 seconds to switch off the UPS. Deactivate acoustic alarm: By pressing this switch for about 2 seconds during the alarm an acoustic alarm can be deactivated.
  • Page 36 LED Line (Mains status): The green LED lights up if mains voltage is in a specified range of tolerance. The LED Line flashes when the phase and neutral conductor have been reversed at the input of the UPS system. In this case turn the mains connector 180°...
  • Page 37: Fault Diagnosis / Fault Rectification

    Fault Diagnosis / Fault Rectification The PROTECT C. generates detailed error messages. Support personal can localise and interpret faults quickly and precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start. Mains and battery voltage Check building wiring No indication, no audible not in the tolerance range, socket outlet and input signal even though system...
  • Page 38 Emergency supply period Batteries not fully charged Charge the batteries for shorter than nominal value / batteries old resp. defect at least for the charging time acc. Chapter 3.4, page 16 and then check capacity. If the problem still persists, consult your dealer.
  • Page 39: Maintenance

    Maintenance The PROTECT C. consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Follow safety and security regulations unconditionally! Charging the Battery The battery is automatically charged when the mains is...
  • Page 40: Checking The Battery

    CAUTION: PROTECT C. must be disconnected from the power supply prior to carrying out the following work. If large quantities of dust have accumulated, the unit should, as a precaution, be cleaned with dry compressed air, in order to ensure adequate heat dissipation. The intervals at which visual checks should be performed are largely determined by the site conditions.
  • Page 41: Storage, Dismantling And Disposal

    Storage, Dismantling and Disposal Storage Long storage times without charging discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions.
  • Page 42: Glossary

    Glossary Technical terms Class D, Class III see equipment protection DC/DC Booster Circuit technology to boost the direct voltage on a higher voltage level Equipment protection Technology term of the surge voltage protection: the conventional surge voltage protection consists of a lightning current protection (class B, class I), a surge voltage protection (class C, class II) and an equipment protection (class D, class III) –...
  • Page 43 Guarantee certificate Type: …….…………………............Serial-no.: ……………………..……………....... Date of purchase: …………….....……………………..Trading stamp / Signature Specifications are subject to change without notice. AEG Power Solutions GmbH Emil-Siepmann-Straße 32 59581 Warstein-Belecke Germany Operating Instructions BAL 8000019812_01 EN...