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OPERATING INSTRUCTIONS UPS
PROTECT C.R
PROTECT C. 1000 R (S)
PROTECT C. 2000 R (S)
PROTECT C. 3000 R (S)
PROTECT C. 6000 R

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Summary of Contents for AEG Protect C.R

  • Page 1 OPERATING INSTRUCTIONS UPS PROTECT C.R PROTECT C. 1000 R (S) PROTECT C. 2000 R (S) PROTECT C. 3000 R (S) PROTECT C. 6000 R...
  • Page 2 Thank you for purchasing the PROTECT C.R. from AEG Power Solutions. Safety information operating instructions included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.
  • Page 3: Notes On These Operating Instructions

    PROTECT C. 6000 R as well as the associated external battery units PROTECT C. 1000 R BP, PROTECT C. 2030 R BP or PROTECT C. 6000 R BP, – all referred to as PROTECT C.R in this document – safely and properly, and for its intended purpose.
  • Page 4 AEG spare parts or spare parts purchased by AEG. Handling PROTECT C.R is designed and constructed so that all necessary steps for start-up and operation can be performed without any internal manipulation of the unit. Maintenance and repair work may only be performed by trained and qualified personnel.
  • Page 5: Table Of Contents

    General Information ............7 Technology ............... 7 System Description........... 8 Safety ................9 General Safety Instructions ........9 Safety Instructions for PROTECT C.R ....9 CE-Certificate ............13 Technical Data............15 Set-Up and Operation ............ 22 Unpacking and Inspection ........22 Point of Installation ..........
  • Page 6 Signalling and Error Correction ........38 Signalling..............38 Fault Diagnosis / Fault Rectification......40 6.2.1 Error Messages..........40 Maintenance..............42 Charging the Battery ..........42 Maintenance.. Fehler! Textmarke nicht definiert.42 7.2.1 Visual Check ............43 7.2.2 Checking the Battery ........43 7.2.3 Fan Checking...........43 Storage, Dismantling and Disposal ........44 Storage..............44 Dismantling .............44 Disposal ..............44...
  • Page 7: General Information

    General Information Technology PROTECT C.R is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment similar devices. It consists of:  Mains filter with overvoltage protection (appliance protection/class D) and mains energy backfeed protection ...
  • Page 8: System Description

    System Description The UPS is connected between the public utility's mains and the loads to be protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system...
  • Page 9: Safety

    General Safety Instructions Read these operating instructions prior to start-up of the PROTECT C.R UPS and its external battery modules (special accessories), and observe the safety instructions! Only use the unit if it is in a technically perfect condition and...
  • Page 10 For health and safety reasons, the unit must be earthed correctly! PROTECT C.R may only be operated with or connected to a 220 V / 230 V / 240 V mains with protective grounding using a CE marked mains connection cable with PE conductor (included in the delivery) that has been tested in accordance with national standards.
  • Page 11  The unit is designed to be installed inside in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment!  Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed. The UPS must be absolutely dry prior to start-up.
  • Page 12 Switch OFF the UPS using its main switch “OFF” if you do not intend to use it for some time. PROTECT C.R must be switched off every evening if the electricity supply in your company is switched off every night. Otherwise, the battery will be discharged (assumed power failure).
  • Page 13: Ce-Certificate

    CE- Certificate...
  • Page 15: Technical Data

    Technical Data Type power 1000 VA (cos  = 0.7 lag.) PROTECT C. 1000 R (S) 700 W 2000 VA (cos  = 0.7 lag.) PROTECT C. 2000 R (S) 1400 W 3000 VA (cos  = 0.7 lag.) PROTECT C. 3000 R (S) 2100 W 6000 VA (cos ...
  • Page 16 Overvoltage RJ11 (phone, fax, modem) dataline protection RJ45 (Ethernet 10/100 MBit/s) UPS Output Rated output voltage C. 1000 R (S) – C. 3000 R (S) 220 / 230 / 240 Vac ± 2 % C. 6000 R 220 / 230 / 240 Vac ± 1 % (configuration via software “CompuWatch”) Nominal frequency...
  • Page 17 C. 6000 R up to 105 % continuous; > 105 % – < 130 % for 10 min; 130 % for 1 s Then automatic inverter to Bypass in 0 ms (switches back when overload damps = Load < 90 %) Short circuit behavior 3 x I for 140 ms...
  • Page 18 PROTECT C. 2000 R S 9.6 A PROTECT C. 3000 R PROTECT C. 3000 R S 9.6 A PROTECT C. 6000 R Recharge time PROTECT C. – models (to 90% of rated capacity) Coupled C. 1000 R C. 2000 R C.
  • Page 19 General Data Classification VFI SS 211 to IEC 62040–3 Double conversion technology Overall efficiency (full load) PROTECT C. 1000 R (S) ≥ 85 % PROTECT C. 2000 R (S) ≥ 85 % PROTECT C. 3000 R (S) ≥ 88 % PROTECT C.
  • Page 20 Outlets PROTECT C. 1000 R (S) 4 x IEC 320-10A PROTECT C. 2000 R (S) 4 x IEC 320-10A PROTECT C. 3000 R (S) 1 x IEC 320-10A + 1 x IEC 320-16A PROTECT C. 6000 R 4 x IEC 320-10A + connection via terminal block Equipment colour Black line...
  • Page 21 Guidelines The PROTECT C.R complies with the product norm EN 50091. The CE symbol on the unit certifies the compliance to the EG guidelines for 73/23 EEC low voltage and for 89/336 EEC electromagnetic compatibility (EMC), when following the installation instructions in the manual.
  • Page 22: Set-Up And Operation

    AEG representative or dealer immediately. Check the delivery is complete:  PROTECT C.R (S) with 1000, 2000, 3000 or 6000 VA  Communication cable  CD with "CompuWatch" shutdown software  Operating instructions PROTECT C.R (S) with 1000, 2000 or 3000 VA include...
  • Page 23: Point Of Installation

    2 and 3 kVA models and if there are external battery units. Point of Installation PROTECT C.R is designed to be installed in a protected environment. When installing the unit, pay attention to such factors as sufficient ventilation and suitable ambient conditions.
  • Page 24: Overview: Connections, Operating / Display Elements

    Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C. R (S) with 1000, 2000, 3000 VA PROTECT C. R with 6000 VA 4.3.2 Rear view PROTECT C. 1000 R (S) PROTECT C. 2000 R (S)
  • Page 25 PROTECT C. 3000 R (S) PROTECT C. 6000 R Comments 1. Mains connection (UPS input) PROTECT C. 6000 R via terminal block (Pos. 11) 2. Mains input circuit breaker 3. Load connections (UPS outputs) PROTECT C. 3000 R (S) with additional load connection (IEC 320-16A – Pos.9). PROTECT C.
  • Page 26: Display

    4.3.3 Display Explanations 1. ON-Pushbutton 2. OFF-Pushbutton (Off) / Alarm off 3. Green LED rectifier (UPS ON) 4. Orange LED for battery mode (BATTERY) 5. Orange LED bypass (BYPASS) 6. Green LED for net state (AC INPUT) 7. - 11. Bar graph LEDs ( 7-10 green, 11 orange) for UPS battery utilization respectively capacity (remaining autonomy time) 7.
  • Page 27: Commissioning

    Commissioning Mechanical Set-Up Note the following points when setting up the UPS system and its external battery units (special accessories):  Make sure the rack is able to support the weight. This is particularly important in conjunction with external battery units (special accessories).
  • Page 28: External Battery Expansions

    PROTECT C. 6000 R with PROTECT C. 6000 R BP PROTECT C.R with 1 battery expansion Fig.: PROTECT C. 2000 R and C. 2030 R BP Check the correct fit of the UPS and the battery unit (compare the stated DC voltage on the label of the UPS and the battery unit).
  • Page 29: Electrical Start-Up

    UPS system can be adjusted with the software “CompuWatch” in steps of 220, 230 and 240 Vac. Turn on the PROTECT C.R to the mains To guarantee an accurate function of your UPS and all additional devices, the mains have to be provides with the corresponding protection.
  • Page 30 provided mains connection cable to a customary shockproof socket. Make sure that the dimension of the circuit breaker is sufficient. Especially the PROTECT C. 3000 R (S) needs a circuit breaker with 16A. The PROTECT C. 6000 R is connected directly with the modules via the terminal block.
  • Page 31 When being powered on, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another in ascending order. After synchronising the inverter successfully the LED “UPS ON” will go on after some seconds, with the UPS in normal mode. If the power supply is in order (mains within the range) an additionally LED “AC INPUT”...
  • Page 32: Operating Statuses

    Operating Statuses 5.3.1 Normal Operation Autom. bypass Power circuit with mains supply Mains Safe busbar: Load Battery charger Battery Diagram Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch (see also "Electrical Start-Up" on page 29). Normally, the UPS operates continuously.
  • Page 33: Battery Operation / Autonomy Operation

    5.3.2 Battery Operation / Autonomy Operation Autom. bypass Power circuit with faulty mains supply Mains Safe busbar: Load Battery charger Battery Diagram The mains is not within the required tolerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption.
  • Page 34: Bypass Operation

    5.3.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.g. also if an inverter defect is detected, voltage is supplied to the load via the bypass that switches on automatically. This is signalled by the LED BYPASS symbol. Autom.
  • Page 35: Unit Overload

    5.3.4 Unit overload The load on the UPS should never exceed the specified rated load of the unit. If a unit overload occurs nevertheless the fault LED is turned on accompanied with a signal tone (twice per second). The connected loads continue to be supplied for a certain time depending on the level of the overload.
  • Page 36: Interfaces And Communication

    The communication protocol is optimized for operation with the shutdown and UPS management software “CompuWatch” from AEG. To connect to the UPS to your computer use the provided RS232 communication cable by attaching them to a free serial port of your pc.
  • Page 37: Shutdown And Ups Management Software

    5.4.4 Shutdown and UPS management software The "CompuWatch" software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status. In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is guaranteed.
  • Page 38: Signalling And Error Correction

    Signalling and Error Correction Signalling ON push button (ON): Press the ON switch for about 2 seconds to switch on the UPS. UPS Test: To execute an UPS self test press this button for about 2 seconds in the normal operation mode.
  • Page 39 LED BYPASS (bypass): The orange LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass. LED AC INPUT (mains status): The green LED lights up if mains voltage is in a specified range of tolerance.
  • Page 40: Fault Diagnosis / Fault Rectification

    Fault Diagnosis / Fault Rectification The PROTECT C.R generates detailed error messages. Support personal can localise and interpret faults quickly and precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start. No Mains and battery voltage Check building wiring...
  • Page 41 Emergency supply period Batteries not fully charged Charge the batteries for shorter than nominal value / batteries old resp. defect at least for the charging time acc. Chapter 3.4, page 18 and then check capacity. If the problem still persists, consult your dealer.
  • Page 42: Maintenance

    Maintenance The PROTECT C.R consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Follow safety and security regulations...
  • Page 43: Visual Check

     any conductive dirt or dust has accumulated in the unit,  accumulation of dust affects heat supply and dissipation. CAUTION: PROTECT C.R must be disconnected from the power supply prior to carrying out the following work. If large quantities of dust have accumulated, the unit should, as a precaution, be cleaned with dry compressed air, in order to ensure adequate heat dissipation.
  • Page 44: Storage, Dismantling And Disposal

    Batteries that are stored at room temperature should be recharged every six months to maintain their full capacity and service life. Connect PROTECT C.R to the mains before putting it into storage, in order to make sure that the battery is fully charged. The charging time should at least match the time specified in chapter 7.1.
  • Page 45: Glossary

    Glossary Technical terms Appliance protection Surge technology term The conventional mains surge protection consists of an mains earthwire (class B), an overvoltage protection (class C) and an appliance protection (class D) – see also e.g. under http://www.phoenixcontact.de (topic „TRABTECH“) Class D see appliance protection DC/DC Booster Circuit technology to boost the direct current on a...
  • Page 46 Guarantee certificate Type: …….…………………............Serial-no.: ……………………..……………....... Date of purchase: …………….....……………………..Trading stamp / Signature Specifications are subject to change without notice. AEG Power Ssolutions GmbH Emil-Siepmann-Straße 32 59581 Warstein-Belecke Germany Operating Instructions BAL 8000017715_02 EN...

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