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AEG PROTECT C. 10000 Operating Instructions Manual

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OPERATING INSTRUCTIONS UPS
PROTECT C.
PROTECT C. 6000 (S)
PROTECT C. 10000 (S)

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  Summary of Contents for AEG PROTECT C. 10000

  • Page 1 OPERATING INSTRUCTIONS UPS PROTECT C. PROTECT C. 6000 (S) PROTECT C. 10000 (S)
  • Page 2 Thank you for purchasing the AEG UPS PROTECT C. from AEG Power Supply Systems. Safety information operating instructions included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.
  • Page 3: Notes On These Operating Instructions

    Power Supply (UPS) PROTECT C. 6000 (S) or PROTECT C. 10000 (S) as well as the associated external battery units PROTECT C. 6000BP or PROTECT C. 10000BP – all referred to as PROTECT C. in this document – safely and properly, and for its intended purpose.
  • Page 4 AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc. entered into by AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG.
  • Page 5: Table Of Contents

    Table of Contents Notes on these Operating Instructions......4 General Information............8 Technology..............8 System Description ...........9 Technical Data ............12 Safety ................16 General Safety Instructions........16 Accident prevention regulations......16 Qualified personal ...........17 Safety Instructions for PROTECT C......17 Certification .............20 Set-Up and Operation ............21 Unpacking and Inspection........21 Transportation to the site ........22 Point of Installation..........23...
  • Page 6 Electrical Start-Up ............34 Operating ..............36 6.1.1 Normal Operation ..........36 6.1.2 Battery Operation / Autonomy Operation ..37 6.1.3 Bypass Operation ..........38 6.1.4 Manual bypass..........39 6.1.5 Unit Overload ...........39 Interfaces and communication ........41 Computer interfaces RS232........41 Communication Slot ..........41 Shutdown and UPS management software....41 Signalling and Error Correction ........43 Signalling..............43 8.1.1...
  • Page 7: General Information

    General Information Technology PROTECT C. Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment similar devices. It consists of: ♦ Mains filter with overvoltage protection (appliance protection / class D) and mains energy backfeed protection ♦...
  • Page 8: System Description

    View of the PROTECT C. components System Description The UPS is connected between the public utility's mains and the loads to be protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC)
  • Page 9 voltage system on the protected busbar is of the highest quality and availability. In the event of mains faults (e.g. current failures), the voltage continues to be supplied from the inverter to the load without any interruption. From this point onwards, the inverter draws its power from the battery instead of the inverter.
  • Page 10 6 kVA 12 kVA 18 kVA Active redundancy 6 kVA 12 kVA level 6 kVA Parallel system with PROTECT C. 10000 (S) Number of UPS units Available Power 10 kVA 20 kVA 30 kVA Active redundancy 10 kVA 20 kVA...
  • Page 11: Technical Data

    Type power 6000 VA (cos ϕ = 0.7 lag.) PROTECT C. 6000 (S) 4200 W 10000 VA (cos ϕ = 0.7 lag.) PROTECT C. 10000 (S) 7000 W UPS Input (single phase) 1ph ~ / N / PE Rated connection voltage...
  • Page 12 45 min. 25 min. 60 min. 33 min. Rated direct voltage (intermediate circuit) PROTECT C. 6000 (S) 240 Vdc PROTECT C. 10000 (S) 240 Vdc Battery charging current PROTECT C. 6000 2.0 A PROTECT C. 6000 S 4.2 A PROTECT C. 10000 2.0 A...
  • Page 13 PROTECT C. 10000 12 V 9 Ah x 20 PROTECT C. 6000 BP 12 V 7.2 Ah x 20 PROTECT C. 10000 BP 12 V 9 Ah x 20 “S” versions with boosted battery charger for charging external battery (no integrated battery)
  • Page 14 Dimension W x H x D: PROTECT C. 6000 (S / BP) 260 mm x 717 mm x 570 mm PROTECT C. 10000 (S / BP) 260 mm x 717 mm x 570 mm Guidelines The PROTECT C. complies with the product norm EN 50091.
  • Page 15: Safety

    Safety General Safety Instructions Canonical operation and maintenance as well as the complying with afffiliated security regulations are imminent for the protection of personal and the readiness to use of the unit. The personnel that sets up, activates, operates and maintains the unit has to be aware and has to stick to the security regulations.
  • Page 16: Qualified Personal

    ♦ Assure for no power ♦ Ground and short circuit system ♦ Cover or seals adjacent components still under power Qualified personal The PROTECT C. may only be transported, setup, connected and maintained by qualified personnel, that is aware do the legal security and installation regulations and knows how to apply them.
  • Page 17 PROTECT C. may only be operated with or connected to a 220 V / 230 V / 240 V mains with protective grounding using a CE marked mains connection cable with PE conductor that has been tested in accordance with national standards. Danger! Risk of burning! battery powerful...
  • Page 18 ♦ Do not block the air vents of the unit! Keep children away from the unit and ensure that objects are never inserted through the air vents! ♦ Do not connect household appliances such as hairdryers to the UPS! Also take care when working with motor loads. It is essential to avoid back-feeding the inverter, e.g.
  • Page 19: Certification

    Certification...
  • Page 20: Set-Up And Operation

    Don’t turn on the unit and register the damage with the AEG representative or dealer immediately. Check the delivery is complete: ♦...
  • Page 21: Transportation To The Site

    Handle the components with care. Please take into account the weight. It may be necessary to engage the help of a second person. Transportation to the site The PROTECT C. provides for easy transportation to the site of installation transport rolls. It is recommended to position the USP such that ♦...
  • Page 22: Point Of Installation

    Point of Installation Note the following points when setting up the UPS system and its external battery units (special accessories): ♦ The contact surface must be smooth and in level. It must also be sufficiently strong and sturdy to avoid vibration and shock loads.
  • Page 23: Overview: Connections, Operating / Display Elements

    Overview: Connections, Operating / Display Elements 4.4.1 Front view PROTECT C. 6000 (S) PROTECT C. 10000 (S)
  • Page 24: Display

    4.4.2 Display Explanations 1. OFF - Pushbutton 2. ON / Alarm off - Pushbutton 3. Orange LED bypass 4. Green LED inverter 5. Orange LED for battery mode (Battery) 6. Green LED for net state (Line) 7. - 11. Bar graph LEDs for UPS battery utilization resp. capacity (remaining autonomy time) 7.
  • Page 25: Rear View (Connections)

    4.4.3 Rear view (connections): PROTECT C. 6000 (S) PROTECT C. 10000 (S)
  • Page 26 Comments: 1. Connectors for mains input and output, additional connectors for setting single and parallel operation 2. Manual bypass switch 3. Mains input circuit breaker 4. Connection for external battery module 5. Connector for parallel operation 6. Communication slot for optional expansion cards, e.g.
  • Page 27: Commissioning

    Commissioning Attention Before any work is started, ensure that the cables are free of tension and no power can be switched To prevent a deformation of the bus-bar and to keep the foot of the terminal free of torsion, it is recommended to hold the cable when removing the terminal screw.
  • Page 28: Protection For The Personnel

    Protection for the personnel Before setting up the UPS appliance and the external battery modules (optional accessory) check the following: ♦ Disconnect the unit from the mains. ♦ Protect against reconnection. ♦ Assure for no power. ♦ Ground an short circuit system. ♦...
  • Page 29: Connection Diameter And Protection

    5.2.2 Connection diameter and protection Please gather the minimal dimensions from the following table: C. 6000 (S) C. 10000 (S) Type PROTECT Diameter Mains line 6 mm 10 mm Loads connector 6 mm 10 mm Protection Mains fuse 32 A 50 A Table 1: Connection diameter and protection One phase mains connector...
  • Page 30: Connection Of The One Phase Mains Connector

    5.3.2 Connection of the one phase mains connector To protect the personnel during installation, ensure that the connection takes place und the following precautions: ♦ No mains power present. ♦ Loads are switched of. ♦ The PROTECT C. is switched of (display completely off).
  • Page 31: External Battery Expansions

    Neutral line Phase External Battery Expansions To achieve longer backup time, it is possible to connect multi- battery packs. Connect exclusively the following products together: PROTECT C. 6000 with PROTECT C. 6000 BP PROTECT C. 10000 with PROTECT C. 10000 BP...
  • Page 32: Mechanic Blocking Of The Protect C

    PROTECT C. with 1 battery expansion Fig.: PROTECT C. 6000 and C. 6000BP Check the correct fit of the UPS and the battery unit (the casings e.g. have to have the same dimension). Now connect both battery connectors using the supplied battery connection...
  • Page 33: Electrical Start-Up

    Electrical Start-Up Verify that UPS voltage of your country corresponds to your equipment voltage. The default setting is set to 230 V. Output voltage on the UPS system can be adjusted with the software “CompuWatch” in steps of 220 Vac, 230 Vac and 240 Vac. Turn on the PROTECT C.
  • Page 34 Please shut down the entire system if you cannot solve any problems which occur. Press the OFF button for about 2 seconds. Disconnect the UPS from the mains by pressing the mains input circuit breaker (Pos 3, page 26). Please contact our hotline (page 5).
  • Page 35: Operating

    Operating The following operation modes are possible: Operation with existing mains (6.1.1) Operation with faulty mains (6.1.2) Operation with faulty inverter (6.1.3) Manual bypass (6.1.4) 6.1.1 Normal Operation Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch.
  • Page 36: Battery Operation / Autonomy Operation

    6.1.2 Battery Operation / Autonomy Operation The mains is not within the required tolerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption. The power supply to the loads is therefore also ensured in the event of a mains failure. This drains the capacity of the battery and it is discharged.
  • Page 37: Bypass Operation

    The LED bargraph (LED chain on the left hand side of the ON / OFF button) show during operation the actual utilization of the UPS (chapter 8.1.1, page 45 ff). 6.1.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.g.
  • Page 38: Manual Bypass

    As a result, the electronics continuously attempt to switch back to "online" / normal operating status (e.g. when the overload or overtemperature no longer applies). The bypass is a mechanical link that switches extremely rapidly. It is located between the load and the mains. The associated synchronisation unit in the bypass ensures that the frequency and phase of the inverter voltage is synchronised with the mains.
  • Page 39 depending on the level of the overload. However, the connected load must be reduced without delay. Non-observance of the "Unit overload" condition may cause the total loss of all UPS functions! Also avoid short-term unit overloads, which may, for example, occur when connecting a laser printer or laser fax machine.
  • Page 40: Interfaces And Communication

    The communication protocol is optimized for operation with the shutdown and UPS management software “CompuWatch” from AEG. To connect the UPS to your computer use the provided RS232 communication cable by attaching them to a free port of your pc.
  • Page 41 In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is guaranteed. The "CompuWatch" shutdown software supports different operating systems: Windows 98SE/ME, Windows NT/2000/XP, Linux SUSE, Linux RedHat, Novell Netware, IBM AIX, HP-UX, SUN Solaris, Mac OS, and others. Refer to the manual on the CD for details about installing the software on the various operating systems.
  • Page 42: Signalling And Error Correction

    Signalling and Error Correction Signalling OFF push button (OFF): Press the OFF switch for about 2 seconds to switch on the UPS ON push button (ON): Press the ON switch for about 2 seconds to switch off the UPS. Deactivate acoustic alarm: By pressing this switch for about 2 seconds during the alarm an acoustic alarm can be deactivated.
  • Page 43 LED Battery: The orange-coloured LED lights up when power is supplied by the batteries. LED Line (Mains status): The green LED lights up if mains voltage is in a specified range of tolerance. 7. -11. LED Bargraph for UPS battery utilization resp. capacity (remaining autonomy time) These LEDs show the load of the UPS system if the mains power is available (normal operation):...
  • Page 44: Table Overview Of Led Display / Alarm Signals

    8.1.1 Table overview of LED display / alarm signals LED Display (see chapter 8 on page 42) Alarm No. Operation status signal 0% – 35% none Utilization 36% – 55% none Utilization 56% – 75% none Utilization 76% – 95% none Utilization 96% –...
  • Page 45 Continuation overview of LED display / alarm signals LED Display (see chapter 8 on page 42) Alarm No. Operation status signal Continous Output short circuit alarm signal BUS voltage Continous anomalous alarm signal DC circuit faulty; 1 signal per pos. battery error second Battery charger Continous...
  • Page 46: Fault Diagnosis / Fault Rectification

    Fault Diagnosis / Fault Rectification The PROTEC C. generates detailed error messages. Support personal can localise and interpret faults quickly and precisely. Search for the right method and solutions recommendations referring to the errors according to chapter 8.1.1. 8.2.1 Error Messages Problem Cause Solution...
  • Page 47 Emergency supply period Batteries not fully charged Charge the batteries for shorter than nominal value. / batteries old resp. defect at least for the charging time acc. Chapter 2.3, and then check capacity. If the problem still persists, consult your dealer. LED “Line”...
  • Page 48: Parallel Operation

    Parallel operation Functionality PROTECT C. 6000 (S) and C. 10000 (S) was developed for the parallel operation in n+x technology (”n“ stands for the number of necessary appliances for load supply, “x“ stands for the redundancy level). Up to three appliances of the same type can be connected in parallel to raise the output power and/or to receive a higher availability.
  • Page 49: Setup / Connection Of The Parallel Operation Field

    HU as well as input and output control panel can also be ordered via AEG Power Supply System and their partners. Setup / connection of the parallel operation field The mains connection of each UPS is realised analogue to the description in chapter 5.
  • Page 50: Operation In Parallel Compound

    The activation process is not complicated and no knowledge is required. Just follow the instructions in chapter 6. Should you have ordered the parallel operation panel from AEG Power Supply Systems follow the instructions of the separate operation manual. The display of the UPS operates analogue to the description of a single unit in chapter 8.
  • Page 51 position „bypass” i.e. that the mains supplies the loads bus-bar. Connect the separator of the output of each UPS, i.e. connect every output of a UPS with the parallel operation bus-bar. Put in the prefuse of the low voltage main distribution field (there, where the UPS systems are connected on the input side with the mains), resp.
  • Page 52: Modification In Parallel Compound

    Now switch on the inverters of each UPS. To do this, press and hold the UPS ON switch one by one for about 2 seconds. When being powered on, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another in ascending order.
  • Page 53 bypass for the loads is done, i.e. activation of the manual bypass operation, suspension of the supply for the load by the UPS bus-bar. The clearance of the voltage of each UPS is realised in the low voltage distribution. Now the expansion resp. the reduction of the parallel compound can be executed now.
  • Page 54: Maintenance

    Maintenance The PROTECT C. consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Before going through the next step disconnect the PROTECT C.
  • Page 55: Checking The Battery

    ♦ there is any mechanical damage or foreign bodies can be found in the system, ♦ any conductive dirt or dust has accumulated in the unit, ♦ accumulation of dust affects heat supply and dissipation. CAUTION: PROTECT C. must be disconnected from the power supply prior to carrying out the following work.
  • Page 56: Storage, Dismantling And Disposal

    Storage, Dismantling and Disposal 11.1 Storage Long storage times without charging discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions.
  • Page 57: Glossary

    Glossary 12.1 Technical terms Appliance protection Surge technology term The conventional mains surge protection consists of an mains earthwire (class B), an overvoltage protection (class C) and an appliance protection (class D) – see also e.g. under http://www.phoenixcontact.de (topic „TRABTECH“) Class D see appliance protection DC/DC Booster...
  • Page 58 Guarantee certificate Type: …….…………………............Serial-no.: ……………………..……………....... Date of purchase: …………….....……………………..Trading stamp / Signature Specifications are subject to change without notice. AEG Power Supply Systems GmbH Emil-Siepmann-Str. 32 59581 Warstein-Belecke Germany Operating Instructions UPS BAL 8000020472 EN AEG0607EN...

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Protect c. 6000Protect c. 6000 sProtect c. 10000 s