AEG protect d. 1000 Operating Instructions Manual

AEG protect d. 1000 Operating Instructions Manual

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Protect D
Protect D. 1000
Protect D. 1500
Protect D. 2000
Protect D. 3000
Protect D. 1000 BP
Protect D. 1500 BP
Protect D. 2030 BP
OPERATING INSTRUCTIONS
EN

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Summary of Contents for AEG protect d. 1000

  • Page 1 OPERATING INSTRUCTIONS Protect D Protect D. 1000 Protect D. 1000 BP Protect D. 1500 Protect D. 1500 BP Protect D. 2000 Protect D. 2030 BP Protect D. 3000...
  • Page 3 Thank you for deciding to purchase the PROTECT D UPS from AEG Power Solutions. The following safety precautions are an important part of these operating instructions. They are designed to help you avoid problems caused by operating errors and to protect you against any possible hazards.
  • Page 4: Notes On These Operating Instructions

    Notes on these Operating Instructions Duty to Provide Information These operating instructions are designed to help you properly and safely install and operate the following Uninterruptible Power Supply (UPS) systems: the PROTECT D.1000, the PROTECT D.1500, the PROTECT D.2000 or the PROTECT D.3000 as well as the corresponding external battery units: the PROTECT D.1000 BP, the PROTECT D.1500 BP or the PROTECT D.2030 BP, hereinafter referred to as the PROTECT D.
  • Page 5 AEG will rescind all obligations, such as warranty agreements, service contracts, etc., without prior notice in the event that any spare parts other than original AEG spare parts or those purchased by AEG are used for maintenance and repair.
  • Page 6: Table Of Contents

    Contents Notes on these Operating Instructions ....... 4 General information ............8 Technology ..............8 System description ............ 9 Technical Data ............11 Safety Regulations ............17 General Safety Instructions ........17 Safety instructions for PROTECT D ......17 CE certificate ............21 Installation ...............
  • Page 7 Display (Main Menu) ..........42 7.3.1 UPS status - display .......... 42 7.3.2 Event log ............46 7.3.3 Measurements ........... 47 7.3.4 Control ............... 47 7.3.5 Identification ............49 7.3.6 Settings .............. 49 Interfaces and Communication ........55 RS232 and USB computer interfaces ..... 55 Communications slot ..........
  • Page 8: General Information

    General information Technology The PROTECT D is an Uninterruptible Power Supply (UPS) for such essential loads as PCs, workstations, servers, network components and similar load devices, consisting of:  Network filter with overvoltage protection (device protection / Class D) and mains energy backfeed protection ...
  • Page 9: System Description

    System description The UPS is connected between the public network and the power load segments to be protected. The rectifier is powered from the mains and converts the AC voltage into a stabilized DC voltage to feed the inverter. The circuitry technology used (PFC) enables sinusoidal current consumption, thus allowing a low circuit feedback operation.
  • Page 10 autom. Bypass Secured busbar: Mains Load Power circuit with Load REC faulty mains supply Schematic diagram Battery The automatic bypass serves to provide increased power supply security for single installations in particular by switching the public network, e.g. in the event of an inverter malfunction, through to the load segment directly and without interruption.
  • Page 11: Technical Data

    Technical Data Type rating PROTECT D.1000 1000 VA (pf = 0.9 lag.) 900 W PROTECT D.1500 1500 VA (pf = 0.9 lag.) 1350 W PROTECT D.2000 2000 VA (pf = 0.9 lag.) 1800 W PROTECT D.3000 3000 VA (pf = 0.9 lag.) 2700 W UPS input 1ph~ / N / PE...
  • Page 12 UPS output Nominal output voltage 200/208/220/230/240 Vac ± 2% Power reduction: 10% at 208V, 20% at 200V Nominal frequency 50 Hz / 60 Hz ± 0.25 Hz (Tolerance in battery mode or free running in frequency changer mode) Synchronization range 50 Hz or 60 Hz ±...
  • Page 13 Valve regulated lead battery (VRLA) Special type for high-current discharge PROTECT D. 1000 3 blocks at 12V 9Ah PROTECT D. 1000 BP 2 belts at 3 blocks at 12V 9Ah PROTECT D. 1500 4 blocks at 12V 9Ah PROTECT D. 1500 BP 2 belts at 4 blocks at 12V 9Ah PROTECT D.
  • Page 14 > 95% ( D.1000 / D.1500 ) ( efficiency-optimized ) > 98% ( D.2000 / D.3000 ) ( transfer time < 20ms) Inherent noise (1m distance ) PROTECT D. 1000 < 44 dB(A) PROTECT D. 1500 < 45 dB(A) PROTECT D. 2000 <...
  • Page 15 Power supply (lockable) IEC320 C14 (D.1000-D.2000) IEC320 C20 (D.3000) Load segment connections with automatic locking PROTECT D. 1000 / D.1500 2 x IEC320 C13 (UPS direct) 2 x 2 x IEC320 C13 (manageable) PROTECT D. 2000 4 x IEC320 C13 (UPS direct) 2 x 2 x IEC320 C13 (manageable) PROTECT D.
  • Page 16 Approvals The PROTECT D complies with the EN 62040 product standard. The CE seal on the device confirms that the device complies with the following directives: EG Low Voltage Directive 2006 / 95 / EG as well as the EMC Directive 2004 / 108 / EG for electromagnetic compatibility, if the installation instructions provided in this manual are followed.
  • Page 17: Safety Regulations

    Safety Regulations General Safety Instructions Read these operating instructions before you use the UPS PROTECT D and its external battery modules (special accessories) for the first time and pay attention to the safety precautions! Use this device only when it is in technically perfect condition for its intended purpose and always observe the safety instructions and hazard warnings as described in this manual! Eliminate any problems immediately that could have a negative influence on the safety of the...
  • Page 18 The UPS is an electrical device that can be dangerous. The device should only ever be opened by specially trained technicians. Repairs are to be made by qualified customer-service personnel only! The output can also be electrically charged, even if the UPS is not connected to the mains power supply.
  • Page 19  If the UPS is brought from a cold environment into the installation area, condensation can occur. Before the UPS is used for the first time, it must be absolutely dry. This requires a waiting time of at least two hours. ...
  • Page 20 Danger of explosion! Do not throw batteries into an open fire. Do not attempt to open or damage the batteries (the electrolytes released will harm skin and eyes and can be toxic!) Batteries can cause electrical shock and high short circuit current.
  • Page 21: Ce Certificate

    CE certificate...
  • Page 22: Installation

    AEG representative or retailer. Check the contents for completeness:  PROTECT D with 1000, 1500, 2000 or 3000 VA ...
  • Page 23: Installation Location

    The original carton provides effective protection against damage and should be kept in case the device has to be transported again at a later date. Always keep plastic bags away from babies and children to prevent suffocation. Handle the components with care. Think of their weight and have a second person to assist with lifting.
  • Page 24 rear vent for ventilation purposes. Do not block the vents on the front. Make sure that there is a free space of at least 50 mm in the front.  Place any external battery units directly underneath the UPS system. To ensure maximum mechanical stability, place each tray in its own rack mount.
  • Page 25 Right rail Left rail Fig. 1: Pre-installation of the left and right rails Now locate the corresponding installation positions in the rack and place two cage nuts at each post corresponding to the position of the rails. Use 8 cage nuts for each rail pair. Rear of rack Front of rack Fig.
  • Page 26 5. Now lift the UPS and the battery trays carefully out of the packaging with 2 people and set the device down on a stable flat surface. Fig. 3 : Removing the PROTECT D from the packaging 6. Now fasten the two brackets that come with the device to the side of the UPS and, if using, an external battery unit according to Fig.
  • Page 27 7. Now insert the trays into the side rack rails previously installed in the cabinet. If using, start first by inserting the external battery units. The UPS is inserted last. Make sure that the battery units are installed directly below the UPS. Fig.
  • Page 28: Overview Of Connections, Operating / Display Elements

    Overview of Connections, Operating / Display Elements Front view ▲ ▼ ENTER Fig. 6 : UPS in the PROTECT D series Fig. 7 : External battery extension (BatteryPack) in the PROTECT D series...
  • Page 29: Rear-Panel View (Connections)

    Explanations: A UPS model series plate with power rating in VA B Status display (different colored LEDs) C Graphical LCD display for alphanumeric display D Operating keys for menu navigation A detailed explanation of the operating panel can be found in Chapter 7.2 on pg. 40ff. E Locking screws to fasten the front panel F Vent (do not cover) G Name of the external battery extension...
  • Page 30 Fig. 9 : Rear view of the PROTECT D.1500 Fig. 10 : Rear view of the PROTECT D.2000 Fig. 11 : Rear view of the PROTECT D.3000...
  • Page 31 Explanations: 1 Power supply (UPS input) can be locked using the position lock that comes included 2 Option for fixed ground using extra screw 3 Automatically locking load segment connections (UPS outputs) for critical loads with highest priority, permanently directly supplied by the UPS (not manageable) 4 Manageable, i.e.
  • Page 32: Electrical Connection

    Electrical Connection Contacting the battery modules To make wiring easier, first remove the front panel(s) of the external battery units. Unscrew the two centered screws in front panel (1) using a suitable cross-slot screwdriver (recommended: Phillips PH1). Now reach behind the front panel on the right and the left and slide it a few millimeters to the left (2).
  • Page 33: Connecting The Internal Battery

    6.1.1 Connecting the internal battery this part stays in the rack! Fig. 13 : Opening the front panel of the UPS 1. Make sure that the UPS is not electrically charged and not connected to a power source. First unscrew the two centered screws in front panel (1) using a suitable cross-slot screwdriver (recommended: Phillips PH1).
  • Page 34: Connecting External Battery Extension(S)

    Fig. 14 : Connecting the internal battery Make sure to press the connectors quickly and firmly into one another (red in red , black in black). If you see a small electric arc while doing this, this is no cause for concern.
  • Page 35 7. You should have already removed the front panels of the battery units at the beginning of this Section 6.1. The corresponding access slot covers should also have been removed. Now start to lay the battery wiring inside the UPS unit. Lay the insulated wire in the center downwards.
  • Page 36: Power Connection

    9. Insert the small transparent RJ11 plugs for the automatic recognition of the battery units in the side in the corresponding connection jacks. 10. As the last step, replace the front panels. The wires are threaded carefully through the corresponding access slots and are protected behind the front panels.
  • Page 37: Connecting The Load Segments

    Connecting the load segments Before you connect the load segments to the UPS, please make sure that the actual power output on the type plate is larger than or equal to the sum of the load power consumption. Connect the desired load segments to the output jacks of your UPS.
  • Page 38 Do not connect any household appliances or power tools to the UPS. Never connect or switch on additional load segments during a power outage, i.e. when the UPS is operating in emergency power mode! As a rule, if there has never been an overload in normal operation, there won’t be an overload in battery mode.
  • Page 39: Operation Mode And Operating

    The UPS will be immediately supplied with power from the public power network. It will start up with an initialization phase, indicated by the AEG logo, which appears on the screen for 5 seconds. After that, you...
  • Page 40: Operating Panel

    Operating panel 7.2.1 Overview The main feature of the operating panel is its graphical, two-color LCD display. The standard setting is white lettering on a black background; for alarm messages, the background changes to amber. There are 4 keys at the bottom for menu navigation and another 3 different-colored LEDs at the top.
  • Page 41: Operating Keys (Navigation)

    7.2.3 Operating keys (Navigation) The 4 keys for navigation control the following functions: “▲” key: Press this key to scroll upwards in the menu levels or to alter a value you want to set. If you press this key in the status display, you will access the “UPS On or Off”...
  • Page 42: Display (Main Menu)

    Display (Main Menu) Press “ESC” to access the main menu. M e n u U P S S t a t u s E ve n t l o g M e a s u r e m e n t s C o n t r o l I d e n t i f i c a t i o n S e t t i n g s...
  • Page 43 The display indicates the current UPS status in the top middle section. Here is a list of the symbols used and what they mean: Display Status Input Output UPS is in normal / continuous double-conversion mode. 1 8m i n Power supply is available and within the acceptable tolerance range...
  • Page 44 Input Output UPS is operating in economical mode 1 8min (ECO mode). Input Output UPS is operating in high efficiency mode 1 8min (ECO+ mode). Input Output UPS is testing the battery. 1 8min Input Output Display for 10 seconds after a successful battery test.
  • Page 45 Input Output UPS indicates a critical error and has switched off the UPS 1 8mi n output. Input Output General UPS alarm. Details can be found in the Alarm 1 8mi n messages and entries in the event log. Messages and alarms Press “▼”...
  • Page 46: Event Log

    Batteries are currently Battery discharge discharging, e.g. due to a power outage. Battery system not available Battery disconnected because currently not connected. 7.3.2 Event log Up to 127 events are stored in the internal non-volatile event memory in the UPS. The last event that occurred is the first on the list, followed by other previous events.
  • Page 47: Measurements

    7.3.3 Measurements Select this menu item to find the following measurements in this order: Power Usage Efficiency Output power [W] & [VA] (active and apparent power) Output power (current and power factor) Output [V] & [Hz] (voltage and frequency) Input [V] &...
  • Page 48 ”Control” / Command Description Go to Possibility to change operation mode. Bypass / Normal If the UPS is not in Normal Mode or Bypass Mode this option is not used and should not be displayed as a control option. Battery Test Schedule Battery Test: yes | Cancel Battery test: no Starts a manual battery test.
  • Page 49: Identification

    7.3.5 Identification Activate this menu item to view the following sub-menu items: “Type / Model”, “Part number”, “Serial number” and finally the current “UPS firmware” version one after the other. 7.3.6 Settings The following table provides you with a detailed description of the possible user settings using the UPS operating panel: Description Adjustable parameters...
  • Page 50 Description Adjustable parameters Presetting Relay [UPS ok], [on bypass], UPS ok configuration [on Economical mode (ECO)], [on High efficiency mode (ECO+)], [on battery], [battery low], [battery fault], [battery missing], [Fan fault], [Summary Alarm] Control [enabled] [disabled] enabled Commands If Enabled, control commands are from accepted through Serial &...
  • Page 51 Description Adjustable parameters Presetting Automatic [Off], [On] = <hh>H <mm>M <ss>S Load Segment Start Delay Adjustment: Hours, Minutes, Seconds <1> 1s, <00>H <00>M <00>S <12>H <59>M <59>S Load Segment If Off, automatic restart is disabled on <2> 2s the selected load segment and turns on only when commanded manually by on/off select button or via the display (Control =>...
  • Page 52 Description Adjustable parameters Presetting Start w/o [enabled], [disabled] enabled mains cold Start Battery [disabled], [10%], [20%], ...[100%] disabled Saving Mode On battery operation the UPS output is turned off as soon as the battery capacity is below the selected level. Site Wiring [enabled], [disabled] disabled...
  • Page 53 Description Adjustable parameters Presetting Ambient [enabled], [disabled] enabled temperature If enabled, UPS alarm when ambient high alarm temperature >40°C [normally open], [normally closed] normally operation closed Normally open means UPS makes a shutdown by a closing input state. Normally closed means UPS makes a shutdown by an opening input state.
  • Page 54 Description Adjustable parameters Presetting Auto bypass [enabled], [disabled] enabled “enabled” means UPS will have bypass output when utility power on. “disabled” means UPS will not have bypass output when power on but could get bypass output when UPS is fault or overload. Start-up [enabled], [disabled] disabled...
  • Page 55: Interfaces And Communication

    The interface log is designed to be used with “CompuWatch”, the shutdown and UPS management software from AEG. Use the RS232 or USB communication cable that comes with the device to connect your UPS to a PC.
  • Page 56: Shutdown And Ups Management Software

    Shutdown and UPS management software “CompuWatch”, the AEG software developed specially for these purposes, continuously checks the mains power supply and the status of the UPS. In combination with the “intelligent” UPS, this ensures that the data-processing components and data backup are available.
  • Page 57: Epo (Emergency Power Off)

    EPO (Emergency Power Off) All the devices in the PROTECT D series are equipped with a connection that allows the immediate shutdown of the UPS output to deactivate any devices connected and does not follow the control software shutdown process. Note: Once the emergency power off has been activated, the UPS outputs are voltage-free.
  • Page 58: Change-Over Contact

    Change-over contact A potential-free change-over contact is located on the rear panel of the PROTECT D series to provide for external, potential-free signaling to a e.g. building services management system. For the exact pin allocation, refer to the label next to the base. The contact load is 250Vac 3A, respectively 30Vdc 3A.
  • Page 59: Alarm / Error Messages

    9.1.1 Alarm / error messages Alarm or Notice Possible cause Remark / Action UPS On Bypass UPS is operating The equipment from bypass transferred to bypass (Notice #169) utility power. Battery mode is not available and your equipment is not protected;...
  • Page 60 Alarm Possible cause Remark / Action Low Battery Warning The battery time This warning is remaining or battery approximate. The (Alarm #56) capacity is lower than actual time to Intermittent Alarm the battery low shutdown might vary warning level that is depending on the defined for this UPS.
  • Page 61 Alarm Possible cause Remark / Action Input AC Under The utility power The uninterruptible Voltage voltage is below the power supply minimum operating transfers to Battery (Alarm #7) range. mode if supporting Intermittent Alarm load. Input Under/Over The utility power The UPS transfers to Frequency frequency is out of...
  • Page 62 Alarm Possible cause Remark / Action Charger Failure A battery charger fault The UPS turns off the has been detected. charger until the next (Alarm #34) power recycle. Continuous Alarm Contact your service representative. Output Short Circuit The uninterruptible The uninterruptible power supply has power supply operates (Alarm #58)
  • Page 63: Maintenance

    Maintenance The PROTECT D is constructed using modern, low-wear components. Nevertheless, in order to maintain constant availability and operating reliability, it is advisable to make visual checks (of the battery and the vents in particular) at regular intervals (but at least every 6 months). CAUTION! Always make sure to secure the working area and carefully follow all safety instructions!
  • Page 64: 10.2.2 Battery Check

    CAUTION! Before performing the next step, make sure to switch off the voltage supply to the PROTECT D. If a large amount of dust has accumulated, the device should be carefully cleaned with dry compressed air to allow for better heat exchange.
  • Page 65 Note: The UPS internal batteries are heavy. Use caution when handling the heavy batteries. The internal batteries are located behind the UPS front cover (behind the LCD control panel). The internal batteries are packaged together as one unit for easier handling. To replace the batteries in the UPS (use Protect D.1000 picture for reference): 1.
  • Page 66 This part stays in the rack! Fig. 22 : Removing the UPS front cover 6. Disconnect the internal battery connector and EBM battery connector. If the EBM cable is not connected to an EBM, unclip the EBM cable and move it to the left out of the way, see Figure 23.
  • Page 67 Fig. 24 : Pull out the battery pack Note: Verify that the replacement batteries have the same rating as the batteries being replaced. 9. Slide the new battery package into the UPS unit. Push the battery package in firmly. 10. Replace the battery cover plate onto the screw mounts, threading the battery connector through the access slot.
  • Page 68: Replace The Ebm Battery

    Replace the EBM battery If the UPS will be operated with additional external battery packs we recommend from technical point of view to replace all battery systems at the same time. Replace the EBM battery system same as the UPS replacement, ensure a proper connection.
  • Page 69: Storage, Dismantling And Disposal

    Storage, Dismantling and Disposal 11.1 Storage Long storage times without occasionally recharging or discharging can lead to permanent damage to the battery. If the battery is stored at room temperature (20°C to 30°C), there will be a spontaneous self-discharge due to inner reactions of 3 to 6% a month.
  • Page 70 By ensuring this product is disposed of correctly, you will help prevent potential negative consequences fort he environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local Civic Office, your household waste disposal service or the shop where you purchased the product.
  • Page 71: Appendix

    Appendix 12.1 Technical terminology Class D See Device protection DC/DC Booster An electronic circuit that converts a source of direct current (DC) from one voltage level to a higher voltage level Device protection Term used as part of surge protection concept The conventional mains surge protection consists of a lightning arrester (class B), surge arrester (class C) and finally the so-called device protection (class D)
  • Page 72: Keyword Register

    12.2 Keyword register Approvals ......16 Malfunctions ....59 Autonomy time ....13 Measurement indicator .. 47 Alarm handling ....59 Normal mode .... 9, 40 Battery mode ....10 Battery test ....44, 52 Battery extension ..... 34 Operation ....
  • Page 73: Notes

    12.3 Notes...
  • Page 76 GUARANTEE CERTIFICATE MODEL: SERIAL-NO.: DATE OF PURCHASE: TRADING STAMP / SIGNATURE SPECIFICATION ARE SUBJECT TO CANGE WITHOUT NOTICE OPERATING INSTRUCTIONS 8000032014_02 BAL, EN Emil-Siepmann-Str. 32 59581 Warstein-Belecke – Germany Tel.: +49 2902 763100 www.aegps.com...

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