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Toshiba 1600XP SERIES Installation And Operation Manual

1600xp series single phase - 3.6/6/8/10/14/18/22 kva
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INSTALLATION AND OPERATION MANUAL
Part # 60616-008
July 2012
Manufactured in the USA
© Copyright 2012 TOSHIBA International Corporation
All rights reserved.
UNINTERRUPTIBLE POWER SYSTEM (UPS)
1600XP SERIES
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA

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  Summary of Contents for Toshiba 1600XP SERIES

  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) 1600XP SERIES INSTALLATION AND OPERATION MANUAL SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA Part # 60616-008 July 2012 Manufactured in the USA © Copyright 2012 TOSHIBA International Corporation All rights reserved.
  • Page 2 1600XP Series Installation and Operation Manual...
  • Page 3 Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage).
  • Page 4 Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading).
  • Page 5 Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
  • Page 6 1600XP Series Installation and Operation Manual...
  • Page 7: Table Of Contents

    10.5 Battery Backup Time and Discharge Process ......18 10.6 Battery Low Voltage Tolerances .............18 10.7 Battery Recharging .................19 11. Operating the UPS ..................20 11.1 Initial Startup (First Power-Up) ............20 11.2 Starting the UPS ................21 11.3 Stopping the UPS ................21 1600XP Series Installation and Operation Manual...
  • Page 8 22.2 System Protection Functions ............46 23. Preventive Maintenance/Parts Replacement ..........47 23.1 Preventive Maintenance ..............47 23.2 Cleaning the Touchscreen ..............47 23.3 System Fault Messages ..............48 23.4 System Warning Messages ............49 23.5 System Mode Messages ..............51 1600XP Series Installation and Operation Manual...
  • Page 9 Appendix C: 1600XP Dimensions and Weights ..........C1 3.6-6 kVA Dimensions ................C1 3.6 kVA Dimensions w/ MBS ..............C2 8-10 kVA Dimensions ................C3 14 / 18 / 22 kVA Dimensions (w/ Optional MBS) ........C4 Index ........................I-1 1600XP Series Installation and Operation Manual...
  • Page 10 1600XP Series Installation and Operation Manual...
  • Page 11: General Safety Instructions

    Ground Symbol indicates the location of the equipment grounding conductor. Electrical - Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 1600XP Series Installation and Operation Manual...
  • Page 12: Signal Words

    Notice: The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment. EMC Directive Class A Note This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
  • Page 13: Equipment Warning Labels

    International Corporation for further details. by a n a utho rized , traine d te chnician . 49455 SHEET 1600XP Series Installation and Operation Manual WARNING CAUTION WARNING Ri s k of electric sho ck. Do not re move cover .
  • Page 14 USE COPPER 90 CONDUCTORS ONLY. REFER TO INSTRUCTION MANUAL REGARDING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 208V INPUT. 14 15 16 17 208V 240V (L*) (0V*) (N*) 208/240V 208V 240V INPUT VOLTAGE REMOTE 120V 120V JUMPER SELECTION ( *) FOR SINGLE HOT WIRE INPUT OUTPUT P/N63093 - Power Terminal Label 1600XP Series Installation and Operation Manual...
  • Page 15: Important Safety Instructions

    The maximum ambient operating temperature is 104 °F (40 °C). Access panels should only be removed by authorized Toshiba field Service personnel. UPS servicing should be performed by qualified Toshiba representatives only. Battery servicing should be performed by qualified Toshiba representatives only.
  • Page 16: Qualified Personnel Only

    For further information about workplace safety visit www.osha.gov. CAUTION Misuse of this equipment may result in human injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
  • Page 17: Inspection/Storage/Disposal

    It is illegal to dump lead-acid batteries in landfills or dispose of improperly. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling. 1600XP Series Installation and Operation Manual...
  • Page 18: Installation Precautions

    AT TE NT ION Do not disconnect while unit is operating Unpacking Instructions on battery power . Nes pas debrancher sous charge. P/N 48537 Retain the shipping rails for use as permanent mounting of the UPS. 1600XP Series Installation and Operation Manual...
  • Page 19 1/2 diameter beyond the clamp. Connect the output terminals of the UPS to the load in line with local wiring regulations. Size the branch circuit conductors in accordance with NEC Table 310.16. 1600XP Series Installation and Operation Manual...
  • Page 20: Conductor Routing And Grounding

    If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off immediately. Changing/replacing the UPS Batteries should only be performed by Toshiba field service personnel. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS.
  • Page 21: Ups Connections

    NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. DO NOT jumper terminal 13 to 12 or 11. Factory Setting is 208Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
  • Page 22 Connect load across Terminals 4 – 6 or 6 – 7. 120 V 120 V 208 Vout Connect load across terminals 5 – 7. 208 Vout 240 Vout Connect load across terminals 4 – 7. 240 Vout 1600XP Series Installation and Operation Manual...
  • Page 23: Wire Size And Tightening Torque

    Note: Wire size is presented as the recommended size followed by a bold number in () that is the maximum wire size the terminal block can accommodate. See page 64 for knock-out hole sizes on the back of each model. 1600XP Series Installation and Operation Manual...
  • Page 24 MCCB (Battery Cabinet Main Circuit Breaker) UPS Model Battery Cabinet MCCB Capacity 3.6, 6 kVA 50 A 8, 10, 14, 18, 22 kVA 100 A See the applicable battery cabinet manual for additional details. 1600XP Series Installation and Operation Manual...
  • Page 25: Product Description

    The unit’s batteries begin to recharge so they will be ready for the next power interruption. 9.1 Application and Use Toshiba 1600XP Series of On-Line UPS provides continuous computer-grade AC power in a compact, high performance, and energy efficient unit. The UPS unit ensures safe and reliable operation of critical office equipment.
  • Page 26: Operating Modes

    MCCB Fuse Fuse Input Rectifier/ Output Line Filter Inverter Power Chopper Power Surge Absorber Batteries * Switches are – solid state Power Flow devices. Negative Bus POWER FLOW IN ON-LINE MODE FOR ALL MODELS 1600XP Series Installation and Operation Manual...
  • Page 27: Battery Backup (On Batteries)

    Fuse Fuse Input Rectifier/ Output Line Filter Inverter Power Chopper Power Surge Absorber Batteries * Switches are – solid state Power Flow devices. Negative Bus POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS 1600XP Series Installation and Operation Manual...
  • Page 28: Battery Backup Time And Discharge Process

    Alarm voltage (Vlow) 130 Vdc 192 Vdc 246 Vdc 246 Vdc 246 Vdc 246 Vdc 246 Vdc Shutdown voltage (Vmin) 114 Vdc 170 Vdc 227 Vdc 227 Vdc 227 Vdc 227 Vdc 227 Vdc 1600XP Series Installation and Operation Manual...
  • Page 29: Battery Recharging

    1.0 A 10 kVA 327 V 227 V 1.0 A 14 kVA 327 V 227 V 1.0 A 18 kVA 327 V 227 V 1.0 A 22 kVA 327 V 227 V 1.0 A 1600XP Series Installation and Operation Manual...
  • Page 30: Operating The Ups

    Select from 208V, 230V, or 240V, and press Write. UPS Date Input the date in this format: Mon 10/05/2009 and press Write. UPS Time Input the current time in 12 hour format: 12:15 PM and press Write. 1600XP Series Installation and Operation Manual...
  • Page 31: Starting The Ups

    Any load devices will lose power. Ensure that all sensitive loads have been previously shut down. To completely stop the UPS, turn the input breaker at the back of the UPS to the OFF position. 1600XP Series Installation and Operation Manual...
  • Page 32: Display And Keys

    Display Contrast Adjustment – The display is shipped with the display adjusted for optimum visibility. If necessary use a trimmer adjustment tool to fine tune the display contrast for improved visibility. 1600XP Series Installation and Operation Manual...
  • Page 33: Lcd Touchscreen Layout

    Home - Pressing HOME key returns the display to the top menu of the currently selected tab. Security Level - Pressing the Security Level key activates the log-in security screen. (Speaker) - Pressing the Speaker key will disable/enable the audible alarm. Touchscreen Lock - Locks touchscreen except for this key. 1600XP Series Installation and Operation Manual...
  • Page 34: Operating Keys

    Menu selection under Monitor and Settings tabs. 2 / 3 Shows the current page or record number, and total number of pages or records. Go to Next Page/Record Key. Go To Last Page/Record Key. 1600XP Series Installation and Operation Manual...
  • Page 35: Status Indicators

    Input voltage is within specified range. Green - Flashing Input voltage is over specified range. AC Input Green - OFF Input voltage is under specified range. NOTE: On-Line/Fault LEDs - Appear Amber if Green and Red flash concurrently. 1600XP Series Installation and Operation Manual...
  • Page 36: Touchscreen Menu Tree

    System records are only available at the distributor and depot security levels. In any record set, if more than 32 incidences have occurred, only the most recent 32 record are retained in each report. 1600XP Series Installation and Operation Manual...
  • Page 37: Keypad Controls

    Exit the keypad display by pressing either the Quit or KEYPAD Write key. 100% 12:35 PM HOME Main Monitor Settings Records 619 Change Secu. Lvl Quit 2abc 3def Write 4ghi 5jkl 6mno 7pqrs 8tuvV 9wxyz Backspace Shift “Space” ASYN DVCOH On-Line SHIFTED KEYPAD 1600XP Series Installation and Operation Manual...
  • Page 38: Screen: Security Passwords & Keypad

    Press the QUIT key and the keypad will close and the original display restored. This same keypad is used for data input for parameters in the Settings tab. 1600XP Series Installation and Operation Manual...
  • Page 39: Screen Tab: Main

    Touching the lockout key again will toggle the lockout off, the graphic will change to indicating the touch- UPS Serial Number 20080112345 screen is active. UPS Typeform UXPB2B100C6 STOP DVCOH ASYN On-Line MAIN SCREEN DISABLED 1600XP Series Installation and Operation Manual...
  • Page 40: Screen Tab: Monitor

    HOME HOME Main Monitor Settings Records Main Monitor Settings Records C&C D&E C&C D&E C&C D&E ASYN Backup ASYN Shutdown DVCOH DVCOH DVCOH ASYN On-Line BACKUP MODE OUTPUT SHUTDOWN MODE MIMIC DISPLAY STATUS INDICATOR 1600XP Series Installation and Operation Manual...
  • Page 41: Monitor Tab

    853 Reye Masik IP 611 EPO Status Open 854 Reye Gway IP 614 UPS Status (Comm) 00X00400060 855 SReye Not installed 615 RunStop SW Status Stop D&E 1/2 C&C 1/2 DVCOH ASYN On-Line DVCOH ASYN On-Line 1600XP Series Installation and Operation Manual...
  • Page 42: Records

    240/60Hz 240/60Hz 240/60Hz Vout Vout 101 % 101 % Iout Iout Vbend Vbst Vbst On-Line Backup From BypNorm Trigger source: ViVU Branch 1 / 2 1 / 32 ASYN On-Line ASYN On-Line DVCOH DVCOH 1600XP Series Installation and Operation Manual...
  • Page 43: Audible Alarm Functions

    Warning condition occurs. The buzzer can be disabled by selecting the Settings tab then setting the Mbuzzer parameter to 0. This will disable the alarm so that no alarm sounds for any Fault or Warning condition. 1600XP Series Installation and Operation Manual...
  • Page 44: Screen Tab: Settings

    (850-859) lists RemotEye III IP address, IP Mask, Status, Baud Rate, datalink status. 100% 12:35 PM HOME Main Monitor Settings Records Input Output Bypass DC Bus Batt Ctrl/Cfg History Debug Disp/Reye On-Line SETTINGS OPENING SCREEN 1600XP Series Installation and Operation Manual...
  • Page 45 621 Reset Admin PWE Idle 706 Hi Battery Temp -8 C 807 TMRsleep 10 Min C&C 1/5 HIS 1/4 D&E 1/4 DVCOH ASYN On-Line DVCOH ASYN On-Line DVCOH ASYN On-Line CTRL/CFG (SCC)BLOCK HISTORY BLOCK DISP/REYE BLOCK 1600XP Series Installation and Operation Manual...
  • Page 46: Changing Ups Parameter Settings

    “Item cannot be changed”. On-Line 100% INIT 12:35 PM Press OK to return to the original display. HOME Main Monitor Settings Records Item cannot be changed 1 / 32 ASYN On-Line DVCOH 1600XP Series Installation and Operation Manual...
  • Page 47: Settings Parameters

    Example - Shows an example of the parameter displayed on the touchscreen. • Rqd Security Level to Change/By - The required security level to change a parameters value or set- ting: User, Administrator, Distributor. 1600XP Series Installation and Operation Manual...
  • Page 48: Recalibrate The Touchscreen

    After completing Step 10, the display will return to the Cali Display screen. Press the Quit key. The touchscreen has been successfully recalibrated and the resulting values stored on the Control PCB. CALIBRATION SCREEN 1600XP Series Installation and Operation Manual...
  • Page 49: Communication Interfaces

    Closed during inverter operation Power failure signal Closed at power failure NOTE: Pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5. 1600XP Series Installation and Operation Manual...
  • Page 50: Ups Lan Shutdown Signal Operation

    This pin is not used Input Receive data Output Transmit data Output Data terminal ready Signal ground Input Data set ready Output Request to send Input Clear to send This pin is not used 1600XP Series Installation and Operation Manual...
  • Page 51: Remoteye Iii Network Card

    18.4 RemotEye III Network Card The RemotEye III is an optional network card for the Toshiba UPS. This card slides into a slot located on the back side (page 60-61) of the UPS. The card provides a network, or LAN-based communication interface for the UPS.
  • Page 52: Optional Mb (Maintenance Bypass) Units

    Turn the Maintenance Bypass switch to the UPS position. The UPS LED should be ON and the Bypass LED OFF. Turn the RUN/STOP switch to the RUN position on the UPS. The UPS is now operating in the UPS Mode. 1600XP Series Installation and Operation Manual...
  • Page 53: External Maintenance Bypass

    UPS. (TB-4(X1) and TB-7(X3) 240 VAC.) MAINTENANCE BYPASS MAIN OUTPUT UTILITY LOAD PANEL PANEL See the application instructions included with the External Maintenance Bypass Unit for wiring details. 1600XP Series Installation and Operation Manual...
  • Page 54: Battery Pack Replacement

    Battery Tray Plug for: 3.6, 6, 8, 14, and 18 kVA P/N 51896-FS Battery Tray Plug for: 10 and 22 kVA P/N 60995-FS (Dual conductors because of higher per/battery pack discharge current) 1600XP BATTERY TRAY PLUG DIFFERENCES 1600XP Series Installation and Operation Manual...
  • Page 55: Optional Receptacle Panel Installation Instructions

    Step 3: Mount the receptacle panel. Attach the screws removed from the cover plate through the mounting holes of the receptacle panels and back into the UPS mounting points. Mounting Mounting Screws Receptacle Panel Connector Figure 1 Figure 2 1600XP Series Installation and Operation Manual...
  • Page 56: Ups Protection System

    Bypass OL: Fault lamp on Fault relay open; Relay Contact Fault relay closed Inverter OL: Bypass relay closed Alarm Bypass relay closed Bypass OL: Bypass relay open Inverter OL: Yes if bypass is OK Auto-retransfer Bypass OL: No 1600XP Series Installation and Operation Manual...
  • Page 57: Preventive Maintenance/Parts Replacement

    23. Preventive Maintenance/Parts Replacement 23.1 Preventive Maintenance Toshiba 1600XP Series of uninterruptible power systems have been designed to provide years of trouble- free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
  • Page 58: System Fault Messages

    Possible causes are UPS fault are connection of imbalance occurred. half-wave rectifier load. Check load and try restart- ing. If condition persists,call Toshiba for service. DCOC DC Bus Overcurrent – DC overcur- UPS is faulty. Check the UPS operation conditions rent condition occurred.
  • Page 59: System Warning Messages

    50° C ambient). unit for operation or obstructions. Otherwise, shut down the unit and call Toshiba for service. ASYN Asynchronous mode – Input and No Action Needed.
  • Page 60 DC Bus Undervoltage During Bat- Call Toshiba for service. tery Test. VIOV Input Overvoltage – Input voltage Depends on UPS mode. exceeds UPS specifications. VIUV Input Undervoltage – Input voltage Depends on UPS mode. less than UPS specifications. 1600XP Series Installation and Operation Manual...
  • Page 61: System Mode Messages

    See Fault records. FWUPERR Firmware Update Error. Call Toshiba for service. INIT Initialization – UPS is inatilizing. No action needed. Inverter mode. Inverter is running (it can be On- Line, Battery Test, or Backup) 1600XP Series Installation and Operation Manual...
  • Page 62 Input and output are synchronized. TIMEDSD UPS is counting down prior to shutdown. Immediately shut down the load equipment in an orderly fashion and then press the STOP key. A warning has occurred. See Warning record. 1600XP Series Installation and Operation Manual...
  • Page 63: Parts Replacement

    95 °F (35 °C) Approximately 2.5 yrs. 104 °F (40 °C) Approximately 1.8 yrs. 113 °F (45 °C) Approximately 1.25 yrs. * Continual operation at ambient temperatures above 25 °C will degrade the battery life. 1600XP Series Installation and Operation Manual...
  • Page 64: External Layouts/Dimensions/Shipping Weights

    (904 mm) (904 mm) (904 mm) 2.4 in. 2.4 in. 2.6 in. 2.6 in. 3.4 in. 3.4 in. 3.4 in. (61 mm) (61 mm) (65 mm) (65 mm) (87 mm) (87 mm) (87 mm) 1600XP Series Installation and Operation Manual...
  • Page 65 24.4 Dimensional Data (Cont.) RemotEye III Remote Contacts Port (Male) RS232 Port Terminal MCCB Block Cover External Layout for 3.6kVA and 6kVA units 1600XP Series Installation and Operation Manual...
  • Page 66 SNMP Port (Remote -Eye III Slot) SNMP Port (Remot -Eye III Slot) 1600XP Series Installation and Operation Manual...
  • Page 67: Appendix A: 1600Xp Specifications

    Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation. 1600XP Series Installation and Operation Manual...
  • Page 68 Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. At 6600 ft (2000 m) above sea level, output capacity should be derated by 3% 1600XP Series Installation and Operation Manual...
  • Page 69 Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. Remove all sources of main AC power and wait five minutes before replacing fans. 1600XP Series Installation and Operation Manual...
  • Page 70: Standard Models: 14 - 22 Kva

    An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation. Subject to update without notice. Derate to 18.7 kVA (15.9 kW) for 50 Hz operation. 1600XP Series Installation and Operation Manual...
  • Page 71 204 volts; otherwise, ratings given for 0.70PF are applicable. At 6600 ft (2000 m) above sea level, output capacity should be derated by 3% Subject to update without notice. Derate to 18.7 kVA (15.9 kW) for 50 Hz operation. 1600XP Series Installation and Operation Manual...
  • Page 72 Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. Derate to 18.7 kVA (15.9 kW) for 50 Hz operation. 1600XP Series Installation and Operation Manual...
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  • Page 82 B-10 1600XP Series Installation and Operation Manual...
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  • Page 88 B-16 1600XP Series Installation and Operation Manual...
  • Page 89 B-17 1600XP Series Installation and Operation Manual...
  • Page 90 B-18 1600XP Series Installation and Operation Manual...
  • Page 91: Appendix C: 1600Xp Dimensions And Weights

    Appendix C: 1600XP Dimensions and Weights 1600XP Series Installation and Operation Manual...
  • Page 92 1600XP Series Installation and Operation Manual...
  • Page 93 1600XP Series Installation and Operation Manual...
  • Page 94 1600XP Series Installation and Operation Manual...
  • Page 95: Index

    Emergency Power Off (EPO) function 13 voltage drop 15 Enclosure A6 Battery Cabinet 14 Environment 7 Buzzer volume A5 Event Data Storage A5 Bypass disable A5 mode 16 fan 47 overload capacity A4 Fault 1600XP Series Installation and Operation Manual...
  • Page 96 AC Input 16 requirements 10 MONITOR tab 30 Inspection 7 Installation Precautions 8 Interface Normal input power supply 39 communications 39 receptacle panel module 45 RS232 ASCII A5 Off 22 Inverter Overload Capacity A4 1600XP Series Installation and Operation Manual...
  • Page 97 Recharge Time 19 Stop Signal Operation 40 RECORDS tab Storage 7 Fault messages 48 temperature A5 Mode messages 51 Status messages 51 Warning messages 49 Terminal Block 11 remote contacts interface 39 Theory of Operation 15 1600XP Series Installation and Operation Manual...
  • Page 98 UPS Connections 11 UPS functional overview 15 UPS stop signal input 39 ventilation 10 Voltage Transient A4 Volume, Buzzer See Buzzer Volume warning labels 3 Warranty c Weights, shipping 54 Weights, UPS 54 width 55 1600XP Series Installation and Operation Manual...
  • Page 100 INDUSTRIAL DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www.Toshiba.com/ind Printed in the U.S.A.