Unit Installation; Rating Plate Location; General Information; National Codes Requirements - Garland XG24-JIB Service Manual

Jack in the box gas xpress grills
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UNIT INSTALLATION

Rating Plate Location

IMPORTANT: Rating plates for this appliance are located in
two places: 1) inside back panel on left side, 2) under front
control panel on center .

General Information

This equipment must be installed by a competent factory
trained, certified, licensed and / or authorized service or
installation person.
WARNING: This appliance must be properly grounded.
Prior to installation, the four casters, supplied loose with the
grill, must be securely located on the underside of the base.
The casters fitted with a brake must be located at the front of
the grill.
This appliance should be connected to a potential
equalization system. A labeled equipotential bonding point
is fitted to the rear of the grill.
It is recommended that this grill be connected to a residual
current (earth leakage) device with a tripping current not
exceeding 30mA. The leakage current of this grill will not
exceed 5mA.
CAUTION: Prior to installation, check the electrical supply
to ensure input voltage and phase match the equipment
voltage rating and phase. See data plate located rear left side
of grill and lower front panel.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation
system, the platens, in their highest position, must not
interfere with the lower lip of the ventilation system hood.
The raised position of each platen is adjusted by raising
or lowering the upper of the two microswitches, (limit
switches), in the rear of the grill. The lower microswitch
position must not be adjusted.
Grill plate must be level front to back, side to side and
diagonally. This leveling must be done with the unit under
the hood and in it's normal operational position to prevent
warping of the grill plate.
NOTE: Once the platen elevation is adjusted, set the
mechanical over-run bolts in the rear of the unit to prevent
accidental over-run in the event of failure of the upper
microswitch.
NOTE: Fuses are installed to prevent damage in the event of
failure of the upper microswitch.
Part # JIBSM08 Rev.6 (08/04/09)
Installation shall be made with the gas connector that has
been specified by The Jack in the Box Corporation and is
supplied loose with the grill. The quick disconnect fitting and
gas shut off valve must be installed in the direction indicated
on their outer body.
NOTE: When checking gas pressure, be sure that all other
equipment on the same gas line is on .
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system pressures in excess of 1/2
PSIG (3.45kPa, 14"WC).
Adequate clearance must be provided for servicing and
proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on
the data plate on the inside rear of the unit and on the lower
front panel. Connect a grill stamped for Natural Gas (High (H)
or Low (L) Calorific Value) only to Natural Gas; connect those
stamped for Propane Gas only to Propane gas.
The installation must conform to the National Fuel Gas Code
ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest
edition and National Electrical Code ANSI/NFPA 70-1990 or
latest edition and/or local code to assure safe and efficient
operation. In Canada, the installation must comply with CSA
B149.1 and local codes where applicable.
In Canada, electrical connection must comply with
applicable sections of the Canadian Electrical Code, C22.1
- 1990, latest edition, "Safety Standard for Installation,
Part 1" and C22.2- No. O-M 1982 latest edition , "General
Requirements, Part 2".

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too
small, the gas pressure at the burner manifold will be low.
This will cause slow recovery and delayed ignition. The
incoming gas pressure line should be a minimum of 1-1/2".
All grills require a 3/4" connection.
Before connecting new pipe the pipe must be blown out to
dispose of any foreign particles. These particles will cause
improper operation.
When using thread compound, use small amounts on male
threads only. Use a compound that is not affected by the
chemical action of LP gases. Avoid applying compound
to the first two threads to prevent clogging of the burner
orifices and control valve.
Have the installer check all gas plumbing with a soap
solution for leaks. DO NOT USE matches, candles or other
ignition sources in checking for leaks.
Page 9

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