Garland XE24 Installation And Operation Manual

Garland XE24 Installation And Operation Manual

The garland electric xpress grill
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INSTALLATION AND
OPERATION MANUAL
THE GARLAND
ELECTRIC XPRESS GRILL,
MODELS XE24, XE36

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: 905-624-0260
Fax: 905-624-5669
Part # 4517125 Rev. 2 (01/09/12)
APPLIANCE
WARNING:
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
© 2005 Garland Commercial Industries, Inc.

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Summary of Contents for Garland XE24

  • Page 1: For Your Safety

    Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
  • Page 2: Standard Features

    INTRODUCTION The Garland Xpress Grill provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all standards for safety, efficiency, and cleanliness. Standard Features: • Stainless steel front, top & sides •...
  • Page 3: Table Of Contents

    Swivel Caster Installation ....... 7 To View the Garland Part Number: ..... 22 Electrical Connections: .
  • Page 4: Dimensions And Specifications, Model Xe24

    DIMENSIONS AND SPECIFICATIONS, MODEL XE24 26-23/32" [678mm] FROM PLATEN 25-1/2" ARM PIVOT [646mm] AVERAGE 11-1/2" 4-41/64" [292mm] [118mm] 28-3/16" 23" HEATER [716mm] [584mm] 44.03° TOP VIEW (2 PLACES) 50-1/2" AVERAGE [1282mm] [48° MAX] AVERAGE 24" 33-25/32" [610mm] 38-1/2" [858mm] 25-7/8"...
  • Page 5: Dimensions And Specifications, Model Xe36

    DIMENSIONS AND SPECIFICATIONS, MODEL XE36 26-23/32" [678mm] FROM PLATEN 25-1/2" ARM PIVOT [646mm] AVERAGE 4-41/64" 11-1/2" [118mm] 40-3/16" [292mm] 23" [1021mm] TOP HEATER [584mm] 44.03° (3 PLACES) 50-1/2" TOP VIEW AVERAGE [1282mm] [48° MAX] AVERAGE 33-25/32" [858mm] 25-7/8" 38-1/2" 24" [656mm] [978mm] [610mm]...
  • Page 6: Safety Precautions

    Xpress Grill unless all main power supplies to the grill access panels are in place and fastened properly. have been disconnected. The Garland Xpress Grill is a semi-automatic cooking • USE EXTREME CAUTION in setting up, operating and appliance. The upper platen is lowered automatically,...
  • Page 7: Installation

    INSTALLATION IMPORTANT: Rating plate for this appliance is located on The grill is to be located directly under ventilation system. the right side panel. Once installed in the grill station underneath the ventilation This equipment must be installed by a competent factory system, the platens, in their highest position, must not trained, certified, licensed and / or authorized service or interfere with the lower lip of the ventilation system hood.
  • Page 8: Grill Controls

    GRILL CONTROLS WHEN PUSHED SIMULTANEOUSLY: "START COOK TIME COUNTDOWN" (flat grill cooking) OR "LOWER PLATEN" (two-sided cooking) 16-CHARACTER INDICATORS 2-LINE DISPLAY CANCEL/ RAISE PLATEN BUTTON PRODUCT MASTER BUTTONS POWER SWITCH POWER ENTER BUTTON BUTTON PROGRAM DOWN ARROW BUTTON BUTTON TEMPERATURE UP ARROW BUTTON BUTTON...
  • Page 9: Temperature Button

    GRILL CONTROLS continued Temperature Button: Enter Button: In the Cook mode, each time the button is pressed the Function is to accept programming steps. current temperature for one zone is displayed. The grill Cancel/Raise Platen Button, (Green): temperature is displayed first followed by the platen temperature.
  • Page 10: Operation

    OPERATION Installing Release Material: RELEASE MATERIAL A release material sheet must be replaced when: RELEASE • Product sticks to release material. MATERIAL • Carbon build-up ruins taste or appearance. LOCKING CLIP (1) • Tearing occurs in the sheet’s cooking area. • Release material coating is worn off sheet. Slide release material rod through hemmed end of the release material sheet.
  • Page 11: Simplified Cook Cycle Instructions

    Press both green and black b Place item on grill surface and select item number for that item to to lower clam and begin cook OPERATION continued product. be cooked. Clam Grill Operating Instructions Simplified Cook Cycle Instructions: 5. Press green button to cancel any time during cook cycle. 1.
  • Page 12: To Cook In Flat Grill Mode

    OPERATION continued To Cook in Flat Grill Mode: Enter Standby Mode: 1. To start a cook cycle select a product recipe by using the Stand by mode is used during slow periods to conserve product keys (1 through 9) or by using the UP/DOWN energy with out a complete shut down of the unit.
  • Page 13: Platen Set

    OPERATION continued EXTENDED TIME: 3. Press the ENTER key to initiate the clean mode. This option will add 6, 4 and 2 seconds to the time of the next 4. The display SHOWS the message “READY TO CLEAN” with three cooks respectively if the grill has had no activity for flashing in the second line when the actual temperature 5 minutes.
  • Page 14 CLEANING AND MAINTENANCE continued • Select Clean Mode • Remove the locking clips, • Scrape the lower grill • Wipe the Release When Clean Mode has bars, and release sheets. surface with the scraper. Material sheets with a Wash, rinse, and set aside been reached, the LED clean,sanitizer-soaked •...
  • Page 15: Platten Zeroing

    CLEANING AND MAINTENANCE continued • Rinse the edges of all three • Place upper platen • Rinse both sides of • Pour a small amount of platens. release material sheets the release material lukewarm water on a fl at on the lower grill sheets with a clean, clean, sanitizer-soaked •...
  • Page 16: Accessories

    PLATEN ZEROING Cancel (Green) button to raise the platen. Now, press both 11. Next go to the left rear adjuster and raise the platen until the Cancel (Green) and (Black) Buttons to re-lower the the gapping tool fits snugly between the upper platen platen.
  • Page 17 ACCESSORIES Grill Squeegee - 1868201 Platen Gapping Tool -1838701 “No-Go” “Go” Insert gap tool directly below platen adjusters. Part # 4517125 Rev. 2 (01/09/12) Page 17...
  • Page 18 PLATEN ZEROING continued Platen Adjusting Tool - 4523323 Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another. Use this end to turn all slotted adjuster caps and nuts Platen Adjuster Cap - 1859102 Platen Adj Lock Nut - 1859103 Shoulder Bolt - 4527290...
  • Page 19: Programming

    PROGRAMMING continued Programming Modes/Menu Sequence: System Information Part # 4517125 Rev. 2 (01/09/12) Page 19...
  • Page 20 PROGRAMMING continued System Set-up UPPER SET TEMP GRILL SET TEMP Service Mode PLATEN GAP SET Page 20 Part # 4517125 Rev. 2 (01/09/12)
  • Page 21: Menu Items

    PROGRAMMING continued Menu Items... 5. Use to choose the desired Menu Item. To Change the Cook Time of a Product: 6 Press three, (3) times to display “(MENU ITEM) UPPER TEMP XXX” displayed in °F or °C. 1. Press and hold for three, (3) seconds.
  • Page 22: To Change A Product Name

    SYSTEM INFO. ” 8. Press to save the changes. You will automatically 5. Press three, (3), times to view the Garland Part Number return to “PROGRAMMING MODE MENU ITEMS”. for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).
  • Page 23: To View The Flash Number

    PROGRAMMING continued To View the Flash Number: number varies by grill). 6. Press to return to “PROGRAMMING MODE SYSTEM 1. Press and hold for three, (3) seconds. “ENTER CODE” is INFO”. displayed. 7. Press to exit. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ”...
  • Page 24: To Change The Alarm Volume

    PROGRAMMING continued To Change the Alarm Volume: 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed. 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP”...
  • Page 25: To Change Probe Calibration - Grill

    PROGRAMMING continued 2. Using the Product buttons, 0-9 enter the code, (1251). 5. Press five, (5), times. “PROBE CAL – UPPER XXXF” is “ENTER CODE **** ” is displayed. displayed. 3. Press to enter the Programming Mode. 6. Use to change the Probe Calibration to the “PROGRAMMING MODE MENU ITEMS”...
  • Page 26: To Turn Extended Time On/Off

    PROGRAMMING continued “PROGRAMMING MODE MENU ITEMS” is displayed. Clamshell mode. 4. Press two, (2) times. “PROGRAMMING MODE SYSTEM 7. Press to save the changes. SETUP” is displayed. 8. Press to return to “PROGRAMMING MODE MENU 5. Press eleven, (11) times. “CONTROL TYPE ELECTRIC (or ITEMS”...
  • Page 27: To Turn Clean Mode On/Off

    PROGRAMMING continued LIB” is displayed. 8. Press to return to “PROGRAMMING MODE MENU ITEMS” 10. Press to exit. 9. Press again to exit. To Modify a Product Name in Library: To Turn Clean Mode On/Off: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
  • Page 28: To Perform Limit Switch Test

    PROGRAMMING continued 9. Press again to exit. 5. Press two, (2), times. “PLATEN” (along with the position of each switch), is displayed. To Perform Limit Switch Test: 6. Use to move the platen up and down. Check 1. Press and hold for three, (3) seconds.
  • Page 29: Probe Locations

    5.75" 5.75" 5.75" 22.5" 22.5" 11.25" 11.25" PLATEN PLATEN (2 PLACES) (3 PLACES) GRILL PLATE GRILL PLATE 24" 24" 12" 12" 6.09" 6.09" 6.09" 6.09" 18" 24" 36" MODEL XE24 MODEL XE36 Part # 4517125 Rev. 2 (01/09/12) Page 29...
  • Page 30: Error Logic & Troubleshooting

    ERROR LOGIC & TROUBLESHOOTING Probe Error Heating Error Occurs when the probe Occurs the controller is open or not connected. will fails to detect a The controller will turn temperature response the heat off. over a 6-minute period. Grill & Grill & Grill Platen Grill Platen Platen Platen Heating Heating Probe Error Probe Error Probe Heating Error Error Errors Errors Grill is Grill is Grill Grill Grill Grill operable operable is not...
  • Page 31: Platen Down Error

    ERROR LOGIC & TROUBLESHOOTING continued Platen Down Error Gas Ignition Error Motor Overcurrent Error Occurs when current to the motor Occurs at cycle-start when the Occurs when the ignition exceeds 4.8 amps, typically because platen fails to reach lower limit feedback signal does not platen movement has encountered position within 40 sec. respond after 4 tries. mechanical resistance L1: PLATEN DOWN L1: IGNITION ERROR L1: MOTOR L2: OVERCURRENT Audio Alarm Audio Alarm Audio Alarm Error Error Error...
  • Page 32: Motor Error2

    ERROR LOGIC & TROUBLESHOOTING continued Motor Error2 Lower Switch Error Upper Switch Error Occurs when the platen is in motion Occurs at cycle start when the Appears in code, and fails to reach the upper or lower lower limit switch fails to signal the but is never set. limit position within 30 seconds, platen’s arrival at the lower limit (150 encoder counts) position within 200 seconds. L1: MOTOR L1: LOWER SWITCH L1: UPPER SWITCH L2: ERROR2 L2: FAIL L2: FAIL Audio Alarm Audio Alarm Audio Alarm Recycle Main Recycle Main...
  • Page 33: Wiring Diagram

    WIRING DIAGRAMS 1333W 1333W Part # 4517125 Rev. 2 (01/09/12) Page 33...
  • Page 34 WIRING DIAGRAMS Continued 1333W 1333W Page 34 Part # 4517125 Rev. 2 (01/09/12)
  • Page 35 Part # 4517125 Rev. 2 (01/09/12) Page 35...
  • Page 41 MAIN SWITCH 240V 120V PLATEN RED PLATEN YELL GRIDDLE RED GRIDDLE YELLOW ACTUATOR...
  • Page 42 MAIN SWITCH 240V 120V PLATEN RED PLATEN YELL GRIDDLE RED GRIDDLE YELLOW ACTUATOR...
  • Page 43 MAIN SWITCH 240V 120V PLATEN RED PLATEN YELL GRIDDLE RED GRIDDLE YELLOW ACTUATOR...

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