Shop fox  W1701 Manual Update

Shop fox W1701 Manual Update

3/4 hp shaper
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This update covers changes made to the owner's manual after it was printed. Keep this update with your
owner's manual for future reference. Before operating your new machine, you MUST read and understand
this insert and the entire Model W1701 manual to reduce the risk of injury from improper use or setup. If
you have questions, contact Tech Support at (360) 734-3482 or by email at tech_support@shopfox.biz.
What has changed?
The inventory has changed to reflect an improved tool set now included with the Model W1701. All page
references made on this insert refer to the pages in the original Model W1701 manual.
Removed Inventory
Refer to Inventory List on Page 9. These items
are no longer included with the machine.
D. Special 26mm Flat Wrench .................. 1
E. Wrench Set (8mm, 14mm, 30mm) .......... 1
Additional Inventory (Figure 1)
The following items are now included with the
Model W1701.
V. Combo Wrench 8/10mm ...................... 1
W. Combo Wrench 12/14mm .................... 1
X. Combo Wrench 27/30mm .................... 1
Figure 1. Additional inventory.
COPYRIGHT © FEBRUARY, 2008 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#10453JB
V
W
X
Y
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Model W1701
¾ HP SHAPER
MANUAL UPDATE
Additional Inventory Breakdown &
Parts List
Use this breakdown and parts list together with
those on Pages 27–29.
REF PART�#
DESCRIPTION
155
XPWR810
COMBO�WRENCH�8/10MM
156
XPWR1214
WRENCH�12�X�14
157
X1701157
WRENCH�27/30MM
158
X1701158
FLAT�WRENCH�27MM
���
���
���
���
Printed in China

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  • Page 1 WRENCH�27/30MM X1701158 FLAT�WRENCH�27MM Figure 1. Additional inventory. COPYRIGHT © FEBRUARY, 2008 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #10453JB Printed in China...
  • Page 2 OWNER'S MANUAL Phone: (360) 734-3482 • E-Mail: tech-support@shopfox.biz COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED MARCH 2006 (TR). WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 3 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 4: Table Of Contents

    Contents INTRODUCTION ....................2 Woodstock Technical Support ................2 Specifications ....................2 SAFETY ......................3 Standard Safety Instructions ................3 Additional Safety Instructions for Shapers ............. 5 Avoiding Potential Injuries ................6 ELECTRICAL ......................7 110V Operation ..................... 7 Extension Cords .................... 7 Grounding ....................
  • Page 5: Introduction

    We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems and send out parts for warranty claims.
  • Page 6: Safety

    W1701 1HP Shaper SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 7 W1701 1HP Shaper 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
  • Page 8: Additional Safety Instructions For Shapers

    W1701 1HP Shaper Additional Safety Instructions for Shapers READ and understand this USE this and other machinery with caution entire instruction manual and respect, and always consider safety before using this machine. first, as it applies to your individual working Serious personal injury conditions.
  • Page 9: Avoiding Potential Injuries

    W1701 1HP Shaper Avoiding Potential Injuries NOTE: Guard Removed for Clarity. Always Use Guard. Figure 1. Use a SHOP FOX Figure 4. Use SHOP FOX Featherboard as BOARD BUDDIES ® ® ® anti-kick back protection. holding down the workpiece. NOTE: Guard Removed for Clarity. Always Use Guard. Figure 2.
  • Page 10: Electrical

    W1701 1HP Shaper ELECTRICAL 110V Operation The SHOP FOX Model W1701 is prewired for 110 volt ® operation. The motor supplied with your new Machine Type is rated at 1 HP and will draw approximately 13 amps. A 5-15 plug is included for your machine and is intended to be plugged into a matching 5-15 receptacle.
  • Page 11: Set Up

    SHOP FOX Model W1701 has been carefully pack- ® of this manual and contact Woodstock aged for safe transporting. If you notice the machine has International, Inc. at (360) 734-3482 or at been damaged, please contact your authorized SHOP tech-support@shopfox.biz...
  • Page 12: Inventory List

    W1701 1HP Shaper Machine Placement Inventory List • Machine Mobility: Use the Model D2057 The following is a description of the main com- SHOP FOX Heavy-Duty Mobile Base so ® SHOP FOX ponents shipped with the Model ® you can make the most out of your shop W1701.
  • Page 13: Assembly

    W1701 1HP Shaper Assembly LACERATION HAZARD! Inspect edges of all metal parts before handling them. Some metal parts may have sharp edges, which can cause injury. To assemble the shaper, do these steps: 1. Lay one stand side on the ground and attach the cross bars with the 8mm carriage bolts, ⁄...
  • Page 14: Test Run

    W1701 1HP Shaper 8. For custom fence facing, make sure the screw heads Safety Safety are countersunk completely below the surface of the Guard Bar Guard fence face. 9. Connect the safety guard bar to the safety guard shaft with two M8-1.25 x 12 bolts and the 8mm flat washers.
  • Page 15: Operations

    W1701 1HP Shaper OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly. The instructions in this section are written with the under- standing that the operator has the necessary knowledge and skills to operate this machine.
  • Page 16: Spindle Elevation

    W1701 1HP Shaper Spindle Elevation Correct spindle height is crucial to most shaping applica- tions. Use a piece of test wood to confirm the correct spindle height before cutting expensive lumber. To set the spindle height, do these steps: 1. Loosen the spindle lock knob located on the side of the shaper as shown in Figure 15.
  • Page 17: Fence Positioning

    W1701 1HP Shaper Fence Positioning The two fence faces are independently adjustable to allow for different shaping tasks. The fence faces can be set at different positions to remove material from the entire edge of the wood stock or set at the same position to shape part of the edge.
  • Page 18: Cutter Installation

    W1701 1HP Shaper Cutter Installation ����� ACCIDENTAL START-UP HAZARD! Always disconnect machine before installing or removing any cutting equipment. Performing these procedures while machine is connected to power greatly increases risk of serious injury! Figure 21. Rub collar mounted above cutter.
  • Page 19 W1701 1HP Shaper To install cutters and rub collars, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Slide the cutter(s) and rub collars onto the spindle in the correct orientation for your intended cut. Keyed Safety 3. Install the keyed safety washer and nut as shown in Washer Figure 24.
  • Page 20: Router Bit Installation

    W1701 1HP Shaper Router Bit Installation Before using router bits, you should convert the shaper to a router table. Refer to Table Spacer Kit on Page 23 to learn how to do this. The Model W1701 comes with a ⁄ "...
  • Page 21: Straight Shaping

    W1701 1HP Shaper Straight Shaping Because the shaper fence is independently adjustable, you can set up the shaper to cut part or all of the workpiece edge. To set the fence up for cutting material from the whole edge of the workpiece, do these steps: 1.
  • Page 22: Templates

    W1701 1HP Shaper 5. Now place a straightedge against both faces of the fence to check alignment. Once they are both in alignment, make sure the lock handle is tightened. Always feed the wood against the rotation of the cutter as shown in Figure 32.
  • Page 23: Freehand Shaping

    W1701 1HP Shaper Freehand Shaping Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping free- hand is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, catching the operator off guard.
  • Page 24: Maintenance

    W1701 1HP Shaper MAINTENANCE General Regular periodic maintenance on your Model W1701 1HP Shaper will ensure its optimum performance. Make a habit of inspecting your shaper each time you use it Check for the following conditions and repair or replace when necessary: •...
  • Page 25: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Belt Adjustment...
  • Page 26 W1701 1HP Shaper Table Spacer Kit The provided table spacer kit allows you to modify your shaper for use as a router table by raising the table. A higher table will allow you to make shallow cuts and uti- lize the upper blade area of most router bits with stan- dard-length shanks.
  • Page 27: Spindle Cartridge Replacement

    Rather than disassemble the spindle cartridge to remove worn out bearings, Woodstock International offers replacement spindle cartridge assemblies (Part# X1701407) as whole units, which makes replacement very simple.
  • Page 28: Resurfacing Fence

    W1701 1HP Shaper Resurfacing Fence The fence can be resurfaced or made flat with a jointer to correct any warping. This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped. To resurface the fence, do these steps: 1.
  • Page 29: Electrical Components & Wiring

    W1701 1HP Shaper Electrical Components & Wiring Motor Ground Cord Power Cord ON/OFF Switch Motor & FWD/REV Switch ��������� ����������� ����� �� ����� �� ����� �� ��� �� �������������� ������ � � � ��������� � �� � �� ������� ������ �...
  • Page 30: Parts

    W1701 1HP Shaper PARTS ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���� ��� ��� ��� ��� ��� ��� ��� ��� ���...
  • Page 31: Parts List

    W1701 1HP Shaper Parts List PART�# DESCRIPTION PART�# DESCRIPTION X1701301 SIDE�PANEL X1701351 KNOB�FEMALE�M6-1.0 X1701302 TIE�BAR X1701352 WORKING�TABLE X1701303 RUBBER�FOOT X1701353 TABLE�INSERT�13/8"�HOLE XPS18M PHLP�HD�SCR�M4-0.7�X�25 353A X1701353A TABLE�INSERT�13/4"�HOLE XPSW09 ON/OFF�PADDLE�SWITCH XPS04M PHLP�HD�SCR�M8-1.25�X�20 X1701306 SWITCH�LAMELLA XPW02 FLAT�WASHER�3/8" XPW05M FLAT�WASHER�4MM X1701356 TAPER�PIN�8�X�75MM XPN04M HEX�NUT�M4-0.7 X1701357 FENCE�BODY�RIGHT XPCB02...
  • Page 32 W1701 1HP Shaper PART�# DESCRIPTION PART�# DESCRIPTION X1701400 RUB�COLLAR�1/2"�X�13/16"�X�3/8" XPSS01M SET�SCREW�M6-1�X�10 X1701401 CUTTER�SPINDLE X1701432 MOTOR X1701402 COLLET�NUT 432-1 XPC300S S.�CAPACITOR�200MFD�125VAC X1701403 COLLET�1/4" 432-2 X1701432-2 CAPACITOR�COVER X1701404 COLLET�1/2" 432-3 X1701432-3 WIRING�BOX� X1701405 COLLET 432-4 X1701432-4 MOTOR�FAN X1701407 SPINDLE�CARTRIDGE�ASSY 432-5 X1701432-5 MOTOR�FAN�COVER 407A X1701407A SPINDLE�CARTRIDGE...
  • Page 33 ® with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
  • Page 34: Warranty Registration

    W1701 1HP Shaper Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
  • Page 35 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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