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HANDLING NOTE
Support the machine securely so
there is no danger of it falling over.
REMOVING THE BEARING
1. Remove:
• Bearing "1"
Remove the bearing by pressing its
outer race.
CHECKING THE SWINGARM
1. Inspect:
• Bearing "1"
• Bushing "2"
Free play exists/unsmooth revolu-
tion/rust → Replace bearing and
bushing as a set.
2. Inspect:
• Oil seal "3"
Damage → Replace.
CHECKING THE RELAY ARM
1. 5294Inspect:
• Bearing "1"
• Collar "2"
Free play exists/unsmooth revolu-
tion/rust → Replace bearing and
collar as a set.
2. Inspect:
• Oil seal "3"
Damage → Replace.
CHECKING THE CONNECTING
ROD
1. Inspect:
• Bearing "1"
• Collar "2"
Free play exists/unsmooth revolu-
tion/rust → Replace bearing and
collar as a set.
2. Inspect:
• Oil seal "3"
Damage → Replace.
INSTALLING THE BEARING AND
OIL SEAL
1. Install:
• Bearing "1"
• Oil seal "2"
To swingarm.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
• First install the outer and then the
inner bearings to a specified depth
from inside.
Installed depth of bear-
ings:
Outer "a": Zero mm
(Zero in)
Inner "b": 6.5 mm (0.26
in)
2. Install:
• Bearing "1"
• Washer "2"
• Oil seal "3"
To relay arm.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
5-33
SWINGARM
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
• Apply the molybdenum disulfide
grease on the washer.
Installed depth of bear-
ings "a":
Zero mm (Zero in)
3. Install:
• Bearing "1"
• Oil seal "2"
To connecting rod.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
Installed depth of bear-
ings "a":
Zero mm (Zero in)
INSTALLING THE SWINGARM
1. Install:
• Bushing "1"
• Thrust bearing "2"
• Oil seal "3"
• Collar "4"
To swingarm "5".
Apply the molybdenum disulfide
grease on the bushings, thrust bear-
ings, oil seal lips and contact surfaces
of the collar and thrust bearing.

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  • nick Jan 26, 2016 10:47:
    The download is jacked up, so it's only really viewable on the site, but can't really complain since it's free.