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Part to be tightened
Brake lever mounting nut
Brake lever position locknut
Cable guide (front brake hose) and under bracket
Front brake hose union bolt (brake master cylinder)
Front brake hose union bolt (brake caliper)
Front brake caliper and front fork
Brake caliper (front and rear) and pad pin plug
Brake caliper (front and rear) and pad pin
Brake caliper (front and rear) and bleed screw
Front wheel axle and axle nut
Front wheel axle holder
Front brake disc and wheel hub
Rear brake disc and wheel hub
Footrest bracket and frame
Brake pedal mounting
Rear brake master cylinder and frame
Rear brake master cylinder cap
Rear brake hose union bolt (brake caliper)
Rear brake hose union bolt (brake master cylinder)
Rear wheel axle and axle nut
Driven sprocket and wheel hub
Nipple (spoke)
Disc cover and rear brake caliper
Protector and rear brake caliper
Drive chain puller adjust bolt and locknut
Engine mounting:
Upper engine bracket and frame
Lower engine bracket and frame
Engine and engine bracket (front)
Engine and engine bracket (upper)
Engine and frame (lower)
Engine guard
Lower engine guard
CDI unit bracket
Cable guide and CDI unit bracket
Cable guide and frame
Pivot shaft and nut
Relay arm and swingarm
Relay arm and connecting rod
Connecting rod and frame
Rear shock absorber and frame
Rear shock absorber and relay arm
Rear frame and frame (upper)
Rear frame and frame (lower)
TIGHTENING TORQUES
Thread size
Q'ty
M6 × 1.0
M6 × 1.0
M6 × 1.0
M10 × 1.25
M10 × 1.25
M8 × 1.25
M10 × 1.0
M10 × 1.0
M8 × 1.25
M16 × 1.5
M8 × 1.25
M6 × 1.0
M6 × 1.0
M10 × 1.25
M8 × 1.25
M6 × 1.0
M4 × 0.7
M10 × 1.25
M10 × 1.25
M22 × 1.5
M8 × 1.25
M6 × 1.0
M6 × 1.0
M8 × 1.25
M10 × 1.25
M8 × 1.25
M10 × 1.25
M10 × 1.25
M10 × 1.25
M6 × 1.0
M6 × 1.0
M6 × 1.0
M5 × 0.8
M5 × 0.8
M16 × 1.5
M14 × 1.5
M14 × 1.5
M14 × 1.5
M10 × 1.25
M10 × 1.25
M8 × 1.25
M8 × 1.25
2-13
Tightening torque
Nm
m•kg
1
6
0.6
1
5
0.5
1
4
0.4
1
30
3.0
1
30
3.0
2
28
2.8
2
3
0.3
2
18
1.8
2
6
0.6
1
105
10.5
4
21
2.1
6
12
1.2
6
14
1.4
4
55
5.5
1
26
2.6
2
10
1.0
2
2
0.2
1
30
3.0
1
30
3.0
1
135
13.5
6
42
4.2
72
3
0.3
2
10
1.0
2
7
0.7
2
19
1.9
4
55
5.5
4
34
3.4
1
53
5.3
1
55
5.5
1
53
5.3
1
10
1.0
3
10
1.0
2
7
0.7
2
4
0.4
1
5
0.5
1
85
8.5
1
70
7.0
1
80
8.0
1
80
8.0
1
56
5.6
1
53
5.3
1
38
3.8
2
32
3.2
ft•lb
4.3
3.6
2.9
22
22
20
2.2
13
4.3
75
15
8.7
10
40
19
7.2
1.4
22
22
98
30
2.2
7.2
5.1
13
40
24
38
40
38
7.2
7.2
5.1
2.9
3.6
61
50
58
58
40
38
27
23

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Comments to this Manuals

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  • nick Jan 26, 2016 10:47:
    The download is jacked up, so it's only really viewable on the site, but can't really complain since it's free.