Related Manuals for Beisler 100
Summary of Contents for Beisler 100
-
Page 1: Operating Instructions
Universal-Flap-Pocket- Machine 100/58 Operating instructions Version 2.1, 11-18-98 © 1998 – 1999 Beisler GmbH Frohnradstr. 10 • D-63768 Hösbach • Phone-No. Service: +49-6021-501940 • Fax: +49-6021-540061... - Page 2 These operating instructions contain the following parts: Part 1: Operating instructions (pages 1-xx) adresses to the operator of the machine, that means the person who works at and with the machine Part 2: Mechanics manual (pages 2-xx) is used for the putting into operation, adjustment, troubleshooting and maintenance of the machine and adresses to qualified staff only Part 3:...
-
Page 3: Table Of Contents
Part 1 Operating instructions Hint These operating instructions contain all information required for the operation of the machine. It adresses to the operator of the machine, that is the person that works at and with the machine. Please obtain all rules and regulations. Contents Page Part 1... -
Page 4: Security Advice And Warning Hints
Range of validity This operating manual is valid for Pocket-Piping-Automatons manufactured by Beisler named ‘Universal-Pocket-Piping-Automaton 100/58’. This operating manual is not valid for the sewing head applied in the machine. Please refer to the operating manual of the sewing head delivered with the machine, for which we don’t take any liability. -
Page 5: Copyright
We are always thankful for hints and ideas. The technical standard of the common delivery of product and operating manual by the Beisler GmbH is decisive, if not other information is given. Technical changes without prior notice are reserved, previous operating manuals loose validity. -
Page 6: Preliminary Remarks
Beisler GmbH. The prdocuts of the Beisler GmbH are designed for a long life. They represent the standard of technique and science and were checked on all functions individually before delivery. -
Page 7: Guarantee Regulations
In the case of faults and/or technical trouble please contact the Beisler GmbH service staff. We assure that suitable measures will be done immediately. The Beisler GmbH guarantee regualtions are valid, which we will send to you on demand. Guarantee regulations... -
Page 8: Main Parts Of The Machine
Main parts of the machine Sewing head Operation device Insertion station Clamp transportation Mitre knife Stacker Foot pedal sew sequence Sew motor Power / air supply Power distribution Spool rack Mains / emergency stop switch Foot pedal vacuum Foot pedal stacker Program stop button The following chapters contain further information on the machine’s components. -
Page 9: Security
Security The topic of this chapter is the security exclusively. Please see chapter 1 for the general security advice and warning hints and the security and warning hints in the other chapters of this operating manual. Available security systems Danger Check all security systems daily for functioning and effectivity! Danger Changes to the machine may influence function and effectivity of the security... -
Page 10: Mains /Emergency Stop Button
3.1.2 Mains /emergency stop button The mains / emergency stop switch is mounted on the front side of the machine, right-handed below the working plate. It can be used to cut-off the power supply. Security measures of the operator The security systems of this machine work passively, that means that they can only react on certain incidents. -
Page 11: Operation Of The Machine
Operation of the machine Danger This machine may only be operated by qualified staff, who had read and understood this operating manual completely. Controls and indicators A Operation device B Insertion station C Mains / emergency stop button D Foot pedal machine sequence E Foot pedal vacuum F Foot pedal stacker... -
Page 12: Operation Device
4.1.1 Operation device During production the machine can be operated with the operating device; existing programs can be called and new programmed. You will find the program stop button at the device. A Slot for the Memory card B Program stop button C Display D Ten key pad with P- and M-key E Function keys... - Page 13 All information required for the operation of the machine will be imaged in the display. During normal production the display shows the following (see Pict. • the graphic on the left side images the mitre cut of the pocket; in the shown example, the mitre cutter cuts the basic value 50 at the seam start and 0.5 mm less at the end, that is the value 45 •...
- Page 14 Change pocket length; press F3 and enter the new value for the length to be sewed; when producing with flap, this sets the photo cell security length, too; e.g. security length 140 mm allows the sewing of a flap length between 130 and 150 mm; when producing flaps it is possible to disable the security length by entering 999 here.
-
Page 15: Insertion Station
Reset spool thread length; when removing a half-full and inserting a full spool, you can display the whole thread length by pressing this key 4.1.1.7 Arrow and Enter-keys Use the arrow keys to move the flashing cursor between the different sections of a display. -
Page 16: Swing Out The Folder
4.1.7 Swing out the folder For several reasons (e.g. manual spooling), the folder must be swung out to get access to the sewing head. Pull out the locking pin (A) and swing the folder (B) to the left. When swinging back, move the folder slowly to the right until the locking pin inserts feelable. -
Page 17: Change Interface Roll
Different folders are needed for different pocket shapes (e.g. double/single piping): 1. Open the locking (B) of the folder (A). 2. Pull the folder towards yourself and downwards to remove it. 3. Push in the new folder from the bottom side into the two attachments and then push it forward. -
Page 18: Empty The Stacker
5. Press F6 repeatedly, until the interface appears above the working plate. 6. Mount the insertion plate; be sure that the positioning pins are inserted into the drill holes. 4.1.10 Empty the stacker Press the foot pedal of the stacker, if it is full. The stacker will open and you can remove the parts. -
Page 19: Change Seam Length
4.2.4 Enable/disable seams Seams are assigned to every sewing program. All enabled seams are sewed sequentially. Enabled seams are displayed inverted (white on black). If a seams shall be skipped, it must be disabled. How to enable/disable a seam: 1. Move the cursor on the desired seam using the arrow keys. 2. -
Page 20: Required Cleanings
Required cleanings To achieve the value and function of the machine, we recommend to keep it always clean and free of spare materials and waste. Blow off threats and cloth rests daily from the machine using the air pistol.Below the air pistol you see a supply bottle for the oil needed in the sewing head. - Page 21 Part 2 Mechanics manual Hint This part of the operating instructions contains all information required to put the machine into operation and to do programming, troubleshooting and maintenance. It adresses to trained technical personnel, which is able to overview their tasks and recognize possible danger at an early moment. The operating instructions given in part 1 of this manual are to be considered as part of this mechanics manual.
-
Page 22: Delivery, Transportation, Storage
Delivery, transportation, storage Delivery Hint Check right after receiving the machine, whether all parts according to the parts list are complete and without damage. Later claims can’t be accepted. If you see damage to the transportation packing of the machine, which indicates a possible damage to the delivered parts, don’t hesitate to claim this to the transportation company. -
Page 23: Installation
Installation Attention Installation and putting into operation may only be carried out by mechanically and electrically qualified staff. These people must read and understand the complete operating manual before starting. Technical data Dimensions 1.600 x 750 x 1.300mm (LxWxH) Table height 830 mm Weight 220 kg... -
Page 24: Connection Of Air Supply
2.2.2 Connection of air supply 1. Connect the air pipe (A) to your air system. 2. Open the air supply of your air system. 3. Level the air pressure to 6 bar using the control (B); the air pressure can be read at the scale (C). -
Page 25: First Putting Into Operation
Attention The machine will be destroyed by connecting to a wrong mains voltage! Check, whether the requirements from chapter ‘Technical data’ meet the local conditions. 1. Use the power cord located at the backside of the machine. 2. Plug it into a socket. 3. -
Page 26: Programming Instructions
Programming instructions Create new sewing programs The following steps are required to create a new sewing program: 1. Select memory location (Mxx). 2. Add or copy seams. 3. Adjust the seams. 3.1.1 Select a M-memory location Due to customer-specific configuration, several M-memory locations are occupied by sewing programs. -
Page 27: Name Seams
3.1.5 Name seams To be able to distinguish seams, it is possible to define seam names. Follow this procedure: 1. Press the P-key (opens the menu levels). 2. Press the key F5 (INIT-Parameter). 3. Press the key F1 (enter seam name). 4. - Page 28 Vacuum keeps the parts in the insertion station, until the main clamp is closed Vylene automatic supply with vylene Stamp (option) fixes the parts in the insertion station (3rd hand) Piping blowing piping is blown to the folder, to prevent a snapping during insertion; should be enabled sewing thin parts Folder up after seam end increase of the production speed;...
-
Page 29: Seam Parameters
Photo cell right necessary during sewing of right flap Positioning point front calculation point for the seam start during sewing without flap Positioning point middle calculation point for the seam start during sewing without flap Positioning point rear calculation point for the seam start during sewing without flap Zipper scissor (option) during sewing an endless zipper, this function gives a stop- command to the machine to allow the cutting of the zipper... - Page 30 Distance of seam end revs [5 mm] (0 - 99 mm) distance with the revs of parameter 5 Stitch length seam start [1,5 mm] (0,5 - 3 mm) stitch length at seam start for tack or stitch condensation Stitch length in the seam [2,4 mm] (0,5 - 3,5 mm) Stitch length seam end [1,5 mm] (0,5 - 3,0 mm) freely selectable, effects on tack and stitch condensation at seam end Distance stitch length seam start [10 mm] (0,5 - 99 mm)
-
Page 31: Seam Parameter 30: Flap Clamp Mode
Vacuum mode (option) vacuum disabled vacuum on with foot pedal vacuum (with display ‘enable vacuum’ if not enabled with foot pedal) vacuum on automatically if main clamp at insertion position vacuum on with foot pedal advance Main clamp mode main clamp left/right down and tight main clamp left down and tigh main clamp right down and tight main clamp both weak, before insertion both tight... - Page 32 Left flap clamp switched on, right switched off: Insertion position with foot pedal pressure like 00 Insertion position automatic with folding slide with foot pedal pressure like 02 Insertion position automatic with folding slide with foot pedal pressure like 04 like 04 like 04 Left flap clamp switched off, right switched on:...
-
Page 33: Working Without Automatic Clamp Push-Back
Both flap clamps switched on: Insertion position with foot pedal pressure with 2 foot pedal pressure Insertion position with foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure like 02 like 00 like 01 Insertion position with foot pedal pressure like 06 3.3.2... -
Page 34: Seam Images
Seam parameter 25 = 01 cm When defining SP 23 (duration final roller) = 00 and NSP 23 = 00 sec., the final roller won’t get active; the main clamp remains closed and drives without clamp pressure to the insertion position. Seam parameter 25 = 20 cm Pic up parts with the main clamp until 20 cm before the insertion position. -
Page 35: Basic Parameters
Basic parameters The basic parameters contain the general settings of the machine. Changes effect all programmed seams. Attention As a factory setting, the basic parameters are optimized. Improper changes may cause faults in the machine process, which may lead to a reduction of quality and damages to the machine. - Page 36 ‘Thread clamp open’ at seam start (Beisler sewing head) after the first two stitches the upper threads should be released from the thread clamp; after the time defined here, the thread clamp opens ‘Thread clamp open’...
- Page 37 Thread cutter position [45] (01 - 59) start correction threat cutter impulse; the smaller the number, the earlier the bobbin threat cutter is started Threat cutter duration [0,1 Sek.] duration of bobbin threat cutter should be minimized, otherwise the main clamp is already driving Piping turn delay [00 mm] 37: after the mitre cutting, the main clamp drives the distance set here in mm.
-
Page 38: Troubleshooting Hints
Troubleshooting hints The following tables show possible error messages and the recommended reactions of the operator. Error messages are imaged in the display of the operating device. Attention Please obey the recommended actions in case of errors. Otherwise you could damage the machine. In this case, producer’s warranty would be spoiled. - Page 39 Error 13: Error clamp difference between must and real removed the blocking partcheck clamp sledge for position position (impulses from incremental easy goingcheck engine piniontighten transport Gerber) of the clamp sledge is too belt big; clamp sledge blocked Error 14: Insertion / back insertion point is selected;...
- Page 40 Error 28: No impulses no impulses from sewing engine check sewing engine and synchronizationcheck from sewing engine after sewing start (engine doesn’t connection 9020013 > sewing engineread two work) upper diodes at 9020013: left lights shortly if needle in top position; right shows synchronizator impulses (512 impulses per turn);...
-
Page 41: Maintenance Of The Machine
Maintenance of the machine This machine works nearly free of maintenance. To achieve the maximum ability of the machine for a long term, some regular maintenance duties are required. Danger Before starting maintenance and repair duties, the following power down procedures are to be executed. -
Page 42: Use Of The Memory Card
Use of the Memory Card The Memory Card allows to save created seams and/or seam orders on a removable data cartridge or load them back into the machine. Hint We strongly recommend to save own seams or seam orders on the Memory Card, since otherwise they might get lost in case of an defective EPROM or possbile other faults. -
Page 43: Loading Data From The Eproms
You can use one of serveral possibilities to load data from the Memory Card. Press the key to load the active seam (which is currently displayed in the operating device) from the Memory Card; to load all seam orders; to load all variables. If you want to load all your data from the Memory Card, you should press the F5-key. - Page 44 5.5.1.1 Available inputs Inputs pocket welting machine 100-58 Standard equipment Input S-No Description Type Connected Remarks Clamp at front Initiator Opener X24 Pin 02 Folder down Initiator Closer X24 Pin 05 Center knife up Initiator Closer X24 Pin 06 Clamp back Initiator Opener X24 Pin 03...
- Page 45 5.5.1.2 Available outputs Standard equipment Description Valve No. Cylinder Occupation State Bobbin threat cutter X25 Pin 01 Center knife motion X26 Pin 26 Mitre knife up 04/04.1 X25 Pin 16 Tension release X25 Pin 02 Folder upwards no airpressure X25 Pin 07 Folder downwards no air pressure X25 Pin 08...
-
Page 46: Diagnostics
5.5.2.1 Service Test ATTENTION These tests may only be executed by service technicians of the company Beisler. The complete loss of all data can easily occur due to false operations. 5.5.2.2 Sewing motor 1. Press the P-key. - Page 47 Select clamp motor ATTENTION This function may only be executed by service technicians of the company Beisler or authorized and especially trained staff. Clamp motor long-term test Hint The main clamp must be driven into starting position (clamp on initiator 17) before this function can be executed.
-
Page 48: Service Code
Select mitre knife motor ATTENTION This function may only be executed by service technicians of the company Beisler or authorized and especially trained staff. Mitre knife motor long-term test Before execution, the movable mitre knife must be moved into starting position (on intitiator 20). -
Page 49: Preset Sewing Programs
This code is required for the execution of most of the diagnostic functions. It can be ordered in written form giving the machine number from the service department of the company Beisler. Preset sewing programs The following shows the factory-set structure of the seams in the memory buffer: Seam-No. -
Page 50: Diagram Of The Menu Structure
Diagram of the menu structure 2-30... - Page 51 Part 3 Technical manual Hint This Technical manual contains information for the further maintenance, adjustment and troubleshooting. It adresses axclusively to trained and experienced technical staff, which is able to assess the tasks and recognize possible danger at an early moment. The prior parts of this documentation ‘1 Operating instructions’...
- Page 52 Shear angle of the center knife ................3-19 3.6.7 Lateral adjustment ....................3-19 3.6.8 Needle protection ....................3-19 Adjustments of the bobbin threat catcher (Beisler sewing head) ......3-20 3.7.1 Catcher adjustment ....................3-20 3.7.2 Time of bobbin threat cutting ................3-20 3.7.3...
-
Page 53: Reason For This Manual
With this manual, especially qualified and authorized persons shall be enabled to execute further adjustment and maintenance duties at the Pocket- Piping Automaton 100-58 manufactured by Beisler. Even these persons will first have to read and understand the complete documentation and obtain all rules and regulations. -
Page 54: Preparing Measures
Preparing measures In this manual, you will find hints at any measure, where the machine must be powered off or the pneumatic pressure must be released: <power off> machine must be cut off the power supply <release pressure> pneumatic pressure must be released from the machine To be able to work under maximized safety, the preparing measures should be obeyed at any time. -
Page 55: Clamp Adjustment
1 Clamp adjustment The following assemblies must be distinguished in the clamp area: Clamp motor Clamp carriage Clamp drive belt Clamp arms Main clamp 1.1 Clamp drive belt The clamp must stand in home position (like shown in the upper picture). The drive belt (1) must have enough tension that it gives about 15 mm when loaded with 1 kg (in the middle bet- ween both belt disks). -
Page 56: Adjust Axial Free Play Of The Clamp Arms
1.2 Adjust axial free play of the clamp arms <power off> <release pressure> The clamp arms (1) must be adjusted without free play. Although they have to move easily. Check the correct adjustment from time to time. If requi- red, you can adjust the axial free play of the clamp arms with the screws (2). -
Page 57: Adjust Main Clamp Height
1.6 Adjust main clamp height The main clamp height in insertion position must be 30 To adjust this, loosen the nuts (1) at both clamp pressu- re cylinders and turn the piston pole (2) until the must height is present. 1.7 Adjust main clamp pressure The clamp pressure must be 3.5 bar. -
Page 58: Clamp Quick Adjustment Jacket/Trouser (Option)
1.9 Clamp quick adjustment double/ single piping (option) An initiator is mounted at the insertion station, which re- cognizes the folder for double or single piping. The main clamps will be driven into the correct position dependant on the inserted folder. These positions are adjustable. Mount the folder for the double piping and move both inner setting rings (1) in a way that there is a distance of 1.5 mm between sole edge and main clamp edge (see... -
Page 59: Lateral Clamp Adjustment Without Quick Adjustments
1.11 Lateral clamp adjustment without quick adjustments Mount the folder for the double piping. Adjust the inner setting rings (2) (3) in a way that there is a distance of 1.5 mm between main clamp and sole. Mount the folder for single piping. Move clamp and set- ting rings (3) (4) to the outside until there is a distance of 1.5 mm between folder and sole. -
Page 60: Adjust Folding Slide
1.14 Adjust parallelity of folding slide <power off> In driven in state, the folding slide must be parallel to and 0.5 mm away from the edge of the main clamp. This can be adjusted with the fixing screws of the fol- ding slide cylinder (1). -
Page 61: Opening Path Of The Flap Clamp
1.17 Opening path of the flap clamp The opening path of the flap clamps (4) must be adju- sted in a way that the flap clamp presses with its com- plete length onto the main clamp, when the flap clamp cylinder is driven out. -
Page 62: Adjust Clamp Path
1.20 Adjust clamp path 1.20.1Adjust front stop <release pressure> Drive the clamp carriage (1) into insertion position intil initiator 1 (2) switched dark. The distance (A) between the beam and the clamp carriage must be 19 mm. To adjust the distance, loosen the fixing screws of the initiator 1 (2) and move him in the desired direction. -
Page 63: Adjustments At The Insertion Station
2 Adjustments at the insertion station 2.1 Folder height Select output 24/25 in the machine control. The distance (A) between sliding plate and folder sole must be adjusted to the used sewing material. The ba- sic setting is 2 mm. If the folder is set too deep, the material will be blocked. -
Page 64: Adjust Piping Width
2.5 Adjust piping width <power off> <release pressure> To adjust the piping width, loosen both fixing screws (4) at the clamp block. Tilt the clamp block with the help of the setting screw (3) a very little to the left or right. Tighten the fixing screws again. -
Page 65: Height Stop Of The Guiding Plate
2.8 Height stop of the guiding plate There may be a distance (A) of max. 0.5 mm between upper side of the sole (2) and lower side of the guiding plate (3). Only when sewing very thick material, distance (A) must be enlarged. To change the height, loosen the fixing screws of the two screws (1) and turn them in or out. -
Page 66: Size Of The Light Cross
2.10.3Size of the light cross Loosen the fixing screw (1) and push the marking lamp vertically to adjust the size of the light cross. 2.10.4Focussing sharply Turn the setting ring (2) to focus the light cross sharply. 2.10.5Demount and mount marking lamps Unplug both plugs from the top side of the marking lamp. -
Page 67: Adjustments At The Sewing Head
3 Adjustments at the sewing head 3.1 Height adjustment The ground plate of the sewing head must be levelled with the upper edge of the working table. To adjust height and horizontal level loosen the nuts (1) and adjust them by turning in or out. Tighten the counter nuts again. -
Page 68: Top Threat Cutter (Beisler Sewing Head)
3.4 Top threat cutter (Beisler sewing head) The toip threats will be caught by the top threat catcher after the sewing during the clamp drives to the mitre cutting. The threats will first be clamped on the top side of the catcher and then cut on the backside. -
Page 69: Height Of Center Knife
3.6.5 Height of center knife The front edge of the center knife (1) must stand (in switched on state and deepest position) 1 mm deeper than the top side of the stitch plate. To adjust it, loosen both fixing screws (2) and move the center knife. -
Page 70: Adjustments Of The Bobbin Threat Catcher (Beisler Sewing Head)
3.7 Adjustments of the bobbin threat catcher (Beisler sewing head) 3.7.1 Catcher adjustment <power off> <release pressure> Turn the belt disk manually until the spool capsule lever stands as far as possible back into arrow direction. Fix the movable knife (4) temporarily with the screw (3) and press manually onto the top side of the knife (4) to move it. -
Page 71: Clean Tactual Head Of The Bobbin Detector (Option)
3.9 Clean tactual head of the bobbin detector (option) There is a blowing system at the bobbin detector which blows the tactual head free of dirt. Clean the tactual head (1) with a clean and lint-free cloth from time to time. 3.10 Adjust piping detection 3.10.1Lateral adjustment The photocell (1) is equipped with a red light point (4 –... -
Page 72: Swing Up Sewing Head
3.11 Swing up sewing head The sewing head can be swung up. First you will have to demount several parts: spooler, position actuator, belt protector; push sliding plate to the left. Loosen screw (1) and swing the sewing head upwards. Use the support (2). -
Page 73: Adjustments At The Mitre Knifes
4 Adjustments at the mitre knifes 4.1 Basic adjustment locked mitre knife (seam end) Between the mitre knife for the seam end and the basic holder a distance (A) of 21 mm must be adjusted. Loosen both screws (6 in this and in the picture at sec- tion 4.2) and move the mitre knife axially. -
Page 74: Pre-Stabber
4.5 Pre-stabber The pre-stabber (3) at the mitre knifes is used as a pro- tection. It prevents the piping and the flap to be dama- ges during cutting. 4.6 Lateral adjustment To achieve an exact mitre knife cutting, the knifes must be adjusted also laterally. -
Page 75: Adjustment Of Machine Options
5 Adjustment of machine options 5.1 Automatic push-back blocking The light beam of the photo cell (5) of the automatic push-back blocking must hit the center of the reflecting foil (1). This must be 70 mm away from the outer edge of the table. -
Page 76: Mitre Knife Slant Position
5.3 Mitre knife slant position 5.3.1 Distance between basic bodies <power off> <release pressure> The distance (A) between the basic bodies of the mitre knifes must be 3 mm in home position (both knifes com- pletely right). To set the distance you will have to move the initiator and adjust the mechanical stop. -
Page 77: Arrangement Of The Mitre Knife During Flap Pocket Production
The photo shows the correct Arrangement of the mitre knife during flap pocket production. 5.4 Split needle (Beisler sewing head) 5.4.1 Distance to cylinder of the top threat catcher There must be a distance on at least 0.5 mm between the pushing block of the split needle (1) and the cylinder of the top threat catcher. -
Page 78: Demount Vylene Plate
5.5.2 Demount vylene plate <power off> <release pressure> Pull out the vylene strip (3) from the supply slot. Loosen the fixing screw (2) of the roll (3) and take this out by pulling to the left. Loosen the three fixing screws (4) of the vylene plate. Assure that the vylene plate cannot tilt away.
Need help?
Do you have a question about the 100 and is the answer not in the manual?
Questions and answers
Hello dear friend I have a men's jacket pocket sewing machine whose control system is Bisler model 100-44. I need the user manual. I would be grateful if you could guide me. By the way, the machine model is Pfaff 3582.