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Beisler 1225-6 Operating Instructions Manual

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1225-6
Operating Instructions

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  • Page 1 1225-6 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2021...

  • Page 3: Table Of Contents

    Menu structure of seam and setting programs ........39 5.2.2 Calling up seam programs ..............40 5.2.3 Calling up the parameter menu ............40 5.2.4 Manual stacking .................. 40 Seam programs................... 41 Setting the parameters ................ 43 Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 4 Assembling the throw-over stacker ............. 76 Aligning the sewing material surfaces ..........78 Electrical connection ................79 Pneumatic connection ................. 80 7.9.1 Assembling the compressed air maintenance unit ......80 7.9.2 Setting the operating pressure ............81 Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 5 Performing a test run ................82 Decommissioning ................83 Disposal ..................... 85 Troubleshooting ................87 10.1 Customer Service ................87 10.2 Messages of the software ..............87 10.3 Errors in sewing process ..............89 Technical data ................... 91 Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 6 Table of Contents Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 7: About These Instructions

    Specifically, the chapter Setup ( p. 71) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points.  Result of performing an operation Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with ap- plicable European and national regulations. The proper use of the built-in components is described in the corresponding manufac- turer's instructions. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 10: Liability

    Leave machines, equipment and packaging material in the con- dition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 11: Safety

    The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 12 Safety equipment should not be removed or deactivated. If it is equipment essential to remove or deactivate safety equipment for a repair operation, it must be assembled and put back into operation immediately afterward. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 13: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 16 Safety Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 17: Machine Description

    (1) - Reel stand (6) - Control (2) - Swivel device (7) - Compressed air maintenance unit (3) - Machine head (8) - Fusing station (4) - Stacker (9) - Control panel (5) - Extraction system Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 18: Proper Use

    DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 19: Declaration Of Conformity

    Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 20 Machine description Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 21: Operation

    Complete the following steps in preparation of sewing before starting to work: • Inserting/changing the needle • Threading the needle thread • Inserting and winding on the hook thread • Setting the thread tension • Inserting the fusing tape Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 22: Switching On And Off The Machine

     The machine switches on. The control loads the machine program. The basic display appears in the display of the control panel. Turn the main switch (1) to the O position.  The machine switches off. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 23: Switching On Quick-Stop

    (1) - Quick-stop switch To switch on Quick-stop: Press the Quick-stop switch (1).  All working steps on the machine are immediately stopped. Turn the main switch to the O position.  The machine switches off. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 24: Resuming Operation After A Quick-Stop

    Set the main switch to position I.  The machine switches on. Unlock the Quick-stop switch (1).  The control loads the machine program. The basic display appears in the display of the control panel. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 25: Operating The Machine Head

    The edge guide (2) is assembled to the fabric sliding plate. Removing the fabric sliding plate To remove the fabric sliding plate: Carefully pull the edge guide (2) up and off the magnets (3). Swivel the fabric sliding plate (1) aside. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 26: Setting The Differential Feed

    To set the permanent differential: Adjust the lever (1). • Greater fullness: Move the lever (1) further into the plus range • Less to no fullness: Move the lever (1) further into the minus range Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 27: Operating The Fusing Station

    Operating the fusing station 4.8.1 Inserting the fusing tape Fig. 7: Inserting the fusing tape (1) ① ④ ② ③ (1) - Flap (3) - Handle (2) - Guide (4) - Tape Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 28 Separate the fusing tape (4) from the backing material (7). Guide the fusing tape (4) under the flap (1) and draw it under the clamp (5). Guide the backing material (7) downwards behind the trans- port roller (6). Close the flap (1). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 29: Switching On The Fusing Station

    Press the toggle switch (2) to the I position.  The toggle switch is lit. Information The lower value (green numbers) indicates the preset heating value. The upper value (red numbers) indicates the current heating value. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 30: Fusing Of Knee Lining And Front Trousers

    (8) - Trousers part Information To avoid a displacement of the knee lining during the sewing process, a bonding point has to be set with the fusing station, fusing the lining at the correct position. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 31 After the preset fusing time the upper stamp (7) and the clamp (1) are lifted automatically, and the lower stamp is lowered. Knee lining (2) and trousers part (8) are now fused and can be fed for overlocking. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 32: Setting The Fusing Tape Feed

    (1) - Lever To set the fusing tape feed: Select the desired hole on the lever (1): • more fusing tape: select a higher hole • less fusing tape: select a lower hole Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 33: Cleaning The Stamp

    (2) - lower stamp To clean the stamp: Actuate the toggle switch (1).  The lower stamp (2) moves up. Clean the stamp. Actuate the toggle switch (1).  The lower stamp (2) moves down. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 34: Setting The Edge Guide

    Pull the adjusting wheel (4) in the direction of the arrow. Turn the adjusting wheel (4) to one of the 4 lock-in positions. • Position 1: minimum height • Position 4: maximum height Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 35 To set the pressure of the draw roll: Turn the adjusting wheel (2). • Increase the pressure of the draw roll (1): turn clockwise • Decrease the pressure of the draw roll (1): turn counterclockwise Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 36: Throw-Over Stacker

    (2) - Button F2 The finished workpieces are stacked on the throw-over stacker. Stacking the sewing material manually To stack the sewing material manually: Press the F2 button (2).  A stacking process is carried out. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 37: Setting The Air Nozzles In The Tabletop

    To set the air nozzles in the tabletop: Turn the adjusting wheel (2). • Increased intensity of the air blast: turn clockwise • Reduced intensity of the air blast: turn counterclockwise Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 38: Sewing

    (1). The sewing process starts automatically. Slide the sewing material (4) under the light barrier (1).  The sewing process starts. When the sewing process ends, the stamps (3) are lowered, and the sewing material (4) is stacked. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 39: Programming

    (5) - Input buttons (3) - Quick-stop switch Button Function Seam program 1 to seam program 20 Stack manually Save menu/data selection Function bottom feed Set function auxiliary roller Set function holding stamp Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 40 Programming Button Function Set machine parameters Set function swivel device Sewing stop in the seam Input/output test Program sequence (S) Create programs (Prg) Set global parameters Enter Select parameters/scroll Change parameter values Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 41: User Interface

    Taste 7: Nähstopp in der Naht Button 8: Input/Output Test Taste 8: Input-/Output-Test Button 9: Creating programs/Create sequences Taste 9: Programme erstellen/Sequenzen erstellen Button 0: Set global parameters Taste 0: Globale Parameter einstellen Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 42: Calling Up Seam Programs

    Press one of the buttons  The display changes over to the corresponding function. 5.2.4 Manual stacking To stack manually: Select the seam program. Press the button.  The throw-over stacker completes a stacking movement. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 43: Seam Programs

    1 = hem 2 = waistband 3 = fly seam or seat seam 4 = crotch seam 5 = side seam 6 = crotch seam from the hem 7 = side seam from the hem Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 44 • Manual start Side seam with prefabricated pocket from the hem • Automatic start up to the pocket • Finish seam manually Crotch seam and side seam alternately Crotch seam and side seam alternately Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 45: Setting The Parameters

    Press the button.  The setting is saved. Press the button.  The display returns to the selection menu. Press the button.  The display returns to the seam program. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 46: Seam-Specific Parameters

    17: Switch the throw-over stacker on/off 47: Time of the stacker movement 0 - 2000 57: Duration for which the holding 0 - 2000 stamp will remain lowered Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 47: Setting Machine Parameters

    0 - 00 the blade will extend 63: Number of stitches specifying 0 - 00 for how long the blade will remain retracted 64: Switch the swiveling of the stacker on/off 69: Light barrier start Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 48: Changing Seam Paths

    87: Switch the speed reduction in seam path 3 on/off 88: Speed reduction in seam path 3 0 - 7000 89: Switch stop in seam on/off 90: Switch the sewing foot lift in the seam on/off Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 49: Changing Global Parameters

    65: Thread tension lift at seam beginning 66: Fusing time 67: Time of the swiveling move- ment towards the stacker 68: Time when the swivel device swivels back 80: Reset daily piece counter Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 50: Input/Output Test

    Switch Program stop Lining clamp Fusing stamp To test the input elements: Press the button. Press the button. Activate the corresponding input. Example: Cover the light barrier. Press the button.  The program is quit. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 51: Output Test

    Fusing stamp up/down Warp separator on/off Table blowing on/off Dirt suction on/off To test the output elements: Press the button. Press the button. Press the button. Use the buttons to select the desired output element. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 52: Creating Seam Programs

    (Prg = programs). Briefly press the button 2x. Use one of the buttons select a seam. Press the button.  The selected seam is stored. Use one of the buttons select another seam. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 53: Changing A Seam Program Or Sequence

    Press the button. Press the button (S 0 sequence). Use the buttons to select an available location. Use one of the buttons select a seam number. Use the buttons to select another available location. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 54: Deleting A Seam Program

    Press the button. Press the button.  The display shows DELETE?. Press the button.  The seam program has been deleted. Press the button.  The display returns to the selection menu. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 55: Usb Key

    The USB key (1) makes it possible to transfer program and parameter data to other machines. 5.11.1 Formatting the USB key To format the USB key Use your PC to format the USB key with the FAT 16 file system. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 56: Initializing The Usb Key

    Switch on the main switch.  The display shows the message USB. DEV. DETECT:. Press and hold the button until the display shows the message SERVICE - CODE. Enter code 3112. Press the button. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 57: Usb Functions

    You can rename the files as needed on your PC. As a general rule, the control can only read data that is stored on the main level of the USB key. Data stored in subdirectories cannot be processed. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 58: Writing Data To The Usb Key

     The name of the first file stored on the USB key appears. Select the desired file using the buttons Press the button.  The message READ DATA YES = E appears. Press the button.  The data is loaded from the USB key. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 59: Comparing Data Stored On The Usb Key With The Data Of The Control

    • DATA OK: The data stored on the USB key is identical to the data of the control • DATA DIFFERENT: The data stored on the USB key is not identical to the data of the control Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 60: Deleting Data From The Usb Key

    Enter parameter 523. Press the button.  The cursor flashes. Press the button.  The name of the first file stored on the USB key appears. Select the desired parameter file using the buttons Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 61 YES = E appears. 13. Press the button.  The data is read from the USB key. 14. Switch off and on the machine again.  The new software version has been loaded. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 62 Programming Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 63: Maintenance

    Work to be carried out Operating hours  Remove lint and thread remnants  Empty the suction container  Check the water level  Top off the oil reservoir  Check the pneumatic system Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 64: Cleaning

    Lint and thread remnants can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 65: Lubricating

    If oil has come into contact with your skin, wash the affected areas thoroughly. NOTICE Property damage from incorrect oil! Incorrect oil types can result in damage to the machine. Only use oil that complies with the data in the instructions. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 66 • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers. Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 67 ① (1) - Inspection glass To check the lubrication of the machine head: Check the oil level in the inspection window (1). If necessary, top off the oil ( Operating Instructions Machine head). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 68: Servicing The Pneumatic System

    Check the operating pressure on a daily basis. Fig. 25: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: Pull the pressure controller (1) up. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 69: Draining The Water Condensation

    Check the water level in the water separator (2) on a daily basis. Fig. 26: Draining the water condensation ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 70: Cleaning The Filter Element

    Solvent-based cleaners damage the filter. Use only solvent-free substances for washing out the filter tray. Fig. 27: Cleaning the filter element ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 71: Parts List

    Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 72 Maintenance Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 73: Setup

    Removing the transport locks Remove all transport locks before setting up the machine: • Protective foils • Lashing straps at reel stand and stand • Lashing strap at throw-over stacker Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 74: Setting The Working Height

    Adjust the working height to the body height of the person who will operate the machine. The working height is adjustable between 850 and 1200 mm (clearance between the floor and upper edge of the tabletop). Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 75 Loosen the screws (1) on the stand bars. Set the tabletop to the desired height. Important Pull out or push in the tabletop evenly at both sides to prevent it from jamming. Tighten the screws (1). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 76: Assembling The Reel Stand

    ① ② ③ (1) - Reel stand tube (3) - Bracket (2) - Screws To assemble the reel stand: Insert the real stand tube (1) into the bracket (3). Tighten the screws (2). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 77: Assembling The Control Panel

    (2) - Screws To assemble the control panel: Loosen the screws (2). Pull up the supporting tube (1) along with the control panel (3) as far as it will go. Tighten the screws (2). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 78: Assembling The Throw-Over Stacker

    To assemble the throw-over stacker: Move the throw-over stacker with bracket (2) up to the machine. Tighten the bracket (2) to the machine using the screws (1). Do not yet tighten the screws (1) all the way. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 79 Align the throw-over stacker such that the smoother (7) is parallel to the edge of the tabletop (6). Tighten the screws (1). Tighten the grounding wire (4) at the throw-over stacker. Slip the compressed air lines (3) and (5) onto the junction. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 80: Aligning The Sewing Material Surfaces

    ② (1) - Screws (2) - Sewing material surfaces To align the sewing material surfaces: Loosen the screws (1). Set the sewing material surfaces (2) to the desired height. Tighten the screws (1). Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 81: Electrical Connection

    Only qualified specialists may perform work on electrical equipment. Important The voltage on the type plate of the sewing motor must correspond to the mains voltage. Establishing the electrical connection To establish the electrical connection: Connect the mains plug. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 82: Pneumatic Connection

    The supply pressure must lie between 8 and 10 bar. 7.9.1 Assembling the compressed air maintenance unit To assemble the compressed air maintenance unit: Connect the connection hose to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 83: Setting The Operating Pressure

    The operating pressure cannot deviate by more than ± 0.5 bar. Check the operating pressure on a daily basis. Fig. 34: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 84: Performing A Test Run

    • Reduce pressure = turn counterclockwise Push the pressure controller (1) down. 7.10 Performing a test run When setup is complete, perform a test run to check the function- ality of the machine. Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 85: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 86 Decommissioning Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 87: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 88 Disposal Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 89: Troubleshooting

    You should delete the last existing seam in the program currently used Info B1 Switch on the control in boot mode and press the F2 button Info B2 programmed segment number Info B3 Flash programming failed Info B4 Flash programming OK Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 90 Info U5 too many system variables Info U6 User program does not fit in memory Info U7 wrong or non-defined button on control panel Info U8 unknown device address Info U9 fatal exception error Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 91: Errors In Sewing Process

    Thread-guiding parts, such Check threading path as thread tube, thread guide or thread take-up disk, are sharp-edged Throat plate, hook or Have parts reworked by spread have been qualified specialists damaged by the needle Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 92 Needle thread and hook Check threading path thread have not been threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness material or the thread Operating Instructions 1225-6 - 01.0 - 01/2021...

  • Page 93: Technical Data

    Seam clearance [mm] 6 mm, 5 mm, 4 mm Mains voltage 1x230 V Mains frequency [Hz] 50/60 Operating pressure [bar] Length [mm] 1500 Width [mm] Height [mm] 1400 Weight [kg] Power input [kVA] Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 94 Technical data Operating Instructions 1225-6 - 01.0 - 01/2021...
  • Page 96 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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