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Pfeiffer Vacuum Manuals
Water Pump
ACP 28 Series
Operating instructions manual
Pfeiffer Vacuum ACP 28 Series Operating Instructions Manual
Multi-stage roots pump, air cooled
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 About this Manual
Validity
Products Concerned
Applicable Documents
Conventions
Pictographs
Target Group
Instructions in the Text
Labels
Fig. 1: Safety Label Locations
2 Safety
General Safety Instructions
Safety Instructions
Precautions
Intended Use
Foreseeable Misuse
3 Transportation and Storage
Receipt of the Product
Handling
Storage
4 Product Description
Product Identification
Scope of Delivery
Differences between Pump Versions
Human/Machine Interface
Fig. 2: ACP 28 - 40 - CV Version with Single-Phase Frequency Converter
Fig. 3: ACP 28 - 40 - Versions SD - SH - G - CP - LG with Single-Phase Frequency Converter
5 Installation
Connecting to the Pumping Line
Connection on the Pump Inlet Side
Connection on the Pump Exhaust Side
Connecting CP Version Pumps
Connecting the Purge Circuit
Check that the Installation Is Leaktight
Electrical Connection
Customer Electrical Installation Protection
Mains Connection
Remote Connector Wiring
Digital Input Wiring
Setting of the Rotation Speed
Digital Output Wiring
Fig. 4: Remote Control Connector Wiring
Wiring the RS-485 Serial Link
Connections
Setting
Fig. 5: Male 15-Pin RS-485 Connector
Command List
6 Operation
Preliminary Precautions for Use
Matrix Gas/Applications
Different Control Modes
Local Mode Operation
Fig. 6: Cover Plug with Strap for Operation in Local Mode
Remote Control Mode Operation
Operation in RS-485 Link Mode
Operation Monitoring
Gas Ballast Operation
Purge Operation
Gas Ballast and Purge Operation on CV Version
7 Maintenance
Maintenance Safety Instructions
Maintenance Frequency
On-Site Maintenance
Exchange Procedure for Replacement Products
Disconnecting the Pump from the Installation
Preparing the Pump for Shipping
8 Decommissioning
Shutting down for Longer Periods
Recommissioning
Disposal
9 Malfunctions
Trouble at Pump Start-Up
The Pump Runs Incorrectly
10 Service Solutions from Pfeiffer Vacuum
11 Accessories
12 Technical Data and Dimensions
General
Technical Characteristics
1Environmental Conditions
2Nitrogen Characteristics
3Electrical Characteristics
Dimensions
Fig. 7: Dimensions ACP 28 - 40 Versions SD - SH - LG - G
Fig. 8: Dimensions ACP 28 - 40 Versions CV
Fig. 9: Dimensions ACP 28 - 40 Versions CP
Weight Distribution and Center of Gravity
Fig. 10: Wheel Kit Dimensions
Fig. 11: Fastening Kit Dimensions
Load on Foot with Fastening Kit
ETL Mark
Declaration of Conformity
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OPERATING INSTRUCTIONS
EN
Translation of the Original
ACP 28 - 40
Multi-stage Roots pump, air cooled
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Summarization of Contents
Operating Instructions
ACP 28 - 40 Pump Manual
Official operating instructions for the Pfeiffer Vacuum ACP 28 - 40 air-cooled, multi-stage Roots pump.
1 About this manual
1.1 Validity and Documents
Defines product applicability, applicable documents, and conventions like pictographs for user understanding.
1.2 Target Group and Instruction Format
Explains the intended audience and how instructions are structured in the manual.
1.3 Label Explanations
Details the various labels found on the product and their specific meanings for user information.
2 Safety
2.1 General Safety Instructions
Covers risk levels (DANGER, WARNING, CAUTION, NOTICE) and general safety guidelines for product use.
2.2 Specific Safety Warnings
Details warnings for crushing, electric shock, hot surfaces, and moving parts encountered during operation.
2.3 Precautions and Usage Guidelines
Outlines precautions, intended use, and foreseeable misuse of the vacuum pump for safe operation.
3 Transportation and Storage
3.1 Product Receipt and Handling
Guidelines for receiving the product, including inspection for damage, and safe handling procedures to prevent injury.
3.2 Storage Procedures
Provides guidance on storing new and used pumps, including requirements for prolonged storage.
4 Product Description
4.1 Product Identification and Versions
Details product identification, scope of delivery, and differences between various pump versions (SD, G, CV, CP, LG, SH).
4.2 Human/Machine Interface
Illustrates and labels the key components and connections on the pump's exterior for user interaction.
5 Installation
5.1 Initial Setup and Ventilation
Covers pump positioning, handling, and ventilation requirements for optimal operation.
5.2 Pumping Line Connections
Details connecting inlet/exhaust, CP versions, purge circuits, and safety precautions.
5.3 Electrical and Serial Link Configuration
Guides on leak testing, electrical connections, protection, mains, remote wiring, and RS-485 serial link setup.
6 Operation
6.1 Preliminary Precautions for Use
Highlights safety warnings for process gases, electric shock, and noise emissions, plus oil capacity and thermal safety.
6.2 Gas/Application Matrix
Provides guidance on selecting pump versions and actions based on gas types and applications.
6.3 Control Modes and Operation
Explains LOCAL, REMOTE, and SERIAL LINK control modes, including start/stop procedures and safety notes.
6.4 Gas Ballast and Purge Operations
Details gas ballast, purge operations, and combined gas ballast/purge procedures for CV versions.
7 Maintenance
7.1 Safety During Maintenance
Details critical safety warnings for maintenance, including risks from process gases, electrocution, and hot surfaces.
7.2 Maintenance Procedures
Covers maintenance frequency, on-site servicing, filter replacement, silencer draining, and exchange procedures.
8 Decommissioning
8.1 Long-Term Shutdown and Recommissioning
Provides procedures for shutting down the pump for extended periods and recommissioning it afterwards.
8.3 Disposal and Environmental Protection
Outlines guidelines for product disposal in compliance with EU directives and environmental protection.
9 Malfunctions
9.1 Troubleshooting Pump Start-up Issues
Lists common start-up problems, their causes, and remedies for the pump.
9.2 Troubleshooting Operation Issues
Addresses intermittent running, noise, bad vacuum, vibration, and other operational problems with causes and remedies.
10 Service Solutions
10 Service Solutions from Pfeiffer Vacuum
Details Pfeiffer Vacuum's service offerings, including on-site support, replacement products, and repair options.
11 Accessories
11 Accessories
Lists available accessories for different pump versions, including inlet filters, silencers, kits, and gas ballast options.
12 Technical Data and Dimensions
12.1 General Principles
Outlines basic principles for technical data and standards used for Pfeiffer Vacuum dry compact multi-stage Roots pumps.
12.2 Technical Specifications
Details characteristics like flange sizes, performance, gas ballast, and environmental conditions.
12.3 Dimensions, Weight, and Load
Covers dimensions, weight distribution, center of gravity, and load on feet with fastening kits.
Intertek Authorization to Mark
Product and Model Details
Lists authorized product models, brand name, and certification details for electrical dry primary pumps.
Declaration of Conformity
EU Directives and Applied Standards
Declares product conformity with EU directives and lists harmonized standards applied, signed by authorized personnel.
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