Pfeiffer Vacuum ACP 28 Series Operating Instructions Manual

Pfeiffer Vacuum ACP 28 Series Operating Instructions Manual

Multi-stage roots pump, air cooled
Table of Contents

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OPERATING INSTRUCTIONS
EN
Translation of the Original
ACP 28 - 40
Multi-stage Roots pump, air cooled

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Table of Contents
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Summarization of Contents

Operating Instructions
ACP 28 - 40 Pump Manual
Official operating instructions for the Pfeiffer Vacuum ACP 28 - 40 air-cooled, multi-stage Roots pump.
1 About this manual
1.1 Validity and Documents
Defines product applicability, applicable documents, and conventions like pictographs for user understanding.
1.2 Target Group and Instruction Format
Explains the intended audience and how instructions are structured in the manual.
1.3 Label Explanations
Details the various labels found on the product and their specific meanings for user information.
2 Safety
2.1 General Safety Instructions
Covers risk levels (DANGER, WARNING, CAUTION, NOTICE) and general safety guidelines for product use.
2.2 Specific Safety Warnings
Details warnings for crushing, electric shock, hot surfaces, and moving parts encountered during operation.
2.3 Precautions and Usage Guidelines
Outlines precautions, intended use, and foreseeable misuse of the vacuum pump for safe operation.
3 Transportation and Storage
3.1 Product Receipt and Handling
Guidelines for receiving the product, including inspection for damage, and safe handling procedures to prevent injury.
3.2 Storage Procedures
Provides guidance on storing new and used pumps, including requirements for prolonged storage.
4 Product Description
4.1 Product Identification and Versions
Details product identification, scope of delivery, and differences between various pump versions (SD, G, CV, CP, LG, SH).
4.2 Human/Machine Interface
Illustrates and labels the key components and connections on the pump's exterior for user interaction.
5 Installation
5.1 Initial Setup and Ventilation
Covers pump positioning, handling, and ventilation requirements for optimal operation.
5.2 Pumping Line Connections
Details connecting inlet/exhaust, CP versions, purge circuits, and safety precautions.
5.3 Electrical and Serial Link Configuration
Guides on leak testing, electrical connections, protection, mains, remote wiring, and RS-485 serial link setup.
6 Operation
6.1 Preliminary Precautions for Use
Highlights safety warnings for process gases, electric shock, and noise emissions, plus oil capacity and thermal safety.
6.2 Gas/Application Matrix
Provides guidance on selecting pump versions and actions based on gas types and applications.
6.3 Control Modes and Operation
Explains LOCAL, REMOTE, and SERIAL LINK control modes, including start/stop procedures and safety notes.
6.4 Gas Ballast and Purge Operations
Details gas ballast, purge operations, and combined gas ballast/purge procedures for CV versions.
7 Maintenance
7.1 Safety During Maintenance
Details critical safety warnings for maintenance, including risks from process gases, electrocution, and hot surfaces.
7.2 Maintenance Procedures
Covers maintenance frequency, on-site servicing, filter replacement, silencer draining, and exchange procedures.
8 Decommissioning
8.1 Long-Term Shutdown and Recommissioning
Provides procedures for shutting down the pump for extended periods and recommissioning it afterwards.
8.3 Disposal and Environmental Protection
Outlines guidelines for product disposal in compliance with EU directives and environmental protection.
9 Malfunctions
9.1 Troubleshooting Pump Start-up Issues
Lists common start-up problems, their causes, and remedies for the pump.
9.2 Troubleshooting Operation Issues
Addresses intermittent running, noise, bad vacuum, vibration, and other operational problems with causes and remedies.
10 Service Solutions
10 Service Solutions from Pfeiffer Vacuum
Details Pfeiffer Vacuum's service offerings, including on-site support, replacement products, and repair options.
11 Accessories
11 Accessories
Lists available accessories for different pump versions, including inlet filters, silencers, kits, and gas ballast options.
12 Technical Data and Dimensions
12.1 General Principles
Outlines basic principles for technical data and standards used for Pfeiffer Vacuum dry compact multi-stage Roots pumps.
12.2 Technical Specifications
Details characteristics like flange sizes, performance, gas ballast, and environmental conditions.
12.3 Dimensions, Weight, and Load
Covers dimensions, weight distribution, center of gravity, and load on feet with fastening kits.
Intertek Authorization to Mark
Product and Model Details
Lists authorized product models, brand name, and certification details for electrical dry primary pumps.
Declaration of Conformity
EU Directives and Applied Standards
Declares product conformity with EU directives and lists harmonized standards applied, signed by authorized personnel.

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