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Binks MXL432 Service Manual

Binks MXL432 Service Manual

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Service Manual
MX432 & MXL432 Pump &
Models: MX432‡‡ & MXL432‡‡, ‡‡=PL (PTFE/Leather), PP (PTFE), PU (PTFE/UHMWPE), UC (U-Cups)
Patent 7,603,855.
Air consumption @ 20 cycles/min and 8 bar [116 psi] air
Maximum recommended continuous cycle rate (cycles/min): 20
A
C
B
Packages
SPECIFICATION - Bare Pump
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 256 bar [3712 psi]
Displacement per cycle: 24 cc [0.8 oz]
Output @ 60 cycles/min: 1.4 l/m [0.4 US gal/m]
Air inlet connection: 3/8" BSP(f)
Fluid inlet connection: MX-3/4" NPS(m), MXL-1/2" NPS(m)
Fluid outlet connection: M14x1.5(f)
Wetted parts materials of construction:
Ratio: 32:1
147 l/m [5.2 SCFM]
inlet pressure:
Sound level: 96.2 dB
Weight: 7.5 kg [16.5 lbs]
Stainless Steel, Tunsten Carbide, Hard
Chrome, PTFE, Polyethylene, Leather,
Ceramic.
EN

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Summarization of Contents

MX432 & MXL432 Bare Pump Specifications
General Bare Pump Specifications
Details key operational parameters like pressure, output, and air consumption for the bare pump.
EU Declaration of Conformity
Conformity Standards and Directives
Lists directives and harmonized standards the product complies with, ensuring safety and quality.
General Safety Information and Warnings
Warning, Caution, and Note Definitions
Explains the meaning of safety symbols (Warning, Caution, Note) and their importance for user safety.
Pump Operation and Cleaning Procedures
Installation Guide
Provides steps for correctly mounting and connecting the pump for operation.
Cleaning Procedure
Details the necessary steps to clean the pump after use or before initial operation.
Startup and Shutdown Procedures
Outlines the correct sequence for safely starting and stopping the pump system.
Bare Pump Parts and Maintenance Guide
Bare Pump Parts Identification
Lists all components of the bare pump with part numbers and quantities for different models.
Bare Pump Maintenance Symbols
Defines symbols used in maintenance diagrams for clarity and correct procedure execution.
MX432 & MXL432 Bare Pump Troubleshooting
Common Bare Pump Problems and Solutions
Addresses issues like pump not starting or erratic operation with corresponding causes and fixes.
AX85S Air Motor Technical Specifications
AX85S Air Motor Key Parameters
Details specifications such as air inlet pressure, cycle rate, and piston dimensions.
AX85S Air Motor Maintenance Overview
AX85S Air Motor Maintenance Symbols
Explains symbols used for maintenance procedures on the air motor.
AX85S Air Motor Maintenance Procedures
Provides step-by-step instructions for disassembling and reassembling the AX85S air motor.
AX85S Air Motor Component Breakdown
AX85S Air Motor Parts List
Comprehensive list of all parts for the AX85S air motor with reference numbers and quantities.
AX85S Air Motor Troubleshooting Guide
AX85S Air Motor Common Issues and Fixes
Guides users on resolving problems like air leaks or motor stoppage with potential causes and solutions.
FX4 & FXL4 Fluid Section Specifications
FX4 & FXL4 Fluid Section Key Data
Lists fluid pressure, displacement, output rate, and material construction for the fluid section.
FX4 & FXL4 Fluid Section: Chevron Seals Parts
Chevron Seals Parts Identification
Provides a detailed parts list for the FX4 & FXL4 fluid section using Chevron seals.
FX4 & FXL4 Fluid Section: U-Cup Seals Parts
U-Cup Seals Parts Identification
Lists all components for the FX4 & FXL4 fluid section equipped with U-cup seals.
FX4 & FXL4 Fluid Section Maintenance: Chevron Seals
Chevron Seals Maintenance and Orientation
Details maintenance steps and seal orientation for Chevron seal fluid sections.
FX4 & FXL4 Fluid Section Maintenance: U-Cup Seals
U-Cup Seals Maintenance and Orientation
Explains maintenance procedures and seal orientation for U-cup seal fluid sections.
FX4 & FXL4 Fluid Section Troubleshooting
Fluid Section Problems and Solutions
Addresses common fluid section issues like erratic running or no output with fixes.
Packing Material Recommendations
Guides on selecting appropriate packing materials based on application requirements.
Cart Mounted Pump Assembly Parts
Cart Mounted Pump Component List
Lists all parts required for assembling the MX432/MXL432 pump on a cart.
Wall Mounted Pump Assembly Parts
Wall Mounted Pump Component List
Details the parts needed to mount the MX432/MXL432 pump onto a wall.
Tripod Mounted Pump Assembly Parts
Tripod Mounted Pump Component List
Enlists all components for the MX432/MXL432 pump when configured for tripod mounting.
Pail Mounted Pump Assembly Parts
Pail Mounted Pump Component List
Provides a list of parts for assembling the MX432/MXL432 pump onto a pail.
Accessory Hoses, Fittings, and Tripod
Return Hose and Suction Hose Parts
Lists parts for 1/4" return hoses and 3/4" suction hoses, including fittings.
Tripod Mounting Components
Details the parts required for assembling the pump tripod stand.
Accessory Air Controls and Suction Tubes
Air Control Regulator Components
Lists parts for MXL air control regulators, including tubes and gauges.
Suction Tube and Hose Parts
Details components for 3/4" suction tubes and 1/2" suction hoses.
Accessory Filters and Valve Kits
High Pressure Filter Components
Lists parts for high-pressure filters, including seals, mesh, and nipples.
Dump Valve Kit Components
Details parts for dump valve kits, including hoses and fittings.
Accessory Air Controls and Hoppers
Air Control Regulator Parts
Lists components for single air control regulators, including tubes and gauges.
Hopper Components
Details parts for 6L hoppers with 1/2" connections.
Accessory Pail Filters and Dump Valves
Pail Mounted Filter Components
Lists parts for pail-mounted high-pressure filters.
Pail Mounted Dump Valve Kit Components
Details parts for pail-mounted dump valve kits.
Accessory Air Controls and Hoppers (Continued)
Air Control Regulator Options
Lists additional parts for air control regulators.
Hopper Options
Details parts for 6L hoppers with 3/4" connections.
Warranty Policy Information
Product Warranty Terms and Conditions
Outlines the limited warranty period, conditions, and contact information for assistance.