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Binks MX4-32 Series Assemblies

Binks MX4-32 Series Assemblies

Bare pump
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Models: 0115-010000 (PTFE/LEATHER CHEVRONS), 0115-010000-P (PTFE
CHEVRONS), 0115-010234 (UHMW U-CUPS)
MX4-32 Bare Pump
Assemblies
Patent Pending
AX85 Air Motor Assembly
pages 8-14
AIR INLET
FLUID OUTLET
FLUID INLET
SPECIFICATIONS
Ratio:
Maximum air inlet pressure:
Maximum fluid pressure:
Displacement per cycle:
Output @ 60 cycles/min:
Maximum recommended
continuous cycle rate:
Air inlet connection:
Fluid inlet connection:
Fluid outlet connection:
Weight:
FX4 Fluid Pump Assembly
pages 15-23
32:1
8 bar [116 psi]
256 bar [3712 psi]
24 cc [0.8 oz]
1.4 L/m [0.4 gal/m]
20 cycles/min
3/8" BSP(f)
1/2" NPS(m)
3/8" BSP(m) and
3/8" NPS(m)
7 kg [15.4 lbs]
77-2907-EU
page 1 of 24

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Summary of Contents for Binks MX4-32 Series

  • Page 1 MX4-32 Bare Pump Assemblies Models: 0115-010000 (PTFE/LEATHER CHEVRONS), 0115-010000-P (PTFE CHEVRONS), 0115-010234 (UHMW U-CUPS) Patent Pending AX85 Air Motor Assembly FX4 Fluid Pump Assembly pages 8-14 pages 15-23 AIR INLET FLUID OUTLET FLUID INLET SPECIFICATIONS Ratio: 32:1 Maximum air inlet pressure: 8 bar [116 psi] Maximum fluid pressure: 256 bar [3712 psi]...
  • Page 2 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300). 77-2907-EU page 2 of 24...
  • Page 3 AVOID STATIC SPARKING GENERAL WARNINGS NOTE 1. Use Binks NO-WIRE conductive hose in NEVER leave a pressurized sprayer Be sure that all fluids, solvents and all airless spraying operations. Be sure unattended. fillers to be used are chemically and the gun and hose have continuity.

  • Page 4: Static Electricity

    HAZARD CAUSE SAFEGUARDS EXPLOSION STATIC ELECTRICITY 1. If installing this equipment in a potentially explosive atmosphere, check the ATEX equipment category and Use of this equipment in a temperature ratings meet the requirements for the zoned potentially explosive area. atmosphere. 2.
  • Page 5 MX4-32 BARE PUMP ASSEMBLIES GROUND WIRE ITEM 0115-010000 0115-01000-P 0115-010234 PART NUMBER DESCRIPTION QTY. QTY. QTY. 0115-010002 AX85 AIR MOTOR ASSEMBLY 0115-010001 SOCKET HEAD CAP SCREW 0115-010099 • ROD CLIP – – 0115-010045 FX4 FLUID SECTION ASSEMBLY, U-CUPS – – 0115-010052 FX4 FLUID SECTION ASSEMBLY, LEATHER/PTFE –...

  • Page 6: Maintenance Symbols

    MX4-32 BARE PUMP ASSEMBLIES – MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) RECOMMENDED LUBRICANT LEVEL 77-2907-EU page 6 of 24...
  • Page 7 MX4-32 BARE PUMP ASSEMBLIES – TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start Spray tip is blocked. Clean or replace the spray tip. Worn poppet assemblies. Replace the poppet assemblies. Erratic operation of air motor, air motor stops Worn or dirty spool and sleeve Clean or replace the spool and sleeve...

  • Page 8: Specifications

    AX85 Air Motor Assembly Model: 0115-010002 Patent Pending SPECIFICATIONS 8 bar [116 psi] Maximum air inlet pressure: Maximum recommended 20 cycles/min continuous cycle rate: 3/8" BSP(f) Air inlet connection: 85 mm [3.3 in] Piston Diameter: 75 mm [3.0 in] Stroke Length: 77-2907-EU page 8 of 24...
  • Page 9 AX85 AIR MOTOR ASSEMBLY MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) + Parts are included in 0115-01 0215 AX85 Repair Kit. § Parts are included in 0115-010217 AX85 Seal Kit. 77-2907-EU page 9 of 24...
  • Page 10 AX85 AIR MOTOR ASSEMBLY ITEM 0115-01 0088 PART NUMBER DESCRIPTION QTY. 0115-010023 EXHAUST COVER SCREEN 0115-010022 EXHAUST COVER 0115-010026 BUTTON HEAD CAP SCREW 0115-010073 BUTTON HEAD CAP SCREW 0115-010019 QUICK EXHAUST VALVE CAGE 0115-010021 +§ O-RING 0115-010020 + DIAPHRAGM 0115-010024 FLAT HEAD COUNTER SUNK CAP SCREW 0115-010097 VALVE BLOCK ASSEMBLY...
  • Page 11 AX85 AIR MOTOR ASSEMBLY – MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-2907-EU page 11 of 24...
  • Page 12 AX85 AIR MOTOR ASSEMBLY – MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-2907-EU page 12 of 24...
  • Page 13 AX85 AIR MOTOR ASSEMBLY – MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape) 77-2907-EU page 13 of 24...
  • Page 14 AX85 AIR MOTOR ASSEMBLY – TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start System is blocked. Clear the blockage. Worn poppet assemblies. Replace poppet assemblies. Erratic operation of air motor, air motor stops Worn or dirty spool and sleeve Clean or replace the spool and sleeve assembly.
  • Page 15 FX4 Fluid Pump Assemblies Models: 0115-010052 (PTFE/Leather Chevrons), 0115-010052-P (PTFE Chevrons), 0115-010045 (UHMW U-Cups) Patent Pending SPECIFICATIONS Maximum fluid pressure: 256 bar [3712 psi] Displacement per cycle: 24 cc [0.8 oz] Output @ 60 cycles/min: 1.4 L/m [0.4 gal/m] Fluid inlet size: 1/2"...
  • Page 16 FX4 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS) Models: 0115-010052 (PTFE/Leather Chevrons), 0115-010052-P (PTFE Chevrons) • Parts are included in 0115-010221 Seal Kit (PTFE/Leather). + Parts are included in 0115-01 0222 Repair Kit (PTFE/Leather). ◊ Parts are included in 0115-010223 Seal Kit (PTFE). §...
  • Page 17 FX4 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS) Models: 0115-010052 (PTFE/Leather Chevrons), 0115-010052-P (PTFE Chevrons) 0115-010052 0115-010052-P ITEM PART NUMBER DESCRIPTION Qty. Qty. 0115-010053 PUMP TIE ROD 0115-010059 SOLVENT CUP 0115-010060 SIGHT GAUGE • SOLVENT CUP SEAL 0115-010061 +◊§ 0115-01 0062 PACKING ADAPTER 0115-010058 +§...
  • Page 18 FX4 FLUID PUMP ASSEMBLIES (U-CUPS) 0115-010045 (UHMW U-Cups) • Parts are included in 0115-010219 Seal Kit (U-CUPS). + Parts are included in 0115-010220 Repair Kit (U-CUPS). 0115-010256 CHECK VALVE ASSEMBLY MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) PETROLEUM JELLY/GREASE THREAD SEALANT (PTFE tape)
  • Page 19 FX4 FLUID PUMP ASSEMBLIES (U-CUPS) 0115-010045 (UHMW U-Cups) ITEM 0115-010045 PART NUMBER DESCRIPTION QTY. 0115-010053 PUMP TIE ROD 0115-010059 SOLVENT CUP 0115-010060 SIGHT GAUGE 0115-010061 •+ SOLVENT CUP SEAL 0115-01 0062 PACKING ADAPTER 0115-010058 + WAVE SPRING 0115-01 0204 ADAPTER PLATE MACHINING UPPER SEAL CARTRIDGE ASSEMBLY 0115-010166 •+ 0115-010055...
  • Page 20 FX4 FLUID PUMP (CHEVRONS) – MAINTENANCE Models: 0115-010052 (PTFE/Leather Chevrons), 0115-010052-P (PTFE Chevrons) MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER (Reverse order for assembly) 8.5 Nm PETROLEUM JELLY/GREASE [75 in lbs] MAX. THREAD SEALANT (PTFE tape) SEE DETAIL “C” SEE DETAIL “A” SEE DETAIL “B”...
  • Page 21 FX4 FLUID PUMP (U-CUPS) – MAINTENANCE 0115-010045 (UHMW U-Cups) MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER 8.5 Nm (Reverse order for assembly) [75 in lbs] PETROLEUM JELLY/GREASE MAX. THREAD SEALANT (PTFE tape) SEE DETAIL “B” SEE DETAIL “A” SEE DETAIL “B” SEE DETAIL “D”...
  • Page 22 FX4 FLUID PUMP ASSEMBLIES – TROUBLESHOOTING PROBLEM CAUSE SOLUTION Replace or clean upper packings as Worn or dirty upper packings. Material in solvent cup necessary. Worn or dirty lower ball check. Replace or clean the parts as necessary. Pump does not stop on the down stroke Worn or dirty upper ball check.

  • Page 23: Tripod Assembly

    ACCESSORIES FOR YOUR MX4-32 BARE PUMP TRIPOD ASSEMBLY BRACKET TROLLEY ASSEMBLY 0115-010100 0115-010179 0115-010186 Service Bulletin 77-2915 Service Bulletin 77-2915 AIR CONTROLS FLUID FILTER (100 MESH) SUCTION HOSE ASSEMBLY 0115-010180 (Air Assist) 0110-009130 0115-010236 (20 MESH) Service Bulletin 77-2915 0115-010198 (Airless) Service Bulletin 77-2915 Service Bulletin 77-2915 LUBRICATING OIL FOR...

  • Page 24: Warranty

    This product is covered by Binks’ 5 Year Limited Warranty. Binks European Sales and Service Listing: www.itwifeuro.com ITW Industrial Finishing Binks has authorized distributors throughout the world. For technical assistance or the distributor nearest you, see listing below. U.S./Canada Technical Service Office: ITW Surfaces et Finitions: 195 Internationale Blvd.

This manual is also suitable for:

0115-0100000115-010000-p0115-010234

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