Binks MX22036 Service Manual
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Binks MX22036 Service Manual

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Service Manual
MX22036 & MX19042 Pump &
Models: MX22036‡‡-XXX & MX19042‡‡-XXX, ‡‡ = PP (PTFE), PU (PTFE/UHMW), PL (PTFE/LEATHER), UL
Patent 7,603,855.
Air consumption @ 20 cycles/min and 7 bar [101.5 psi] air
Maximum recommended continuous cycle rate (cycles/min):
A
C
B
77-3210-R1.4
Packages
(UHMW/LEATHER), UU (UHMW/UHMW)
SPECIFICATION - Bare Pump
Maximum air inlet pressure:
Maximum fluid pressure:
Displacement per cycle:
Output @ 60 cycles/min:
Air inlet connection:
Fluid inlet connection:
Fluid outlet connection:
Sound level @ 7 Bar:
Wetted parts materials of construction:
MX22036
Ratio:
8 bar [116 psi]
288 bar [4176 psi]
220 ml [7.4 oz]
13.2 l/m [3.5 US
gal/m]
inlet pressure:
Weight:
1/36
MX19042
36:1
7 bar [101.5 psi]
294 bar [4263 psi]
190 ml [6.4 oz]
11.4 l/m [3.0 US
gal/m]
1132 l/m [40 SCFM]
20
3/4" BSPP (f)
1 1/4" NPT (f)
3/4" NPT (f)
81 Dba Leq
38 kg [84 lbs]
See fluid section
EN
42:1

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Summary of Contents for Binks MX22036

  • Page 1 Service Manual MX22036 & MX19042 Pump & Packages Models: MX22036‡‡-XXX & MX19042‡‡-XXX, ‡‡ = PP (PTFE), PU (PTFE/UHMW), PL (PTFE/LEATHER), UL (UHMW/LEATHER), UU (UHMW/UHMW) Patent 7,603,855. SPECIFICATION - Bare Pump MX22036 MX19042 Ratio: 36:1 42:1 Maximum air inlet pressure: 8 bar [116 psi] 7 bar [101.5 psi]...
  • Page 2 Product Description / Object of Declaration: MX4**, MXL4**, MX12**, MXL12**, MX190***, MX220***, MMX4**, MMX12** This Product is designed for use with: Solvent and Water based Materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G c X IIB T4 Notified body details and role: TRAC Global Ltd (0891) Lodging of Technical file...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
  • Page 4 PUMP OPERATION AND CLEANING AIR SUPPLY AIR SHUT OFF VALVE (IF FITTED) AIR PRESSURE REGULATOR BINKS PUMP FLUID PRESSURE RELIEF VALVE (IF FITTED) SPRAY GUN FLUID FILTER (IF FITTED) LUBRICATION CUP & LEVEL EARTH CABLE AIR MOTOR EARTH CABLE FLUID FILTER (IF FITTED)

  • Page 5: Installation

    INSTALLATION 1 - ENSURE THE PUMP IS LOCATED ON A SUITABLE & STABLE MOUNTING. 2 - GROUND/EARTH THE PUMP WITH (9) OR (10), CHECK EARTH IS LESS THAN 1 Ohm. 3 - CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN. 4 - FILL THE LUBRICATION CUP (8) WITH A SUITABLE LUBRICANT (13) SO IT IS VISIBLE IN THE LEVEL SIGHT GLASS.
  • Page 6 STARTUP 1 - INSERT SUCTION SYSTEM (11) & RETURN HOSE (14) (IF FITTED) INTO A CONTAINER WITH THE FLUID TO BE SPRAYED 2 - CLOSE VALVE (2) AND SET REGULATORS (3) AND (12) TO ZERO (WIND ANTICLOCKWISE), OPEN VALVE (5) IF FITTED.
  • Page 7 MX22036 & MX19042 BARE PUMP QUANTITY MX22036 MX19042 PART NUMBER DESCRIPTION ITEM AX200L-7 AX200L AIR MOTOR ASSEMBLY (7 BAR) AX200L-8 AX200L AIR MOTOR ASSEMBLY (8 BAR) 0114-011798 GROUND WIRE 0115-010450 HAIR PIN CLIP 193546 GUARD 193543 CLIP 0115-010448 SPLIT COLLAR RETAINER...

  • Page 8: Maintenance Symbols

    MX22036 & MX19042 BARE PUMP - MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER (Reverse for assembly) PETROLEUM JELLY/GREASE ANTI-SIEZE GREASE 77-3210-R1.4 8/36...
  • Page 9 MX22036 & MX19042 BARE PUMP - TROUBLESHOOTING PROBLEM CAUSE SOLUTION No compressed air. Check compressed air supply. Pump will not start Spray tip is blocked. Clean or replace the spray tip. Worn poppet assemblies. Replace the poppet assemblies. Erratic operation of air motor,...
  • Page 10 AX200L AIR MOTOR Patent 7,603,855 77-3210-R1.4 10/36...

  • Page 11: Specification

    AX200L AIR MOTOR SOUND PRESSURE LEVEL & AIR FLOW CYCLES/MIN — AIR FLOW l/min [SCFM] 2.8 Bar [40 psi] −− AIR FLOW l/min [SCFM] 5.5 Bar [80 psi] −∙− 6.9 Bar [100 psi] AIR FLOW l/min [SCFM] — ∙∙ 2.8 Bar [40 psi] SOUND PRESSURE LEVEL [db(A)] 5.5 Bar [80 psi] SOUND PRESSURE LEVEL [db(A)] ∙∙∙∙∙∙...

  • Page 12: Maintenance

    AX200L AIR MOTOR MAINTENANCE INSPECTION OPERATION Daily Check for general air leakage and correct motor operation. Perform a pump stall test to ensure correct operation. 6 Month Test Perform a stall test on the pump assembly. If air is escaping through exhaust, check air motor piston seal and QEV piston, replace as required.
  • Page 13 AX200L AIR MOTOR WARNING Item 29 should not be removed or modified in any way. It is necessary for safe operation of the air motor. Operating the air motor beyond its maximum air inlet pressure may result in a catastrophic failure of downstream components, and injury.
  • Page 14 AX200L AIR MOTOR ITEM NO. DESCRIPTION PART NO. COMMENTS 192049 M8 HEX NUT S.S. ◊ 165108 M8 LOCKWASHER S.S. ◊ 193159 EXHAUST MANIFOLD ASSEMBLY 165994 M8 x 1.25 x 44mm STUD S.S. ◊ 193363 † EXHAUST GASKET 193320 QEV CAP ●...
  • Page 15 AX200L AIR MOTOR - MAINTENANCE 77-3210-R1.4 15/36...
  • Page 16 AX200L AIR MOTOR - MAINTENANCE MAINTENANCE SYMBOLS: ITEM NUMBER MAINTENANCE ORDER Reverse for assembly. GREASE - P/N: AGMD-010 ITEM 22 ORIENTATION OF SEALS ITEM 24 77-3210-R1.4 16/36...
  • Page 17 AX200L AIR MOTOR -MAINTENANCE CAUTION DANGER Take care when handling the magnets (35). Avoid getting magnets in close You are in the presence proximity to each other. Injury or of magnetic fields which damage to magnets may result. may interfere with the operation of certain pacemakers CAUTION...
  • Page 18 AX200L SERVICE KITS 250649 250651 250701 250702 250703 DESCRIPTION PART NO. 192049 M8 HEX NUT S.S. 165108 M8 LOCKWASHER S.S. 165994 M8 x 1.25 x 44mm STUD S.S. 193363 EXHAUST GASKET 162765 O-RING 2 X 46mm 0115-010463 QEV PISTON 162766 O-RING 2 X 13mm 0115-010051 O-RING 2 X 4mm...
  • Page 19 FX190 AND FX220 FLUID PUMP SPECIFICATION FX190 FX220 11.4 l/m [3.0 gpm] 13.2 l/m [3.5 gpm] Output @ 60 cycles/min: 190 cc [6.4 oz] 220 cc [7.4 oz] Displacement per cycle: 500 bar [7250 psi] Maximum fluid pressure: 0 - 71° C [0 - 160 °F] Ambient operating temperature: 127mm [5 in] Stroke length:...
  • Page 20 KNOCK-OFF INLET OPTION HEXAGON INLET OPTION FLUID SECTION PART NUMBER SELECTOR FX190 - 190 ml/CYCLE PL - PTFE/LEATHER C-CARBON STEEL A - AUTO PACKING ADJUSTMENT PP - PTFE FX220 - 220 ml/CYCLE PU - PTFE/UHMW S - STAINLESS STEEL UU - UHMW M - MANUAL PACKING ADJUSTMENT UL - UHMW/LEATHER...

  • Page 21: Manual Adjustment

    FX190 & FX220 FLUID PUMP PACKING ADJUSTMENT OPTIONS MANUAL AUTOMATIC ADJUSTMENT ADJUSTMENT HEXAGON INLET KNOCK OFF INLET FLUID INLET OPTIONS 77-3210-R1.4 21/36...
  • Page 22 FX190 & FX220 FLUID PUMP ITEM NO. PART NO. DESCRIPTION COMMENTS 193295 PACKING NUT 162773 O-RING Ø57mm 193298 PACKING SPACER Auto only 193296 FX220 UPPER PACKING ASSEMBLY (UHMW) FX220 only 193303 FX220 UPPER PACKING ASSEMBLY (PTFE) FX220 only 193308 FX220 UPPER PACKING ASSEMBLY (PTFE/LEATHER) FX220 only FX220 UPPER PACKING ASSEMBLY (UHMW/PTFE) 193313...
  • Page 23 FX190 & FX220 FLUID PUMP ASSEMBLIES MAINTENANCE SYMBOLS: ITEM NUMBER MAINTENANCE ORDER Reverse for assembly. GREASE - P/N: AGMD-010 77-3210-R1.4 23/36...
  • Page 24 FX190 & FX220 FLUID PUMP ASSEMBLIES DETAIL "A" UPPER PACKING ORIENTATIONS PTFE & PTFE & PTFE UHMW & LEATHER UHMW LEATHER UHMW (PL) (PP) (UL) (PU) (UU) DETAIL "B" LOWER PACKING ORIENTATIONS ASSEMBLY NOTE: LIGHTLY APPLY GREASE TO PACKINGS BEFORE INSERTING INTO PUMP DETAIL "C"...
  • Page 25 FX220 SEAL KITS 250658 250659 250666 250667 250688 DESCRIPTION 162773 O-RING Ø52mm 193296 FX220 UPPER PACKING ASSEMBLY (UHMW) 193303 FX220-UPPER PACKING ASSEMBLY (PTFE) 193308 FX220 UPPER PACKING ASSEMBLY (PTFE/LEATHER) 193313 FX220 UPPER PACKING ASSEMBLY (PTFE/UHMW) 193770 FX220 UPPER PACKING ASSEMBLY (UHMW/LEATHER) 193294 FX220 LOWER PACKING ASSEMBLY (UHMW) 193305...
  • Page 26 FX220 SEAL KITS 250660 250661 250668 250669 250689 DESCRIPTION 162773 O-RING Ø52mm 193296 FX220 UPPER PACKING ASSEMBLY (UHMW) 193303 FX220-UPPER PACKING ASSEMBLY (PTFE) 193308 FX220 UPPER PACKING ASSEMBLY (PTFE/LEATHER) 193313 FX220 UPPER PACKING ASSEMBLY (PTFE/UHMW) 193770 FX220 UPPER PACKING ASSEMBLY (UHMW/LEATHER) 193294 FX220 LOWER PACKING ASSEMBLY (UHMW) 193305...
  • Page 27 FX190 SEAL KITS 250662 250663 250670 250671 250690 DESCRIPTION 162773 O-RING Ø52mm 193505 FX190-UPPER PACKING ASSEMBLY (PTFE) 193506 FX190 UPPER PACKING ASSEMBLY (PTFE/LEATHER) 193507 FX190 UPPER PACKING ASSEMBLY (UHMW) 193508 FX190 UPPER PACKING ASSEMBLY (PTFE/UHMW) 193372 FX190 UPPER PACKING ASSEMBLY (UHMW/LEATHER) 193501 FX190 LOWER PACKING ASSEMBLY (PTFE) 193502...
  • Page 28 FX190 REPAIR KITS 250664 250665 250672 250673 250691 DESCRIPTION 162773 O-RING Ø52mm 193505 FX190-UPPER PACKING ASSEMBLY (PTFE) 193506 FX190 UPPER PACKING ASSEMBLY (PTFE/LEATHER) 193507 FX190 UPPER PACKING ASSEMBLY (UHMW) 193508 FX190 UPPER PACKING ASSEMBLY (PTFE/UHMW) 193372 FX190 UPPER PACKING ASSEMBLY (UHMW/LEATHER) 193501 FX190 LOWER PACKING ASSEMBLY (PTFE) 193502...
  • Page 29 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE REMEDY Material in solvent cup Worn or dirty upper packings. Replace or Clean Pump does not stop on the Worn or dirty lower ball check. down stroke. Worn or dirty upper ball check. Replace or Clean Pump does not stop on the up stroke Worn or dirty lower packings.
  • Page 30 MX22036 & MX19042 CART MOUNTED PUMP FX190XX-XXK FX220XX-XXK OPTIONS ITEM PART NUMBER DESCRIPTION 104136 CART MX_____-__ MX19042/22036 PUMP 0114-016099 LUBRICATION-SOLVENT BASED 0.25l 0114-016100 LUBRICATION-WATER BASED 0.25l 0114-011798 Grounding cable 4m 193791 CHECK VALVE 0114-011760 HP FILTER (100 mesh) TYPE 11...
  • Page 31 MX22036 & MX19042 WALL MOUNTED PUMP FX190XX-XXK FX220XX-XXK OPTIONS ITEM PART NUMBER DESCRIPTION 104116 WALL BRACKET MX_____-__ MX19042/22036 PUMP 0114-016099 LUBRICATION-SOLVENT BASED 0.25l 0114-016100 LUBRICATION-WATER BASED 0.25l 0114-011798 Grounding cable 4m 193791 CHECK VALVE 0114-011760 HP FILTER (100 mesh) TYPE 11...
  • Page 32 ACCESSORIES 0114-011760 TYPE 11 FILTER ITEM PART NO DESCRIPTION 0114-013848 FILTER CAP 0114-013850 SEAL 0114-014917 FILTER SCREEN 30 MESH (BLUE) 0114-014886 FILTER SCREEN 50 MESH (ORANGE) 0114-014884 FILTER SCREEN 70 MESH (YELLOW) 0114-014883 FILTER SCREEN 100 MESH (BLACK) STANDARD 0114-014882 FILTER SCREEN 150 MESH (RED) 0114-014881 FILTER SCREEN 200 MESH (NATURAL) 0114-013849 THREADED BOLT 0114-014085 ELBOW...

  • Page 33: Check Valve

    ACCESSORIES MXA-S25ME30 & MXA-S210ME30 SUCTION HOSE ASSEMBLIES ITEM PART NO DESCRIPTION 193679 ELBOW 1" 193673 HOSE 1" BSP x 1m LG (25L) 193674 HOSE 1" BSP x 2m LG (210L) 0114-013767 1" TUBE x 0.5m LG (25L) 193675 1" TUBE x 1m LG (210L) 193671 FILTER 30 MESH 193791...

  • Page 34: Hose Bracket

    ACCESSORIES 193381 HOSE BRACKET PUMP LUBRICATION ITEM PART NO DESCRIPTION 0114-016099 LUBRICATION-SOLVENT BASED 0.25l 0114-016100 LUBRICATION-WATER BASED 0.25l 0114-014871 LUBRICATION-WATER BASED 0.5l 0114-009433 LUBRICATION-SOLVENT BASED 0.5l 77-3210-R1.4 34/36...
  • Page 35 NOTES 77-3210-R1.4 35/36...

  • Page 36: Warranty Policy

    WARRANTY POLICY Binks products are covered by Carlisle Fluid Technologies five year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact the closest Carlisle Fluid Technologies location listed below.

This manual is also suitable for:

Mx19042

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