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TrailFX FX3025 Assembly, Installation, Operation And Maintenance Instructions

Full replacement front bumper, application: 2019 - ram 1500 excludes classic models

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Dealer / Installer:
Provide a copy of these instructions to the end user of this product. These instructions
provide important operating and safety information for proper usage of this product.
Demonstrate the proper use of the product with the end user. Have the end user
demonstrate that they understand the proper use of the product.
End User:
Read and follow all instructions included in this manual. Ask your Dealer / Installer for
assistance if you do not understand the proper use of the product. Never remove any
WARNING
decals from the product. Failure to follow these instructions can result in injury or death.
APPLICATION: 2019 – RAM 1500 (Excludes Classic Models)
Qty
Part Description
1
Front Bumper
1
Driver/Left Frame Mounting Bracket
1
Passenger/Right Frame Mounting Bracket
1
Driver/Left Support Bracket
1
Passenger/Right Support Bracket
1
Driver/Left Light Block Off
1
Passenger/Right Light Block Off
1
Driver/Left Round Light Mount
1
Passenger/Right Round Light Mount
1
Driver/Left Light LED Light Mount
1
Passenger/Right LED Light Mount
6
Sensor Retaining Clips
6
Foam Spacer Washers
6
15.5mm x 25mm x 2mm Sensor Seals
6
Rubber Sensor Hole Plugs
1
Sensor Cover Kit
6
14-2mm x 50mm Hex Bolts
10 14mm x 44mm x 3mm Flat Washers
2
14mm Lock Washers
Torque Specs
14mm
112 ft/lbs
12mm
70 ft/lbs
6mm
102 in/lbs
5mm
54 in/lbs
4mm
27 in/lbs
Factory
See Mfg.
Visit
www.trailfx.com
Assembly, Installation, Operation and
Maintenance Instructions
Full Replacement Front Bumper
or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates.
2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01
PARTS LIST:
Qty
4
14mm Nylon Lock Nuts
16 12-1.75mm x 45mm Hex Bolts
32 12mm x 32mm x 3mm Flat Washers
16 12-1.75mm Nylon Lock Nuts
8
6-1.0mm x 20mm Combo Button Head Bolts
8
6-1.0mm x 20mm Hex Bolts
16 6mm x 18mm x 1.6mm Flat Washers
8
6mm Nylon Lock Nuts
4
5mm x 20mm Philips Screws
8
5mm x 15mm x 1.2mm Flat Washers
4
5mm Lock Washers
4
5mm Hex Nuts
8
4-0.75mm x 15mm Button Head Allen Bolts
12 4-0.75mm x 10mm Button Head Allen Bolt
16 4mm x 12mm x 1.0mm Flat Washers
8
4mm Nylon Lock Nuts
1
2.5mm Wrench
1
4mm Wrench
Part Number:
FX3025
240 minutes
Part Description
Page-1 - 11

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Summary of Contents for TrailFX FX3025

  • Page 1 Part Number: Assembly, Installation, Operation and FX3025 Maintenance Instructions Full Replacement Front Bumper 240 minutes Dealer / Installer: Provide a copy of these instructions to the end user of this product. These instructions provide important operating and safety information for proper usage of this product.
  • Page 2: Installation Procedure

    (Figure 5). IMPORTANT: Remove the forward bolt but only loosen the rear bolt to slide off the tow hook. Rear mounting bolt is also the body mount bolt. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01...
  • Page 3 Attach the assembly to the (4) mounting tabs on the Light Mount with the included (4) 6mm x 20mm Bolts, (8) 6mm Flat Washers and (4) 6mm Nylon Lock Nuts, (Figure 21). Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01...
  • Page 4 (Driver/left side pictured from the frame (Driver/left side pictured) below - arrow) Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-4 - 11...
  • Page 5 Attach front of Bracket to bottom of frame (arrows) Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-5 - 11...
  • Page 6 (driver/left side pictured) (Fig 12) Models without sensors, insert Rubber Plugs into sensor mounts Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-6 - 11...
  • Page 7 (Fig 17) Driver/left side of Bumper installed Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-7 - 11...
  • Page 8 Bumper (also see Fig 19) (Fig 22) Remove driver/left round fog light from housing if equipped Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-8 - 11...
  • Page 9 Installation is now complete, check all hardware is tightened and torqued to spec. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 12/07/2021-R01 Page-9 - 11...
  • Page 10: Product Care

    Ensure the Year / Make / Model as well as cab and bed dimensions are correct for the application. Review all steps for installation to ensure they were followed correctly. • Who should be contacted for questions regarding product / installation assistance? • www.trailfx.com / support@trailfx.com 1-(866) 638-4870 Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates.
  • Page 11: Warranty Terms

    If any products are found to have a manufacturing or material defect, the product will be replaced or repaired at the option of TrailFX and Keystone Automotive Operations Inc. with proof of purchase by the original purchaser. The original purchaser shall pay all transportation and shipping costs associated with the return of the defective product and the defective product shall become the property of Keystone Automotive Operations Inc.