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Torque XCREATE-4BEM-101 Assembly Instructions Manual

4 ft (1.2 m) back extension module
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ASSEMBLY INSTRUCTIONS
4 FT (1.2 M) BACK EXTENSION MODULE
VERSION: XCREATE-4BEM-101
PART # 6028701-C

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Summary of Contents for Torque XCREATE-4BEM-101

  • Page 1 ASSEMBLY INSTRUCTIONS 4 FT (1.2 M) BACK EXTENSION MODULE VERSION: XCREATE-4BEM-101 PART # 6028701-C...
  • Page 2 Do not disassemble, remove any parts or components or otherwise attempt to repair this product. DO NOT use product if product appears damaged. DO NOT attempt to fix a broken or jammed machine, obtain assistance from your authorized Torque Fitness Dealer. Failure to comply with these instructions will void any and all product warranties.

  • Page 3: General Notes

    If any items are missing, contact Torque Fitness Customer service at: 763-754-7533 or • Insert all bolts in the direction indicated in service@torquefitness.com...
  • Page 4 6065001 LABEL, WEIGHT STACK 15 - 190 LB (6.8 - 86.2 KG) If you worked with Torque X-Team Design during the purchasing process, 6028701 ASSY INST, BACK EXTENSION MODULE please request a Bill of Material Drawing to reference your exact set-up.
  • Page 5 STEP 1 CABLE STATION CROSS NUT COVER (8) 1/2" LOCK NUT (8) 1/2 X 4-1/4" BOLT (8) BOLT COVER (8) XCREATE UPRIGHT (2) (SEE NOTE) CABLE STATION CROSS NOTES: LOOSELY tighten bolt connections in this step. The XCREATE-4BEM is shown assembled to the XCREATE-7U. However, the XCREATE-4BEM can also be assembled to the XCREATE-8U and XCREATE-2S8U the same way.
  • Page 6 STEP 2 BACK EXTENSION FRAME 1/2 X 1-1/4" BOLT (2) 1/2" BOLT COVER (2) BACK EXTENSION BASE NOTES: SECURELY tighten bolt connections in this step.
  • Page 7 STEP 3 BACK EXTENSION FRAME 1/2 X 4-1/4" BOLT (2) 1/2" FLAT WASHER (4) FLAT FOOTPLATE SHOWN IN ASSEMBLED POSITION 1/2" LOCK NUT (2) NOTES: SECURELY tighten bolt connections in this step.
  • Page 8 STEP 4 CORE M5 CAP SCREW 2) SLIDE CORE OVER TO START: ROUTE CABLE END. CABLE IN THE DIRECTION OF THE 3) ASSEMBLE ARROWS HOUSING TO CORE. 1) SLIDE OVER CABLE END BACK EXTENSION FRAME HOUSING TO END: ASSEMBLE CABLE END AS SHOWN. NOTE: ROUTE CABLE BETWEEN PULLEY AND RETAINING PIN...
  • Page 9 STEP 5 NOTE: BEFORE ASSEMBLING BASE, ROUTE CABLE THROUGH THE FRONT SLOT AND OUT OF THE TOP SLOT AS SHOWN CABLE BASE SUPPORT 1/2" FLAT WASHER (4) 1/2 X 4-1/4" BOLT (2) BACK EXTENSION FRAME 1/2" LOCK NUT (2) NOTE: IF ASSEMBLING CABLE STATIONS BACK TO BACK, PLEASE NOTE THAT THEY SHARE THE SAME BASE SUPPORT AND HARDWARE AS SHOWN.
  • Page 10 STEP 6 BACK EXTENSION FRAME 3/8 X 4-3/4" BOLT (2) 3/8" FLAT WASHER (2) NOTES: SECURELY tighten bolt connections in this step.
  • Page 11 STEP 7 3/8 X 3-3/4" BOLT (2) 3/8" FLAT WASHER (4) CABLE STATION CROSS 3/8" LOCK NUT(2) LEFT SHROUD BASE NOTES: SECURELY tighten bolt connections in this step.
  • Page 12 STEP 8 3/8 X 3-3/4" BOLT (2) 3/8" FLAT WASHER (4) CABLE STATION CROSS RIGHT SHROUD BASE 3/8" LOCK NUT(2) NOTES: SECURELY tighten bolt connections in this step.
  • Page 13 STEP 9 GUIDE ROD RETAINER (2) SHAFT COLLAR (2) GUIDE ROD (2) HEAD PLATE 10 LB WEIGHT PLATE (10) 15LB WEIGHT PLATE (5) CABLE WEIGHT STACK CUSHION (2) NOTE: INSERT THE GUIDE RODS THROUGH THE ROW BASE AND DOWN TO TOP OF BOLTS BACK EXTENSION FRAME NOTES: TOP BOOM SUPPORT has been hidden for illustration clarity.
  • Page 14 STEP 10 3/8 X 3/4" BOLT (2) WEIGHT SELECTOR STORAGE PLATE HEAD PLATE NOTES: SECURELY tighten bolt connections in this step.
  • Page 15 STEP 11 CABLE STATION CROSS CABLE NOTE: BEFORE ASSEMBLING THE TOP BOOM, ROUTE THE CABLE UP THROUGH THE BOTTOM SLOT AND OUT THE FRONT SLOT OF THE TOP BOOM SUPPORT AS SHOWNT...
  • Page 16 STEP 12 TOP BOOM 3/8 X 2" BOLT CABLE NOTE: WRAP CABLE OVER THE TOP OF A 4-1/2" PULLEY AND ASSEMBLE THE PULLEY TO THE TOP BOOM AS SHOWN. 4-1/2" PULLEY CABLE FROM TOP BOOM SUPPORT 3/8" FLAT WASHER (2) NOTE: MAKE SURE THE CABLE IS ROUTED THROUGHTHE HOLE OF THE TOP BOOM...
  • Page 17 STEP 13 CABLE STATION CROSS TOP BOOM 1/2" LOCK NUT (2) 1/2" FLAT WASHER (4) NOTE: IF ASSEMBLING CABLE STATIONS BACK TO 1/2 X 4-1/4" BOLT (2) BACK, PLEASE NOTE THAT THEY SHARE CABLE THE SAME TOP BOOM SUPPORT AND HARDWARE AS SHOWN.
  • Page 18 STEP 14 NOTE: SECURELY TIGHTEN THESE BOLTS TOP BOOM GUIDE ROD RETAINER (2) SHAFT COLLAR (2) NOTE: SLIDE GUIDE ROD RETAINERS UP INSIDE TOP BOOM. SLIDE SHAFT COLLARS UP AGAINST GUIDE ROD RETAINERS AND SECURELY TIGHTEN BOTH SCREWS OF SHAFT COLLARS...
  • Page 19 STEP 15 NOTE 2: THE HOUSING ON THE CABLE SHOULD BE AT LEAST 1/4" AWAY FROM THE SWIVEL PULLEY. IF THE HOUSING IS TOUCHING THE SWIVEL PULLEY, THEN THE CABLE NEEDS TO BE ADJUSTED. LOOSEN JAM NUT AND TURN THE THREADED END OF THE CABLE COUNTER CLOCKWISE UNTIL THE HOUSING IS 1/4"...
  • Page 20 STEP 16 NOTE: NOTE: MAKE SURE SHROUD IS MAKE SURE SHROUD IS SEATED BETWEEN THE SEATED BETWEEN THE SHROUD SUPPORT AND 4 SHROUD SUPPORT AND 4 TABS AS SHOWN. TABS AS SHOWN. TOP VIEW RIGHT TOP VIEW LEFT RIGHT SHROUD BASE FRONT SHROUD (2) LEFT SHROUD BASE NOTES:...
  • Page 21 STEP 17 1/4 X 1/2" BOLT (4) 1/4" FLAT WASHER (4) TOP CAP NOTE: MAKE SURE INTERNAL GROOVES OF THE TOP CAP FIT DOWN OVER THE TOP EDGES OF BOTH FRONT SHROUDS. TOP BOOM SUPPORT FRONT SHROUD (LEFT SIDE) FRONT SHROUD (RIGHT SIDE) NOTES: LOOSELY tighten bolt connections in this step.
  • Page 22 STEP 18 1/4 X 1/2" BOLT (2) 1/4" FLAT WASHER (2) TOP CAP TOP BOOM NOTES: SECURELY tighten bolt connections in this step, and previous step.
  • Page 23 STEP 19 NOTE CENTER PLACARD ON PLACARD SHROUD SURFACE. FRONT SHROUD (RIGHT SIDE) 57-1/2" (146 CM) 2-1/4" (5.7 CM)
  • Page 24 STEP 20 ANGLED FOOTPLATE (SHOWN IN ASSEMBLED POSITION) BACK EXTENSION FRAME 1/2" FLAT WASHER (4) 1/2" X 3" BOLT (4) NOTES: SECURELY tighten bolt connections in this step.
  • Page 25 STEP 21A & 21B 3/8" X 1" BOLT (4) 3/8" FLAT WASHER (4) 3/8" X 1" BOLT (4) 3/8" FLAT WASHER (4) BACK EXTENSION PAD SUPPORT BACK EXTENSION PAD SUPPORT BACK EXTENSION PAD (2) BACK EXTENSION PAD (2) NOTES: SECURELY tighten bolt connections in this step.
  • Page 26 STEP 22 2) ONCE BOLT IS REMOVED LOWER GUIDE RODS UNTIL THEY ARE RESTING ON THE FOOTPLATE 3) REMOVE BOLT SPACER AND NYLON GUIDES. SET ASIDE GUIDE ROD FOR NEXT STEPS. 1) LOOSEN AND REMOVE BOLT, WASHERS, AND NUT. SET ASIDE FOR NEXT STEPS. BACK EXTENSION FRAME NOTES: SECURELY tighten bolt connections in this step.
  • Page 27 STEP 23 PAD SUPPORT 1) LOOSELY POSITION THE NYLON GUIDES IN ADJUSTMENT RACK OF THE PAD SUPPORT. NOTE THAT THE THICKER SIDE OF THE NYLON GUIDE GOES ON THE OUTSIDE OF THE BRACKET. 2) WHILE HOLDING THE GUIDES IN PLACE, SLIDE ASSEMBLY ONTO THE BACK EXTENSION FRAME BETWEEN THE TWO GUIDE RODS.
  • Page 28 STEP 24 1/2" LOCKNUT 1/2 X 7-1/4" BOLT 1/2" FLAT WASHER REPOSITION GUIDE RODS AND SECURELY TIGHTEN HARDWARE AS SHOWN. NOTES: SECURELY tighten bolt connections in this step. Reuse hardware from previous steps.
  • Page 29 STEP 25 PAD SUPPORT PIVOT SHAFT 1/2 X 7-1/4" BOLT (2) LINEAR GUIDE ASSEMBLY NOTE: MAKE SURE THE PIVOT 1/2" FLAT WASHER (2) SHAFT IS CENTERED IN THE PAD SUPPORT BEFORE INSTALLING HARDWARE. PAD SUPPORT 1/2" LOCK NUT NOTES: SECURELY tighten bolt connections in this step. Parts are hidden for assembly clarity.
  • Page 30 STEP 26 ROLLER PAD END CAP (2) NOTE: ALIGN TAB FEATURE WITH THE NOTCH IN TUBE BEFORE TIGHTENING. ROLLER PAD (2) 3/8 X 1" BOLT (2) ROLLER PAD TUBE NOTE: LOOSEN SET SCREWS NOTES: LOOSELY tighten bolt connections in this step. Parts are hidden for assembly clarity.
  • Page 31 STEP 27 BACK EXTENSION FRAME 1/4-20 X 1/4" SET SCREW (2) NOTE: CENTER ROLLER PADS AND SECURELY TIGHTEN SET SCREWS NOTES: SECURELY tighten bolt connections in this step and previous steps. Parts are hidden for assembly clarity.
  • Page 32 STEP 28 BACK EXTENSION FRAME HANDLE STORAGE BRACKET 3/8 X 1" FLAT HEAD SCREW (2) 3/8" FLAT WASHER (2) 3/8" LOCK NUT (2) NOTES: SECURELY tighten bolt connections in this step and previous steps. Parts are hidden for assembly clarity.
  • Page 33 STEP 29 BACK EXTENSION HANDLE QUICK LINK CABLE END NOTE: ONCE CONNECTED, SECURELY TIGHTEN QUICK LINK NUT USING A WRENCH...
  • Page 34 STEP 30 (OPTIONAL REAR SHROUD) TOP BOOM SUPPORT FRONT SHROUD REAR SHROUD NOTE: MAKE SURE THAT THE FRONT SHROUDS ARE SEATED BETWEEN THE REAR SHROUD AND THE FOUR TABS AS SHOWN 3/8 X 1" BOLT (4) REAR SHROUD BASE SUPPORT 3/8"...

  • Page 35: Floor Anchoring

    FLOOR ANCHORING NOTE: TEMPORARILY REMOVE BOLTS, WASHERS, AND BOOTS. ONCE ANCHORED REINSALL AND SECURELY TIGHTEN ANCHOR HOLES. BACK EXTENSION FRAME REQUIRES ANCHORING THE BASE TO THE FLOOR. MINIMUM TWO ANCHORS PER PLATE. NOTES: NOTE: REPEAT FOR BOTH BASE PLATES Anchor system to the floor referencing X-CREATE ANCHORING INSTRUCTIONS which can be downloaded at www.torquefitness.com/assembly-manuals WARNING!
  • Page 36 ADJUSTMENT NOTE: IF THE ADJUSTMENT DOES NOT FEEL SMOOTH, THE LINEAR GUIDE MAY BE ADJUSTED. TO ADJUST LOOSEN THE 4 BOLTS SHOWN UNTIL THE GUIDE SLIDES FREELY ON THE GUIDE RODS AND SECURELY RETIGHTEN. NOTE: FRAME TUBE IS HIDDEN FOR ASSEMBLY CLARITY.

  • Page 37: Maintenance

    MAINTENANCE GUIDE RODS: Clean and lubricate with a silicone or teflon based lubricant INSPECTION: Once a month, check for loose bolts. Tighten if necessary. CABLES: Check tension, end fitting and cable coating. Replace if damage or worn. (NOTE: NEW CABLES ALWAYS STRETCH DURING USE.
  • Page 38 DIMENSIONS 238cm 93.7in 137.8cm 179.4cm 54.3in 70.6in TOTAL UNIT WEIGHT : 765 LBS [347 KG]...

  • Page 39: Top View

    LIVE AREA TOP VIEW 243.8cm 96.0in LIVE AREA 114.3cm 45.0in...

  • Page 40: Exercise Instructions

    EXERCISE INSTRUCTIONS...

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