Subscribe to Our Youtube Channel
Related Manuals for Metal-Fach SD DUO BIO 16
Summary of Contents for Metal-Fach SD DUO BIO 16
- Page 1 Technical and operational documentation SD DUO BIO 16-34 English Original Instructions Edition I, 06/2024...
-
Page 3: Table Of Contents
Application ........................................4 Boiler equipment ...................................... 5 Basic elements of boiler construction ..............................6 Technical data of the SD DUO BIO 16-34 boiler ..........................8 Dimensions of the SD DUO BIO 16-34 boiler ............................. 9 Automation , safety and regulation ..............................11 Fuel .......................................... -
Page 4: Introduction
METAL-FACH Heating Technology Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o.o. We hope that the operation of the device will meet your expectations and provide a lot of satisfaction. The heating boiler has been designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation. -
Page 5: General Information
METAL-FACH Heating Technology In case of any problems, please contact the service department or an authorized service center of METAL-FACH Technika Grzewcza Sp. z o.o.. These persons have the appropriate training and access to original parts enabling the correct performance of service activities and assembly of METAL-FACH Technika Grzewcza Sp. z o.o. boilers, confirmed by a certificate issued at the company's headquarters. -
Page 6: Boiler Equipment
The user should carefully read the operating instructions for the regulator, fan and feeder together with the self-cleaning pellet burner . ATTENTION! METAL-FACH Technika Grzewcza Sp. z o. o. reserves the right to introduce changes to the technical parameters, equipment and specifications of the goods offered without prior notice. -
Page 7: Basic Elements Of Boiler Construction
METAL-FACH Heating Technology Basic elements of boiler construction (User | Installer) The water body is made as a welded structure from certified P265GH steel sheets (for walls washed by exhaust gases) and S235JR (for water jacket elements). SD DUO BIO16-34 boiler... - Page 8 METAL-FACH Heating Technology Legend : 1. Exchanger 20. STB sensor sleeve 2. Container 21. Exhaust gas temperature sensor sleeve 3. Feeder 22. Lambda probe sleeve 4. Gear motor 23. Removable cover 5. Torch 24. Fan 6. Feeder cover 25. Feeder temperature sensor sleeve 7.
-
Page 9: Technical Data Of The Sd Duo Bio 16-34 Boiler
METAL-FACH Heating Technology Technical data of the SD DUO BIO 16-34 boiler (User | Installer) SD DUO BIO Parameters Nominal thermal power [kW] Boiler power range [kW] 4.8-16 6-20 8.4-28 10.2-34 Heating surface 2.33 2.62 2.85 3.10 Water capacity Maximum operating pressure... -
Page 10: Dimensions Of The Sd Duo Bio 16-34 Boiler
METAL-FACH Heating Technology Dimensions of the SD DUO BIO 16-34 boiler (User | Installer) SD DUO BIO 16-34 boiler... - Page 11 METAL-FACH Heating Technology SD DUO BIO Dimensions 1245 1245 1245 1300 1665 1665 1665 1665 1400 1400 1400 1400 3/4'' 3/4'' 3/4'' 3/4'' 1 ½” 1 ½” 1 ½” 1 ½” 1 ½” 1 ½” 1 ½” 1 ½” 338x198...
-
Page 12: Automation , Safety And Regulation
METAL-FACH Heating Technology Automation , safety and regulation (User | Installer) 1. The boiler automation allows you to set: boiler temperatures; domestic hot water temperatures; fuel feeder operation; manual control of the fan feeder 2. Thermal sensor Mechanical STB protection is placed in the boiler and protects the heating system from overheating. - Page 13 METAL-FACH Heating Technology of the boiler; the boiler should be placed on a foundation made of non-flammable materials, protruding 0.05 m above the floor level and edged with steel angles; There should be artificial lighting in the room, but natural lighting is also recommended;...
- Page 14 METAL-FACH Heating Technology Minimum distance and boiler settings in the boiler room ATTENTION! Mechanical exhaust ventilation should not be used in the boiler room. ATTENTION! Ensuring a sufficient supply of fresh air to the boiler room will enable efficient fuel combustion.
-
Page 15: Boiler Installation
METAL-FACH Heating Technology Boiler installation (User | Installer) An important element of the installation is the correct positioning and leveling of the SD DUO BIO boiler, these boilers do not require special foundations. Leveling the boiler is facilitated by adjustable feet. The boiler must stand vertically 1. -
Page 16: Connecting The Boiler To The Heating System
METAL-FACH Heating Technology Flammability of building materials and products Building materials and products Sandstone, concrete, bricks, fireproof plaster, mortar, A - Non-flammable ceramic tiles, granite B - Difficult to burn Wood-cement boards, glass fibers, mineral insulation C1 - Difficult to burn... - Page 17 METAL-FACH Heating Technology Connection diagrams of boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
- Page 18 METAL-FACH Heating Technology Connection diagrams of boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
- Page 19 METAL-FACH Heating Technology Connecting the boiler to the heating system Legend 1. Outside the building 8. Central heating pump (CH) 2. Expansion tank 9. Domestic hot water pump (DHW) 3. Room regulator 10. Circulation pump 4. Mixer 11. Additional pump P3 5.
- Page 20 METAL-FACH Heating Technology Connecting the boiler to the heating system with a laddomat and buffer Legend 1. Outside the building 8. Central heating pump (CH) 2. Expansion tank 9. Domestic hot water pump (DHW) 3. Room regulator 10. Circulation pump 4.
-
Page 21: Connecting The Boiler To The Heating System In A Closed System
METAL-FACH Heating Technology Connecting the boiler to the heating system in a closed system (Installer) It is important that when installing the boiler in a closed heating system, elements are used to protect the system against overheating and excessive pressure increase, and a controller is used to regulate the temperature during the combustion process. - Page 22 METAL-FACH Heating Technology Boiler protection diagram with built-in cooling coil and thermal protection In solutions with a safety coil built into the boiler, thermal protection is used, for example. Solid fuel boilers with automatic fuel feeding do not pose a significant risk of...
-
Page 23: Expansion Tank Requirements
METAL-FACH Heating Technology ATTENTION! The safety valve should prevent the maximum operating pressure from being exceeded by no more than 10%. Expansion tank requirements (Installer) Each open system heating system should be equipped with an expansion tank , the task of which is to take over the increase in the volume of water filling the system and to vent it. -
Page 24: Connecting The Boiler To The Electrical Installation
The first start-up of the boiler must be performed only by service personnel trained by the manufacturer, with a current certificate of an Authorized Service Technician, Distributor of METAL-FACH Technika Grzewcza or a person with SEP qualifications up to 1.5kW. ATTENTION! - Page 25 METAL-FACH Heating Technology Boiler connection electrical diagram - PLATINUM controller Electrical connection diagram of the regulator: RT – control panel and additionally ecoSTER TOUCH room panel, λ – Lambda probe module, B - module for additional heating circuits, BT –...
-
Page 26: Connecting The Boiler To The Chimney
METAL-FACH Heating Technology Boiler connection electrical diagram - PLATINUM controller Electrical connection diagram - additional module B, where: M3 - regulated circuit temperature sensor (mixer3) CT4, M4 temperature sensor of the regulated circuit (mixer 4) CT4, RM3 - Mixer room thermostat 3,... -
Page 27: Starting The Boiler
METAL-FACH Heating Technology In existing buildings, it is recommended to modernise the brick chimney by using a single- or double-walled stainless steel chimney system (designed for solid fuel boilers). The pipe The boiler is connected to the chimney by means of a flue and a flue pipe. The flue pipe consists of pipes and fittings that are installed in rooms. - Page 28 METAL-FACH Heating Technology Automatic start of the boiler - PLATINUM controller The first step is to connect the boiler to the "contact" Controller display. The red boiler power switch is located in the upper left corner, and an 8.2A fuse is located under the switch.
- Page 29 METAL-FACH Heating Technology Menu - handwork After connecting all devices to the boiler (pumps, valve actuators, etc.) we can check their operation. The "Manual operation" menu is used for this, to enter the manual operation menu, select the manual operation icon and confirm to enter the menu.
- Page 30 METAL-FACH Heating Technology Gutter burner The photo below shows an empty feeder (no starting dose of fuel). When the Manual Feeder Operation menu is set to ON, the fuel will start to appear on the burner. Turning on the boiler To turn on the boiler controller, return to the main menu.
- Page 31 METAL-FACH Heating Technology The lighting process The lighting process is as follows: Feeding time - the feeder feeds the starting portion of fuel; Ignition test time - operation of the fan and feeder to ignite the flame from the embers;...
- Page 32 METAL-FACH Heating Technology First start-up of the boiler. If we have completed all the steps presented above, we can proceed to the first start-up of the boiler. Turning off the boiler If the boiler is to be out of operation for a longer period of time, set the controller panel to the “OFF” mode.
-
Page 33: Suggested Boiler Power Settings
METAL-FACH Heating Technology Suggested boiler power settings (User) To ensure correct, failure-free and efficient operation of the boiler, it is recommended to operate the boiler at 80% of its nominal power and a boiler temperature of at least 60 C. It is also recommended to install a mixing valve. -
Page 34: Boiler Cleaning And Maintenance
METAL-FACH Heating Technology At the end of the heating season, the boiler and the smoke pipe should be thoroughly cleaned; the boiler room should be kept clean and dry. ATTENTION! The product is not intended for use by persons with reduced physical/mental abilities or lacking experience and knowledge, unless they are supervised or instructed by a person responsible for their safety. -
Page 35: Spare Parts List
METAL-FACH Heating Technology Spare parts list (User | Installer) Spare parts Article Temperature sensors for GOLD II Boiler sensor Feeder sensor Return sensor CO sensor DHW sensor External sensor Sensors Exhaust gas sensor Photo sensor Temperature sensors for PLATINUM Boiler sensor... -
Page 36: Examples Of Failures And Devices
METAL-FACH Heating Technology Examples of failures and devices (User) Before you call for service, read the most frequently asked questions. ATTENTION! In the event of an unjustified service call, the customer covers the costs of labor and travel, the price list is available at www.metalfachtg.com.pl/kontakt-z-serwisem TIP! Online report: www.metalfachtg.com.pl/zglos-problem-online... - Page 37 METAL-FACH Heating Technology...
-
Page 38: Condition And Warranty
2. The warranty for the device is provided by the manufacturer (also referred to as the "Guarantor"): Jacek Kucharewicz conducting business activity under the name of METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, st. Sikorskiego 66, NIP: 545-182-60-12, REGON 050073833, telephone +48 85 711 94 54 ext. 17. - Page 39 METAL-FACH Heating Technology companies is available from the Manufacturer - at +48 85 711 94 54 ext. 17) and recording their performance in the warranty card. The inspection of the device is a paid service. 7. Performing service on the device (e.g. device adjustment, cleaning, measurements, exhaust gas analysis) by specialist companies with appropriate authorizations (an example list of specialist companies is available from the Manufacturer - at +48 85 711 94 54 ext.
-
Page 40: Confirmation Of Inspection, Warranty Repair, Service
METAL-FACH Heating Technology Confirmation of inspection, warranty repair, service Date of execution Description of activities performed Signature and stamp of the contractor... - Page 41 METAL-FACH Heating Technology Date of execution Description of activities performed Signature and stamp of the contractor...
- Page 42 METAL-FACH Heating Technology...
-
Page 43: Ec/Eu Declaration Of Conformity
METAL-FACH Heating Technology EC/EU Declaration of Conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel feeding. METAL-FACH Technika Grzewcza Sp. z o.o. Type: SD DUO BIO st. Sikorskiego 66 16-100 Sokółka Factory number:... - Page 44 METAL-FACH Heating Technology Technical documentation : 1. Standard PN-EN 303-5:2021-09 Heating boilers for solid fuels with manual and automatic fuel feeding with a nominal power up to 500 kW. 2. PN EN 1708-1:2020 Welding Basic solutions for welded steel joints Part 1. Pressure-bearing components.
-
Page 45: Warranty Card
METAL-FACH Heating Technology Warranty card Central heating boiler with power [kW]: Type: Number: Production date of the boiler: Boiler sale date: Buyer's name and surname: Buyer's address Date of purchase and stamp Customer Signature ✓ I accept the warranty terms:... - Page 46 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
-
Page 47: Complaint Submission
2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o.o. in the event of an unjustified call for a service team or failure to comply with points 1 or 2 (each started hour of the service technician's work PLN 70 net, travel PLN 1 net/km in both directions). - Page 48 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
-
Page 49: Report On The First Start-Up Of The Boiler
1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document ◻... - Page 50 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
-
Page 51: Report On The First Start-Up Of The Boiler
1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document ◻... - Page 52 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
- Page 53 METAL-FACH Heating Technology...
- Page 56 Online form Video instructions Website Contact with service: Producer: st. Sikorskiego 66, 16-100 Sokółka METAL-FACH Technika Grzewcza Sp. z o. o. st. Sikorskiego 66, 16-100 Sokółka Phone: +48 85 711 94 54 ext. 17 e-mail: p.czepiel@metalfach.com.pl NIP: 545-182-60-12, REGON: 523566030 www.metalfachtg.com.pl...
Need help?
Do you have a question about the SD DUO BIO 16 and is the answer not in the manual?
Questions and answers