Metal-Fach SMART BIO 15 Technical And Operational Documentation
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Metal-Fach SMART BIO 15 Technical And Operational Documentation

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Summary of Contents for Metal-Fach SMART BIO 15

  • Page 3: Table Of Contents

    METAL-FACH Heating Technology Contents Introduction ................................. 2 Symbols used in the manual ............................2 Introductory steps ............................... 2 General information..............................3 Application .................................. 3 Boiler equipment ................................. 4 Basic elements of boiler construction a ........................5 Boiler technical data ..............................7 Boiler dimensions ................................

  • Page 4: Introduction

    Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o. o . We hope that the use of the device will meet your expectations and provide you with much satisfaction. The heating boiler was designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation.

  • Page 5: General Information

    Technika Grzewcza Sp. z o. o .. These people have appropriate training and access to original parts enabling proper service and installation of METAL-FACH Technika Grzewcza Sp. boilers. z o. o ., confirmed by a certificate issued at the company's headquarters.

  • Page 6: Boiler Equipment

    . Instruction manual and warranty card for the blower fan pcs . ATTENTION! METAL-FACH Technika Grzewcza Sp. z o. o . reserves the right to introduce changes in technical parameters, equipment and specifications of the offered goods without prior notice.

  • Page 7: Basic Elements Of Boiler Construction A

    METAL-FACH Heating Technology Basic elements of boiler construction a (User | Installer) The water body is made as a welded structure from certified steel sheets with a thickness of 5 mm P265GH (for elements in contact with exhaust gases) and 4 mm (for other elements) S235JR+N. The automatic feeder supplies fuel to the pellet burner located in the combustion chamber on the side of the boiler.
  • Page 8 METAL-FACH Heating Technology SMART BIO boiler 1. Exchanger 9. Supply connector 2. Feeder 10. Return connector 3. Tray 11. Drain port 4. Feeder cover 12. Chopuch 5. The door is clean 13. Boiler temperature sensor mounting sleeve 6. Inspection doors 14.

  • Page 9: Boiler Technical Data

    METAL-FACH Heating Technology Boiler technical data (User | Installer) Boiler model Parameters SI unit SMART SMART SMART BIO SMART BIO BIO 15 BIO 20 Nominal thermal power [kw] Boiler power range [kw] 4,5-15 6-20 7,5-25 9-30 Water capacity Maximum working pressure [bar] [°C]...

  • Page 10: Boiler Dimensions

    METAL-FACH Heating Technology Boiler dimensions (User | Installer) Dimensions of the boiler with the flue mounted horizontally and vertically. ATTENTION! Boiler feet are available: - from SMART BIO 15 to SMART BIO 30 - Their height is 30 mm.
  • Page 11 METAL-FACH Heating Technology Type SMART BIO 15 SMART BIO 20 SMART BIO 25 SMART BIO 30 1150 1135 1300 1300 1340* 1400* 1400* 1485* 1240* 1300* 1300* 1395* 560* 1100* 1160* 1160* 1255* 140* 140* 140* 140* 115* 115* 115*...

  • Page 12: Security Automation And Regulation

    METAL-FACH Heating Technology Security automation and regulation (User | Installer) 1. The boiler automation allows you to set: See the operating instructions for the electronic controller. 2. Thermal sensor The mechanical STB protection is located in the boiler and protects the heating system against overheating. It is set to C.
  • Page 13 METAL-FACH Heating Technology 2. Boiler rooms with a thermal power of 25 kW should additionally meet the following requirements:  the distance of the furthest boiler from the chimney, with gravity draft, cannot exceed 50 cm of the chimney height;...

  • Page 14: Boiler Installation

    METAL-FACH Heating Technology ATTENTION! Mechanical exhaust ventilation should not be used in the boiler room. ATTENTION! Ensuring the supply of sufficient fresh air to the boiler room will enable effective fuel combustion. ATTENTION! It is necessary to prevent the formation of excessive amounts of carbon dioxide in the room.
  • Page 15 METAL-FACH Heating Technology How to install boiler leveling feet 1. Adjustable foot, 4 pcs 2. M10 nut, 8 pcs 3. Washer Ø10, 8 pcs ATTENTION! An incorrectly leveled boiler may be damaged. ATTENTION! It is unacceptable to place the boiler in a humid or wet room, as this accelerates corrosion, leading to the destruction of the boiler in a short time.

  • Page 16: Connection Of The Boiler With The Heating Installation

    METAL-FACH Heating Technology Connection of the boiler with the heating installation (Installer) The boiler should be connected to the central heating system by a company authorized by the manufacturer, and the correct connection should be confirmed on the warranty card attached to this manual. The boiler should be connected according to the manufacturer's recommendations and in accordance with these instructions.
  • Page 17 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 18 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 19 METAL-FACH Heating Technology Connecting the boiler to the heating installation 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11. Additional pump P3 4. Mixer 12.
  • Page 20 METAL-FACH Heating Technology Connecting the boiler to the heating installation with a laddomat and a buffer 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11.

  • Page 21: Connection Of The Boiler With The Heating Installation In A Closed System

    METAL-FACH Heating Technology Connection of the boiler with the heating installation in a closed system (Installer) It is important to use elements that protect the installation against overheating and excessive pressure increase when installing the boiler in a closed heating system, and to use a controller that regulates the temperature during the combustion process.

  • Page 22: Requirements For The Expansion Vessel

    METAL-FACH Heating Technology However, if something does not work properly, the controller will turn off the feeder for 30 seconds to remove the heat from it. If the feeder temperature does not decrease two minutes after attempting to remove the embers, the controller will make another attempt.

  • Page 23: Connecting The Boiler To The Electrical Installation

    The first start-up of the boiler must be carried out only by a service trained by the manufacturer, with a current certificate of an Authorized Service Technician, Distributor of METAL-FACH Technika Grzewcza Sp. z o. o . or A person with SEP qualifications up to 1.5 kW.
  • Page 24 METAL-FACH Heating Technology Electrical diagram of the boiler connection - PLATINUM controller Electrical connection diagram of the regulator: ecoSTER TOUCH room panel , λ – Lambda probe module, B – module for operating additional heating circuits, BT – boiler temperature sensor type CT4, FS –...
  • Page 25 METAL-FACH Heating Technology Electrical connection diagram - additional module B Electrical connection diagram - additional module B, where: M3 - temperature sensor of the regulated circuit (mixer3) CT4, M4 temperature sensor of the regulated circuit (mixer 4) CT4, RM3 - Room thermostat for mixer 3,...

  • Page 26: Connecting The Boiler To The Chimney

    METAL-FACH Heating Technology Connecting the boiler to the chimney (Installer) Smoke pipes The purpose of the smoke ducts is to reliably discharge exhaust gases outside and suck in air enabling fuel combustion. The chimney draft required for this depends on: ...

  • Page 27: Boiler Movement

    METAL-FACH Heating Technology Boiler movement (User | Installer) ATTENTION! The controller settings are freely adjustable due to the variety of existing central heating installations, the building's heat demand as well as the calorific value of the fuel. The user sets the boiler operating parameters himself.
  • Page 28 METAL-FACH Heating Technology Automatic boiler start-up - PLATINUM controller The first step is to turn on the boiler to the "contact" Controller display. In the upper left corner there is a red boiler power switch, under the switch there is an 8.2A fuse.
  • Page 29 METAL-FACH Heating Technology Menu - manual work After connecting all devices to the boiler (pumps, valve actuators, etc.), we can check their operation. The "Manual work" menu is used for this purpose. To enter the manual work menu, select the manual work icon and confirm to enter the menu.
  • Page 30 METAL-FACH Heating Technology Starting the boiler The boiler needs a dose of fuel to operate. When we deal with a new boiler, the first thing we do is fill the tank with the appropriate type of fuel. The feeder in boilers is a screw type feeder (the screw is responsible for transporting fuel to the burner).
  • Page 31 METAL-FACH Heating Technology The ignition process The ignition process takes place as follows:  Feeding time - the feeder delivers the starting portion of fuel;  Ignition test time - operation of the fan and feeder to start a fire from the embers;...
  • Page 32 METAL-FACH Heating Technology First start-up of the boiler. If we have completed all the steps presented above, we can proceed to the first start-up of the boiler. Boiler shutdown If the boiler is to be idle for a longer period of time, set the controller panel to "OFF" mode.

  • Page 33: Suggested Boiler Power Settings

    METAL-FACH Heating Technology Suggested boiler power settings (User) To obtain proper, failure-free and effective operation of the boiler, it is recommended to operate the boiler at 80% of its nominal power and with a boiler temperature of at least 60°...

  • Page 34: Boiler Cleaning And Maintenance

    METAL-FACH Heating Technology  the boiler room should be kept clean and dry. ATTENTION! The product is not intended for use by persons with reduced physical/mental capabilities or lack of experience and knowledge, unless these persons are supervised or instructed by a person responsible for their safety.

  • Page 35: Spare Parts List

    METAL-FACH Heating Technology Spare parts list (User | Installer) Examples of device failure (User) Before calling the service, please read the most frequently asked questions. Online application: www. metalfachtg . com . pl /zglos-problem-online Hotline: +48 85 711 94 54 ext. 17 Instructional videos: www.
  • Page 36 METAL-FACH Heating Technology...

  • Page 37: Terms Of Warranty

    2. The warranty for the device is provided by the manufacturer (also called the "Guarantor"): Jacek Kucharewicz , running a business under the name METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-182-60-12, REGON 050073833, phone +48 85 711 94 54 ext. 17.
  • Page 38 METAL-FACH Heating Technology 85 711 94 54 ext. 17) , confirming this fact in the warranty card and sending the commissioning report to the Guarantor. The first start-up of the boiler is a paid service and its cost is covered by the User.
  • Page 39 METAL-FACH Heating Technology 11. The warranty does not exclude, limit or suspend the buyer's rights arising from the provisions on warranty for defects in the sold item.

  • Page 40: Confirmation Of Inspection, Warranty Repair And Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair and service Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 41 METAL-FACH Heating Technology Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 42 METAL-FACH Heating Technology...

  • Page 43: Ec/Eu Declaration Of Conformity

    METAL-FACH Heating Technology EC/EU declaration of conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel charging. METAL-FACH Technika Grzewcza Sp. z o. o . Street Sikorskiego 66 Type: 16-100 Sokółka SMART BIO NIP 545-182-60-12...
  • Page 44 METAL-FACH Heating Technology...

  • Page 45: Warranty Card

    All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
  • Page 46 METAL-FACH Heating Technology...

  • Page 47: The Complaint

    2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o. o . In the event of an unjustified call to the service team, or failure to complete points 1 or 2 (each commenced hour of service technician's work PLN 70 net, travel PLN 1 net/km both ways).
  • Page 48 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

  • Page 49: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 50 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

  • Page 51: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 52 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

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