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Summary of Contents for Metal-Fach SMART BIO 15
- Page 1 Technical and operational documentation SMART BIO 15-30 English Original Instructions Edition I, 06/2024...
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Page 3: Table Of Contents
Application ........................................4 Boiler equipment ...................................... 5 Basic elements of boiler construction ..............................6 Technical data of the SMART BIO 15-30 boiler ........................... 8 SMART BIO 15-30 boiler dimensions ..............................9 Automation , safety and regulation ..............................11 Fuel ..........................................11 Requirements for boiler rooms and boiler installation ........................ -
Page 4: Introduction
METAL-FACH Heating Technology Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o.o. We hope that the operation of the device will meet your expectations and provide a lot of satisfaction. The heating boiler has been designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation. -
Page 5: General Information
METAL-FACH Heating Technology In case of any problems, please contact the service department or an authorized service center of METAL-FACH Technika Grzewcza Sp. z o.o.. These persons have the appropriate training and access to original parts enabling the correct performance of service activities and assembly of METAL-FACH Technika Grzewcza Sp. z o.o. boilers, confirmed by a certificate issued at the company's headquarters. -
Page 6: Boiler Equipment
The user should carefully read the operating instructions for the regulator, fan and feeder together with the self-cleaning pellet burner . ATTENTION! METAL-FACH Technika Grzewcza Sp. z o. o. reserves the right to introduce changes to the technical parameters, equipment and specifications of the goods offered without prior notice. -
Page 7: Basic Elements Of Boiler Construction
METAL-FACH Heating Technology Basic elements of boiler construction (User | Installer) The water body is made as a welded construction from certified P265GH steel sheets (for elements in contact with exhaust gases) and S235JR+N (for other elements). The automatic feeder supplies fuel to the pellet burner placed in the combustion chamber on the side of the boiler. - Page 8 METAL-FACH Heating Technology SMART BIO boiler Legend: 1. Exchanger 9. Supply connector 2. Feeder 10. Return pipe 3. Container 11. Drain connector 4. Feeder cover 12. The pipe 5. Clean doors 13. Boiler temperature sensor mounting sleeve 6. Inspection doors 14.
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Page 9: Technical Data Of The Smart Bio 15-30 Boiler
METAL-FACH Heating Technology Technical data of the SMART BIO 15-30 boiler (User | Installer) SMART BIO Parameters Nominal thermal power [kW] Boiler power range [kW] 4.5-15 6-20 7.5-25 9-30 Heating surface Water capacity Maximum operating pressure [bar] Maximum operating temperature... -
Page 10: Smart Bio 15-30 Boiler Dimensions
METAL-FACH Heating Technology SMART BIO 15-30 boiler dimensions (User | Installer) SMART BIO 15-30 boiler... - Page 11 METAL-FACH Heating Technology SMART BIO Dimensions 1150 1135 1300 1300 1340* 1400* 1400* 1485* 1240* 1300* 1300* 1395* 560* 1100* 1160* 1160* 1255* 140* 140* 140* 140* 115* 115* 115* 115* 1100* 1155* 1155* 1190* 1340* 1400* 1400* 1485* 1 1/2”...
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Page 12: Automation , Safety And Regulation
METAL-FACH Heating Technology Automation , safety and regulation (User | Installer) 1. The boiler automation allows you to set: See the operating instructions for the electronic regulator. 2. Thermal sensor Mechanical STB protection is placed in the boiler and protects the heating system from overheating. It is set to 95 Above this temperature it turns off the fan, while at the same time turning on the central heating and central utility water pumps, as well as two additional ones, and opens the mixing valve. - Page 13 METAL-FACH Heating Technology 2. Boiler rooms with a thermal power of 25 kW or more should additionally meet the following requirements: the distance of the boiler furthest from the chimney, with gravity draft, cannot exceed 50 cm of the chimney height;...
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Page 14: Boiler Installation
METAL-FACH Heating Technology ATTENTION! Ensuring a sufficient supply of fresh air to the boiler room will enable efficient fuel combustion. ATTENTION! It is important to prevent the formation of excessive amounts of carbon dioxide in the room. ATTENTION! More detailed information on the requirements for the construction of boiler rooms can be found in the Regulation of the Minister of Infrastructure of 12 March 2009. - Page 15 METAL-FACH Heating Technology Method of installing the boiler leveling feet 1. Adjusting foot, pcs. 4 2. M10 nut, pcs. 8 3. Washer Ø10, pcs. 8 The boiler should be placed on a heat-insulating, non-flammable base, which should be 2 cm larger than the boiler base on each side.
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Page 16: Connecting The Boiler To The Heating System
METAL-FACH Heating Technology Connecting the boiler to the heating system (Installer) The boiler should be connected to the central heating system by a company authorized by the manufacturer, and the correct connection should be confirmed on the warranty card attached to this manual. The boiler should be connected according to the manufacturer's recommendations, in accordance with this manual. - Page 17 METAL-FACH Heating Technology Connection diagrams of boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
- Page 18 METAL-FACH Heating Technology Connection diagrams of boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
- Page 19 METAL-FACH Heating Technology Connecting the boiler to the heating system Legend 1. Outside the building 8. Central heating pump (CH) 2. Expansion tank 9. Domestic hot water pump (DHW) 3. Room regulator 10. Circulation pump 4. Mixer 11. Additional pump P3 5.
- Page 20 METAL-FACH Heating Technology Connecting the boiler to the heating system with a laddomat and buffer Legend 1. Outside the building 8. Central heating pump (CH) 2. Expansion tank 9. Domestic hot water pump (DHW) 3. Room regulator 10. Circulation pump 4.
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Page 21: Connecting The Boiler To The Heating System In A Closed System
METAL-FACH Heating Technology Connecting the boiler to the heating system in a closed system (Installer) It is important that when installing the boiler in a closed heating system, elements are used to protect the system against overheating and excessive pressure increase, and a controller is used to regulate the temperature during the combustion process. - Page 22 METAL-FACH Heating Technology VST 112 valve The emergency extinguishing device, protecting against fuel ignition in the tank, can also be connected to the water supply system and when the set temperature is exceeded, the extinguishing device opens the water valve and operates independently of the electrical power supply.
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Page 23: Expansion Tank Requirements
The first start-up of the boiler must be performed only by service personnel trained by the manufacturer, with a current certificate of an Authorized Service Technician, Distributor of METAL-FACH Technika Grzewcza or a person with SEP qualifications up to 1.5kW. ATTENTION! - Page 24 METAL-FACH Heating Technology Boiler connection electrical diagram - PLATINUM controller Electrical connection diagram of the regulator: RT – control panel and additionally ecoSTER TOUCH room panel, λ – Lambda probe module, B - module for additional heating circuits, BT –...
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Page 25: Connecting The Boiler To The Chimney
METAL-FACH Heating Technology Boiler connection electrical diagram - PLATINUM controller Electrical connection diagram - additional module B, where: M3 - regulated circuit temperature sensor (mixer3) CT4, M4 temperature sensor of the regulated circuit (mixer 4) CT4, RM3 - Mixer room thermostat 3,... -
Page 26: Starting The Boiler
METAL-FACH Heating Technology In existing buildings, it is recommended to modernise the brick chimney by using a single- or double-walled stainless steel chimney system (designed for solid fuel boilers). The pipe The boiler is connected to the chimney by means of a flue and a flue pipe. The flue pipe consists of pipes and fittings that are installed in rooms. - Page 27 METAL-FACH Heating Technology Automatic start of the boiler - PLATINUM controller The first step is to connect the boiler to the "contact" Controller display. The red boiler power switch is located in the upper left corner, and an 8.2A fuse is located under the switch.
- Page 28 METAL-FACH Heating Technology Menu - handwork After connecting all devices to the boiler (pumps, valve actuators, etc.) we can check their operation. The "Manual operation" menu is used for this, to enter the manual operation menu, select the manual operation icon and confirm to enter the menu.
- Page 29 METAL-FACH Heating Technology Gutter burner The photo below shows an empty feeder (no starting dose of fuel). When the Manual Feeder Operation menu is set to ON, the fuel will start to appear on the burner. Turning on the boiler To turn on the boiler controller, return to the main menu.
- Page 30 METAL-FACH Heating Technology The lighting process The lighting process is as follows: Feeding time - the feeder feeds the starting portion of fuel; Ignition test time - operation of the fan and feeder to ignite the flame from the embers;...
- Page 31 METAL-FACH Heating Technology First start-up of the boiler. If we have completed all the steps presented above, we can proceed to the first start-up of the boiler. Turning off the boiler If the boiler is to be out of operation for a longer period of time, set the controller panel to the “OFF” mode.
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Page 32: When Using The Boiler, Please Remember
METAL-FACH Heating Technology When using the boiler, please remember (User) the boiler may only be operated by adults who are familiar with the operating instructions; It is forbidden for children to stay near the boiler without the presence of adults;... -
Page 33: Instructions For Disposing Of The Boiler After Its Service Life Has Elapsed
METAL-FACH Heating Technology Instructions for disposing of the boiler after its service life has elapsed (User) Before scrapping the boiler, all electronic components must be disconnected from it. They are subject to disposal in accordance with the principles of European Directive 2002/96/EC regarding the use of electronic and electrical equipment. -
Page 34: Condition And Warranty
2. The warranty for the device is provided by the manufacturer (also referred to as the "Guarantor"): Jacek Kucharewicz conducting business activity under the name of METAL-FACH Technika Grzewcza Sp. z o.o., 16-100 Sokółka, st. Sikorskiego 66, NIP: 545-182-60-12, REGON 050073833, telephone +48 85 711 94 54 ext. 17. - Page 35 METAL-FACH Heating Technology companies is available from the Manufacturer - at +48 85 711 94 54 ext. 17) and recording their performance in the warranty card. The inspection of the device is a paid service. 7. Performing service on the device (e.g. device adjustment, cleaning, measurements, exhaust gas analysis) by specialist companies with appropriate authorizations (an example list of specialist companies is available from the Manufacturer - at +48 85 711 94 54 ext.
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Page 36: Confirmation Of Inspection, Warranty Repair, Service
METAL-FACH Heating Technology Confirmation of inspection, warranty repair, service Date of execution Description of activities performed Signature and stamp of the contractor... - Page 37 METAL-FACH Heating Technology Date of execution Description of activities performed Signature and stamp of the contractor...
- Page 38 METAL-FACH Heating Technology...
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Page 39: Ec/Eu Declaration Of Conformity
METAL-FACH Heating Technology EC/EU Declaration of Conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel feeding. METAL-FACH Technika Grzewcza Sp. z o.o. Type: SMART BIO st. Sikorskiego 66 16-100 Sokółka Factory number: NIP 545-182-60-12... - Page 40 METAL-FACH Heating Technology Technical documentation : 1. Standard PN-EN 303-5:2021-09 Heating boilers for solid fuels with manual and automatic fuel feeding with a nominal power up to 500 kW. 2. PN EN 1708-1:2020 Welding Basic solutions for welded steel joints Part 1. Pressure-bearing components.
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Page 41: Warranty Card
METAL-FACH Heating Technology Warranty card Central heating boiler with power [kW]: Type: Number: Production date of the boiler: Boiler sale date: Buyer's name and surname: Buyer's address Date of purchase and stamp Customer Signature ✓ I accept the warranty terms:... - Page 42 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
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Page 43: Complaint Submission
2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o.o. in the event of an unjustified call for a service team or failure to comply with points 1 or 2 (each started hour of the service technician's work PLN 70 net, travel PLN 1 net/km in both directions). - Page 44 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
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Page 45: Report On The First Start-Up Of The Boiler
1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document ◻... - Page 46 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
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Page 47: Report On The First Start-Up Of The Boiler
1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document ◻... - Page 48 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o.o., 16- 100 Sokółka, st. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
- Page 49 METAL-FACH Heating Technology...
- Page 52 Online form Video instructions Website Contact with service: Producer: st. Sikorskiego 66, 16-100 Sokółka METAL-FACH Technika Grzewcza Sp. z o. o. st. Sikorskiego 66, 16-100 Sokółka Phone: +48 85 711 94 54 ext. 17 e-mail: p.czepiel@metalfach.com.pl NIP: 545-182-60-12, REGON: 523566030 www.metalfachtg.com.pl...
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