Related Manuals for Metal-Fach SMART EKO-CARBON Series
Summary of Contents for Metal-Fach SMART EKO-CARBON Series
- Page 1 ENGLISH SMART EKO-CARBON RANSLATION OF THE ORIGINAL MANUAL OPERATION AND MAINTENANCE DOCUMENTATION I 2018/04/01 SSUE...
- Page 2 Dear User, Thank you for choosing the heating boiler from Metal-Fach. We hope that the device will meet your requirements and bring much satisfaction. The heating boiler was designed and manufactured according to the most important, current norms and standards, guaranteeing safety and dependable use. Using the device in accordance with the provided manual ensures effective and dependable operation.
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Page 3: Table Of Contents
Table of Contents List of tables Initial activities ..........................3 Tab. 4.1 Boiler equipment ........................4 Applied symbols .......................... 3 Tab. 7.1 Boiler dimentions (mm) SMART EKO-CARBON..............6 General information ........................3 Tab. 8.1 Technical specifications SMART EKO-CARBON ..............7 Boiler equipment ........................ -
Page 4: Initial Activities
The Operation and Maintenance Documentation contains data concerning the design, installation and method of using SMART EKO-CARBON series boilers with a retort burner. A thorough study of the manual enables a proper and safe operation of the boiler. -
Page 5: Boiler Equipment
The user should thoroughly read the instruction manual of the regulator, fan and feeder along as well as the burner. ATTENTION! METAL-FACH reserves the right to implement changes to the parametres, equipment and specification of the offered products without prior notice. -
Page 6: Basic Elements Of The Boiler
6. Basic elements of the boiler (USER/INSTALLER) The water tank’s body is made as a structure welded from certified P265GH steel sheet of a thickness of 6mm (for elements of the furnace) and S235JR steel sheet 4mm thick (for elements of the water jacket). -
Page 7: Basic Dimentions Of The Boiler Smart Eko-Carbon
7. Basic dimentions of the boiler SMART EKO- CARBON (USER/INSTALLER) ATTENTION! Feet are present on boilers: Tab. 7.1 Boiler dimentions (mm) SMART EKO-CARBON - from SMART EKO-CARBON 16 to SMART EKO-CARBON 30 SMART EKO- SMART EKO- SMART EKO- SMART EKO- TYPE Their height is 30 mm. -
Page 8: Technical Specifications Smart Eko-Carbon
8. Technical specifications SMART EKO-CARBON (USER/INSTALLER) Tab. 8.1 Technical specifications SMART EKO-CARBON TYPE OF BOILERS PARAMETERS UNIT SMART EKO–CARBON 30 SMART EKO-CARBON 16 SMART EKO-CARBON 20 SMART EKO-CARBON 25 Nominal thermal output [kW] Boiler power range [kW] 4,8 - 16 6 - 20 7,5 - 25 9 - 30... -
Page 9: Control And Safety
9. Control and safety the height in a new building should be at least 220 cm. in old buildings the the boiler room should be at least 190 cm high as long as the ventilation inside is sufficient (supply- (USER/INSTALLER) exhaust ventilation) 1) Automatic control of the boiler can adjust:... -
Page 10: Boiler Installation
12. Boiler installation ATTENTION! For more information on boiler room construction, refer to the 12.03.2009 Minister (USER/INSTALLER) of Infrastructure Law. The important element of installation is correct setting and levelling of the SMART EKO- CARBON boilers. The boilers do not require special base and need to be leveled with adjustable feet. -
Page 11: Connecting The Boiler To The Heating System
13. Connecting the boiler to the heating system (INSTALLER) 4. Level the position of the boiler. The connecting of the boiler to the central heating system should be contracted to a producer- certified company. This procedure should be confirmed in the warranty card which is attached to this manual. -
Page 12: Schematic 13.1 Connecting The Boiler To The Heating System Diagram
Schematic 13.2 Connecting boilers to the heating system diagram Schematic 13.1 Connecting the boiler to the heating system diagram Tab. 13.1 Symbols applied in the schematics Tab. 13.2 Symbols applied in the schematics Designation Designation Deaeration pipe Temperature sensor Expansion pipe Boiler temperature sensor Signal pipe Outside temperature sensor... -
Page 13: Schematic 13.3 Connecting The Boiler To The Heating System
Schematic 13.3 Connecting the boiler to the heating system Schematic 13.4 Connecting the boiler to the heating system with Laddomat and buffer Figure description: 9. Central heating pump (CO) 1. Outside the building 10. N 10. Hot tap water pump (CWU) 2. -
Page 14: Connection Of Boiler To Heating Installation In Closed-Loop System
14. Connection of boiler to heating installation in closed-loop system (INSTALLER) ATTENTION! The central heating system in the open system must meet the requirements set in the PN-EN 12828:2006 norm- Heating systems in buildings and the PN-EN 303- 5:2012 Solid fuel boilers with manual and automatic feeding. When installing the boiler in the closed system, it is important to use elements that prevent overheating, excessive increase of pressure and use the controller of temperature during burning process. -
Page 15: Requirements For The Expansion Vessel
16. Connecting the boiler to the power supply Thanks to the special design of SMART EKO-CARBON series boilers, the risk of flame penetrating into the fuel dispenser is negligible and is counteracted by: (INSTALLER) ... -
Page 16: Schematic 16.1 Electrical Schematics For Connecting The Boiler- Controller Platinum
Schematic 16.1 Electrical schematics for connecting the boiler– controller PLATINUM. Electrical connection diagram of regulator: Panel - control panel, and additionally, ecoSTER200/ecoSTER TOUCH room panel, λ - Lambda sensor module, B - module for support of additional heating circulations, BT – CT4 boiler temperature sensor, FS –... -
Page 17: Schematic 16.2 Electrical Schematics For Connecting The Boiler
Schematics of electric connections – additional B MODULE, where M3- regulated circuit temperature sensor (mixer 3) CT4 type M4- regulated circuit temperature sensor (mixer 4) CT4 type RM3- mixer 3 room thermostat RM4- mixer 4 room thermostat FS- BU feeder fuel level sensor H2- outlet to the back-up boiler control or alarm or hot tap water circulation pump Relay... -
Page 18: Connecting The Boiler To The Chimney
17. Connecting the boiler to the chimney 18. Boiler start-up (INSTALLER) (USER/INSTALLER) Smoke flue The flue pipes extract the fumes outside and intake air used for burning fuel. The necessary ATTENTION! draught depends on: The controller settings can be regulated depending on the variety of the existing ... -
Page 19: Tips When Using The Boiler
Properly selecting the boiler to the heated rooms. after the heating season is over, the boiler and the smoke duct must be thoroughly Using, between the infeed and return of water, three- of four-way mixing valves, operated cleaned manually or automatically. -
Page 20: Spare Parts List
22. Spare parts list (USER/INSTALLER) Tab. 22.1 Spare parts Spare parts Article Sensors Boiler sensor Feeder sensor Hot Tap Water Sensor Controllers PLUM 860xx Regulator DM 80 Fan RMS-120 Fan Sensor Lambda sensor set Lambda sensor case Feeder Motoreducer with engine Feeder motor Feeder screw Instrumentation... - Page 21 Question Answer Explanation long boiler There is no simple answer. It can be assumed that the boiler The continuous burn time depends on: operate on full tank? can operate for 3-4 days. fuel calorific value, heating insulation of the building ...
- Page 22 Question Answer Explanation The blower fan is not working? The blower fan is not working because it might be unplugged. Put the blower plug back in. The boiler has overheated and STB protection has After the boiler has cooled down, press the STB button. intervened.
- Page 23 Question Answer Explanation Why is there sinter on the Sinter is made by excessive air infeed. Regulate the blower operation. burner? Why does the unburt coal fall The unburnt coal falls into the ash tray because the coal Lower the feeding by 2-3% and check for improvement. into the ash tray? feeing rate is too big.
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Page 24: Warranty Conditions
3. Presentation of the guarantee card, properly filled out (signed and sealed by the seller), at the Warranty conditions time of filing a claim, along with proof of the appliance's purchase (e.g. receipt, invoice). In the event of the User’s loss of the guarantee card, a duplicate will not be issued. 4. - Page 25 Claim procedure: 1. In the event where improper work of the appliance is detected, prior to filing a claim, make sure that all steps were taken according to the Operation and Maintenance Documentation. 2. The User should report the need to repair the appliance under the guarantee without delay, preferably within 7 days from the date on which the defect is detected.
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Page 26: Confirmation Of Performance Of Inspection, Guarantee Repair, Maintenance Service
Confirmation of performance of inspection, guarantee repair, maintenance service: Item Contractor’s signature and seal Date of performance Description of performed activities... -
Page 28: Conformity Declaration We/Ue
Conformity declaration WE/UE Manufacturer: METAL-FACH Jacek Kucharewicz Ul. Sikorskiego 66 16-100 Sokółka NIP 545-100-10-62 Product name and intended use Solid fuel steel central heating boiler with automatic feeder. Type SMART EKO-CARBON …………………………………………. Manufacturer’s number………………..………………………………. Year of production 20………………………………………………………. Relevant documents: Act of 19 April 2016 on conformity assessment and market monitoring systems (Journal of Laws item 542). -
Page 29: Warranty Card For The Steel Boilers, Central Heating Water Boilers
Warranty Card for the steel boilers, central heating water boilers Power: ……………………………………….……………. [kW] Type: ……………………………………………………………. Number: ………………………………………………………………. Production date: ……………………………………….……………………………………….……………………………………….………………………………………………………………………………………………..………. Purchase date: ……………………………………….……………………………………….……………………………………….…………………………………………………………………………………………………..……... Buyer’s name: ………………………..……………………………………….……………………………………….……………………………………….………………………………………………………………………………… Address: ……………………………………….……………………………………….……………………………………….……………………………………….…………………………………………………………………… ………………………………………. ………………………………………. Date of purchase and seal I agree to the warranty conditions Buyer’s signature Personal data given in this form are processed by Jacek Kucharewicz, conducting economic activity under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. -
Page 31: Warranty Claim
Warranty claim Client's details: ………………………………………………………………………………… Batch and product number: …………………………………….………………………… ………………………………………………………………………………….……………… ………………………………….………….……………………………………………… (first name, second name, address, contact number) Name of the product under warranty: ……………………………………………… Purchase document number: date: …………………………………………………………… …………………………………………………………………………………………………. Payment document number: ………..……….………………………………………………. Warranty period:: valid invalid Seller’s signature: …………………………………………………………………………... -
Page 33: Start-Up Report
The fan rotation is correct. Start-up report Opening the blower door with blow (Owner’s copy) power. The screw rotation is correct. In order to verify your purchase and warranty validity please send the report on the start-up within 30 days. You can do it by: E- mailing the scan or photo of the report. - Page 34 User's training certificate on Start-up date Boiler name Boiler power (kW) Serial number Comments ……………………….. ……………………….. ……………………….. ……………………….. Training on safe operation of the boiler included chapter 21. When ……………………………………………………. ……………………………………………………. operating boiler should (TECHNICIAN’S NAME) (OWNER’S NAME) remember Training boiler regulator combustion control.
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Page 35: Start-Up Report
The readings are in accordance with the Start-up report actual state. The fan rotation is correct. (METAL FACH Jacek Kucharewicz company's copy) Opening the blower door with blow In order to verify your purchase and warranty validity please send the report on the start-up within power. - Page 36 User's training certificate on Start-up date Boiler name Boiler power (kW) Serial number Comments ……………………….. ……………………….. ……………………….. ……………………….. Training on safe operation of the boiler included chapter 21. When ……………………………………………………. ……………………………………………………. operating boiler should (TECHNICIAN’S NAME) (OWNER’S NAME) remember Training boiler regulator combustion control.
- Page 38 METAL-FACH J ACEK UCHAREWICZ 66, 16-100 S IKORSKIEGO OKÓŁKA SERVICE INFOLINE . +48 85 711 94 54 METALFACH CALL US WRITE TO US +48 663 453 222 p.czepiel@metalfach.com.pl...
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