Metal-Fach GRAND PELLET 15 Technical And Operational Documentation
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Metal-Fach GRAND PELLET 15 Technical And Operational Documentation

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Summary of Contents for Metal-Fach GRAND PELLET 15

  • Page 3: Table Of Contents

    General information Application Boiler equipment Basic elements of boiler construction Technical data of the GRAND PELLET 15-34 boiler Technical data of the GRAND PELLET 50-150 boiler Dimensions of the GRAND PELLET 15-34 boiler Dimensions of the GRAND PELLET 50-150 boiler...

  • Page 4: Introduction

    METAL-FACH Heating Technology Introduction Dear customer, thank you for purchasing METAL-FACH heating boiler. We hope that the operation of the device will meet your expectations and provide much satisfaction. The heating boiler has been designed and manufactured in accordance with applicable norms and standards, which guarantee safe and reliable operation.

  • Page 5: Introductory Acts

    Carefully read this manual - it contains information you need to use the boiler correctly. In case of any problems, please contact the service department or METAL-FACH Jacek Kucharewicz authorized service. These persons have appropriate training and access to original parts, which enable the proper performance of service and installation of boilers METAL-FACH Jacek Kucharewicz, confirmed by a certificate issued in the seat of the company.

  • Page 6: General Information

    METAL-FACH Heating Technology General information (User) The Operation and Technical Manual is one of the product parts which are supplied together with the purchased central heating boiler. The Operation and Technical Manual includes data concerning the construction and installation as well as the method of operation of boilers with a self-cleaning pellet burner of the GRAND PELLET series.

  • Page 7: Application

    METAL-FACH Heating Technology Application (User | Installer) The boilers are designed for heating facilities of the following types: single-family and multi-family houses, farm buildings, public utility facilities, and for heating usable hot water. They are equipped with an automatic fuel feeding system, ash removal and exchanger cleaning.

  • Page 8: Boiler Equipment

    The user should carefully read the operating instructions for the controller, fan and feeder together with the self-cleaning pellet burner. NOTE! METAL-FACH reserves the right to introduce changes to the technical parameters, equipment and specifications of the offered goods without prior notice.

  • Page 9: Basic Elements Of Boiler Construction

    METAL-FACH Heating Technology Basic elements of boiler construction (User | Installer) The water body is made as a welded structure from approved steel plates P265GH with a thickness of 5 mm (for elements in contact with fire and flue gas) and S235JR+N with a thickness of 4 mm (for elements of the water...
  • Page 10 METAL-FACH Heating Technology Boiler GRAND PELLET 15-34...
  • Page 11 METAL-FACH Heating Technology 1. Exchanger 10. Firebox doors 20. Exhaust fan 2. Self-cleaning pellet burner 11. Ceramic hob 21. Lambda sensor 3. Fireplace 12. Tubular exchanger 22. Exhaust temperature sensor 4. Fuel tank 13. Cleaning and swirling system 23. Boiler temp. sensor bushings 5.
  • Page 12 METAL-FACH Heating Technology Boiler GRAND PELLET 50-150...
  • Page 13 METAL-FACH Heating Technology 1. Fireplace 10. Lambda sensor 20. Upper cleanout door I 2. Self-cleaning pellet burner 11. Tubular exchanger 21. Upper cleanout door II 3. Cleaning and swirling system 12. Ash box 22. Supply spigot thread G 11/2" 4. Ceramic hob 13.

  • Page 14: Technical Data Of The Grand Pellet 15-34 Boiler

    METAL-FACH Heating Technology Technical data of the GRAND PELLET 15-34 boiler (User | Installer) Boiler model Parameters S.I. Unit. GRAND GRAND GRAND GRAND PELLET 15 PELLET 20 PELLET 25 PELLET 34 Nominal heat output [kw]. Boiler output range [kw]. 4,5-15 6-20 7.5-20...

  • Page 15: Technical Data Of The Grand Pellet 50-150 Boiler

    METAL-FACH Heating Technology Technical data of the GRAND PELLET 50-150 boiler (User | Installer) Boiler model Parameters S.I. Unit. GRAND GRAND GRAND GRAND PELLET 50 PELLET 70 PELLET 100 PELLET 150 Nominal heat output [kw]. Boiler output range [kw]. 15-50...

  • Page 16: Dimensions Of The Grand Pellet 15-34 Boiler

    METAL-FACH Heating Technology Dimensions of the GRAND PELLET 15-34 boiler (User | Installer) Boiler GRAND PELLET 15-34...
  • Page 17 METAL-FACH Heating Technology Type GRAND PELLET 15 GRAND PELLET 20 GRAND PELLET 25 GRAND PELLET 34 1400 1400 1400 1450 1300 1300 1300 1475 1300 1265 1265 1440 1030 1200 1200 1200 G 1 1/2'' G 1 1/2'' G 1 1/2''...

  • Page 18: Dimensions Of The Grand Pellet 50-150 Boiler

    METAL-FACH Heating Technology Dimensions of the GRAND PELLET 50-150 boiler (User | Installer) Boiler GRAND PELLET 50-150...
  • Page 19 METAL-FACH Heating Technology Type GRAND PELLET 50 GRAND PELLET 70 GRAND PELLET 100 GRAND PELLET 150 1255 1255 1255 1255 1475 1475 1715 1715 2190 2190 2500 2600 1890 1890 2130 2230 1450 1450 1600 1600 1235 1235 1565 1565...

  • Page 20: Safety Automation And Control

    METAL-FACH Heating Technology Safety automation and control (User | Installer) 1. Boiler automatics enables setting: ● boiler temperature; ● the hot water temperature; ● fuel feeder operation; ● manual control of the feeder fan 2. Thermal sensor Mechanical STB protection is located in the boiler and protects the heating system from overheating. It is set at C.

  • Page 21: Requirements For The Boiler House And Boiler Installation

    METAL-FACH Heating Technology Requirements for the boiler house and boiler installation (User | Installer) In Poland, boiler houses built for solid fuel should meet the requirements of the PN-87/B-02411 standard "Boiler houses built for solid fuel" and OJ. 2015.0.1422 These are divided into two types: 1.
  • Page 22 METAL-FACH Heating Technology ● ventilation requirements are the same as for boiler houses of smaller capacity; in addition, in boiler houses whose capacity exceeds 400 kW, in addition to supply and exhaust ventilation, there should be mechanical ventilation, activated periodically during fuel filling and slagging of boilers, ensuring a minimum of 10 full air changes per hour;...
  • Page 23 METAL-FACH Heating Technology NOTE! Mechanical exhaust ventilation should not be used in the boiler room. NOTE! Ensuring a sufficient supply of fresh air into the boiler room will enable efficient combustion of the fuel. NOTE! Excessive carbon dioxide in the room should be prevented.

  • Page 24: Boiler Installation

    METAL-FACH Heating Technology Boiler installation (User | Installer) An important element of installation is the correct positioning and levelling of the GRAND PELLET type boiler, the boilers do not require special foundations. Boiler leveling is facilitated by adjustable feet (for boilers up to 50kW).

  • Page 25: Connection Of The Boiler To The Heating System

    METAL-FACH Heating Technology Connection of the boiler to the heating system (Installer) Boiler connection to the central heating system should be performed by a firm authorized by the manufacturer and the fact of a proper connection should be confirmed on a guarantee card attached to this manual. Boiler should be connected according to producer recommendations, in accordance with this manual.
  • Page 26 METAL-FACH Heating Technology Boiler connection diagrams to the heating system in accordance with DIN 91/B-02420 Designation Description Vent pipe Expansion pipe Signal tube Overflow pipe Safety pipe Temperature Pressure...
  • Page 27 METAL-FACH Heating Technology Boiler connection diagrams to the heating system in accordance with DIN 91/B-02420 Designation Description Vent pipe Expansion pipe Signal tube Overflow pipe Safety pipe Temperature Pressure...
  • Page 28 METAL-FACH Heating Technology Connecting the boiler to the heating system 8. Central heating pump (C.O.) 1. Outside the building 9. Domestic hot water (DHW) pump 2. Expansion vessel 10. Circulation pump 3. Room controller 11. Auxiliary pump P3 4. Mixer 12.
  • Page 29 METAL-FACH Heating Technology Connection of boiler to heating system with laddomat and buffer 8. Central heating pump (C.O.) 1. Outside the building 9. Domestic hot water (DHW) pump 2. Expansion vessel 10. Circulation pump 3. Room controller 11. Auxiliary pump P3 4.

  • Page 30: Connection Of The Boiler To A Closed Heating System

    METAL-FACH Heating Technology Connection of the boiler to a closed heating system (Installer) NOTE! The completed closed-system central heating installation must meet the requirements of PN-EN 12828:2006 - Heating installations in buildings and PN-EN 303-5:2012 - Solid fuel heating boilers with manual and automatic fuel loading.

  • Page 31: Requirements For The Expansion Vessel

    METAL-FACH Heating Technology Requirements for the expansion vessel (Installer) Each open system heating system should be fitted with an expansion vessel whose function is to take up the increase in volume of the water filling the system and to vent. This vessel should be installed at the highest point of the system, if possible in a vertical line above the boiler(s).

  • Page 32: Boiler Connection To The Electrical Installation

    The first start-up of the boiler must be carried out only by a service technician trained by the manufacturer, with a valid certificate of METAL-FACH Authorised Service Provider, METAL-FACH Distributor or a person holding a SEP license up to 1,5 kW. NOTE!
  • Page 33 METAL-FACH Heating Technology Electrical diagram for boiler connection - PLATINUM controller Electrical connection diagram of the controller: RT - control panel and additionally room panel ecoSTER TOUCH, λ - Lambda probe module, B - module for operating additional heating circuits, BT - boiler temp.
  • Page 34 METAL-FACH Heating Technology Wiring diagram - additional module B Wiring diagram - additional module B, where: M3 - temperature sensor of controlled circuit (mixer3) CT4, M4 temperature sensor for regulated circuit (mixer 4) CT4, RM3 - Mixer room thermostat 3,...

  • Page 35: Connection Of Boiler To Chimney

    METAL-FACH Heating Technology Connection of boiler to chimney (Installer) Smoke ducts The purpose of flue pipes is to reliably carry exhaust fumes to the outside and to draw in air for fuel combustion. The chimney draught required for this depends on: ●...

  • Page 36: Boiler Start-Up

    METAL-FACH Heating Technology Boiler start-up (User | Installer) NOTE! The controller settings are freely adjustable due to the variety of existing central heating installations, heat demand of the building as well as fuel calorific value. The user sets the boiler operation parameters himself. This activity is not subject to service.
  • Page 37 METAL-FACH Heating Technology ● the correct choice of boiler for the size of heated rooms, ● the use of three or four-way mixing valves between the water supply and return, either manually or automatically controlled. In order to maintain the continuity of the burning process it is necessary to periodically refill the fuel tank. The frequency depends on the intensity of the combustion process and should be determined individually on the basis of experience.

  • Page 38: When Using The Boiler, Remember

    METAL-FACH Heating Technology When using the boiler, remember (User) ● The boiler may only be operated by adults who have read the operating instructions; ● It is forbidden for children to be near the boiler without the presence of an adult;...

  • Page 39: Cleaning And Maintenance Of The Boiler

    METAL-FACH Heating Technology Cleaning and maintenance of the boiler (User) NOTE! The boiler may only be cleaned when the appliance is switched off from the mains. It is necessary to keep the combustion chamber and the convection ducts of the boiler clean to save fuel. It is necessary to clean walls and shelves in the combustion chamber through the cleaning and inspection doors.

  • Page 40: List Of Spare Parts

    METAL-FACH Heating Technology List of spare parts (User | Installer) Spare parts Article Sensors Boiler sensor, Feeder sensor, HUW sensor Controls Regulator PLUM860xx Fans Fan DM 80, Fan RMS-120 Igniter Igniter 300W Probe Lambda sensor kit, Sleeve for Lambda Probe...

  • Page 41: Examples Of Equipment Failure

    METAL-FACH Heating Technology Examples of equipment failure (User) Before you call for service, read the frequently asked questions. Online notification: www. metalfachtg. com. pl/zglos-problem-online Hotline: +48 85 711 94 54 ext. 17 Instructional videos: www. youtube. com/c/METALFACHTechnikaGrzewcza FAQ: www. metalfachtg. com. pl/contact-service/#faq...
  • Page 42 METAL-FACH Heating Technology...

  • Page 43: Warranty Conditions

    METAL-FACH Heating Technology Warranty conditions (User) User Statement: I hereby declare that the boiler (hereinafter also referred to as "appliance") has been delivered to me as ordered, new and complete. The vendor has familiarised me with the operation of the appliance and provided me with a set of documentation (in particular: Technical and Operating Documentation containing, inter alia, installation and operating instructions for the appliance, warranty conditions).
  • Page 44 METAL-FACH Heating Technology Conditions for exercising the guarantee: 1. Install the appliance in accordance with the technical and operating documentation (in particular, connect the boiler to a correctly installed system, carry out the initial start-up in accordance with the appliance manufacturer's instructions, use devices to protect the boiler against cold water return (four- way valve with actuator, icemaker, etc.)
  • Page 45 METAL-FACH Heating Technology 4. Defects in the appliance caused by a defective heating system connected to the appliance; 5. Overheating of the boiler by the user; 6. The user connects the boiler to a closed system without using a suitable cooling device;...

  • Page 46: Confirmation Of Inspection, Warranty Repair, Maintenance Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair, maintenance service Date of Signature and stamp of the L. p. Description of the activities carried out implementation contractor...
  • Page 47 METAL-FACH Heating Technology Date of Signature and stamp of the L. p. Description of the activities carried out implementation contractor...
  • Page 48 METAL-FACH Heating Technology...

  • Page 49: Ec/Eu Declaration Of Conformity

    METAL-FACH Heating Technology EC/EU Declaration of Conformity Manufacturer: Product name and intended use: Steel central heating boiler for solid fuel with automatic fuel feed. METAL-FACH Jacek Kucharewicz GRAND PELLET Type: 66 Sikorskiego Street 16-100 Sokółka Factory no: NIP 545-100-10-62 Year of production: Reference documents: 1.
  • Page 50 METAL-FACH Heating Technology...

  • Page 51: Warranty Card

    METAL-FACH Heating Technology Warranty card Central heating boiler of [kW]: Type: Number: Date of manufacture of the central heating boiler: Date of sale of the boiler: First and last name of the buyer: Buyer's address Purchase date and stamp Customer's signature √...
  • Page 52 METAL-FACH Heating Technology...

  • Page 53: Notification Of Complaint

    METAL-FACH Heating Technology Notification of complaint Customer details Central heating boiler data Name Product name: Address of residence Model: Phone Manufacturer's No. No. of purchase Guarantee period Includes | Does not include document: No. of payment document: Detailed description of the fault:...
  • Page 54 METAL-FACH Heating Technology Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-100-10-62, telephone +48 85 711 94 56 for the purpose of implementing the provisions contained in the warranty conditions - in accordance with the Act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws 2014, item 1182).

  • Page 55: Report On The First Start-Up Of The Boiler

    1. Email - which will include a scan or photo of the report. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Jacek Kucharewicz, the address of the company can be found at the end of the Technical and Operational Document.
  • Page 56 METAL-FACH Heating Technology Check feeding of fuel through the feeder. Fire up the boiler in accordance with the section "Starting up the boiler". Pre-adjustment of boiler operating parameter settings. Final adjustment of the boiler operating parameter settings. Confirmation of user training on...

  • Page 57: Report On The First Start-Up Of The Boiler

    1. Email - which will include a scan or photo of the report. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Jacek Kucharewicz, the address of the company can be found at the end of the Technical and Operational Document.
  • Page 58 METAL-FACH Heating Technology Check feeding of fuel through the feeder. Fire up the boiler in accordance with the section "Starting up the boiler". Pre-adjustment of boiler operating parameter settings. Final adjustment of the boiler operating parameter settings. Confirmation of user training on...

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