Metal-Fach SD DUO BIO 16 Technical And Operational Documentation
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Metal-Fach SD DUO BIO 16 Technical And Operational Documentation

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Summary of Contents for Metal-Fach SD DUO BIO 16

  • Page 3: Table Of Contents

    METAL-FACH Heating Technology Table of contents Introduction Symbols used in the manual Definitions of terms used in the manual Introductory acts General information Application Boiler equipment Basic elements of boiler construction Technical data of the boiler Boiler dimensions Safety automation and control...

  • Page 4: Introduction

    METAL-FACH Heating Technology Introduction Dear customer, thank you for purchasing METAL-FACH heating boiler. We hope that the operation of the device will meet your expectations and provide much satisfaction. The heating boiler has been designed and manufactured in accordance with applicable norms and standards, which guarantee safe and reliable operation.

  • Page 5: Introductory Acts

    Carefully read this manual - it contains information you need to use the boiler correctly. In case of any problems, please contact the service department or METAL-FACH Jacek Kucharewicz authorized service. These persons have appropriate training and access to original parts, which enable the proper performance of service and installation of boilers METAL-FACH Jacek Kucharewicz, confirmed by a certificate issued in the seat of the company.

  • Page 6: General Information

    METAL-FACH Heating Technology General information (User) The technical and operation documentation is one of the product parts, delivered together with the purchased central heating boiler. The Operation and Technical Manual contains data on the construction and installation as well as on the method of operation of boilers with a gutter burner of the SD DUOBIO series. Careful reading of this manual ensures correct and safe operation of our boiler.

  • Page 7: Application

    METAL-FACH Heating Technology Application (User | Installer) Steel water boilers are designed for heating usable water in central heating systems. They are designed for heating residential buildings such as: single-family and multi-family houses, farm buildings, public utility buildings. They are equipped with an automatic system for filling the furnace chamber.

  • Page 8: Boiler Equipment

    METAL-FACH Heating Technology Boiler equipment (User) The scope of delivery includes both basic and additional elements, depending on the order. Upon receipt, the product must be carefully inspected for damage during transport and checked for completeness. The elements included in the basic and additional equipment are described below.
  • Page 9 METAL-FACH Heating Technology NOTE! METAL-FACH company reserves the right to introduce changes in technical parameters, equipment and specifications of the offered goods without prior notice.

  • Page 10: Basic Elements Of Boiler Construction

    METAL-FACH Heating Technology Basic elements of boiler construction (User | Installer) The water body is made as a welded structure from approved steel sheets 5 mm thick P265GH (for elements in contact with exhaust gases) and 4 mm thick S235JR+N (for other elements).
  • Page 11 METAL-FACH Heating Technology 6. Feeder cover 32. Thermal insulation 7. Water extinguishing system 33. Fan electrical connection 8. Leakage I 34. Feeder electrical connector 9. Drain II 35. Electrical connector of the igniter 10. Inspection doors 36. Feeder temperature sensor output 11.

  • Page 12: Technical Data Of The Boiler

    METAL-FACH Heating Technology Technical data of the boiler (User | Installer) Boiler model Parameters S.I. Unit. SD DUO SD DUO SD DUO SD DUO BIO - 16 BIO - 20 BIO - 28 BIO - 34 Nominal heat output [kw].
  • Page 13 METAL-FACH Heating Technology...

  • Page 14: Boiler Dimensions

    METAL-FACH Heating Technology Boiler dimensions (User | Installer) NOTE! Boiler feet are present: - from SD DUO BIO 16 to SD DUO BIO 34 Their height is 30 mm.
  • Page 15 METAL-FACH Heating Technology SD DUO BIO - 16 SD DUO BIO - 20 SD DUO BIO - 28 SD DUO BIO - 34 1245 1245 1245 1300 1665 1665 1665 1665 1400 1400 1400 1400 3/4'' 3/4'' 3/4'' 3/4'' 1 ½"...

  • Page 16: Safety Automation And Control

    METAL-FACH Heating Technology Safety automation and control (User | Installer) 1. Boiler automatics enables setting: ● boiler temperature; ● the temperature in the central heating circuit C.O.1,C.O.2 ; ● the hot water temperature; ● room temperature; ● return water temperature from the central heating system (boiler exchanger protection function);...

  • Page 17: Fuel

    METAL-FACH Heating Technology Fuel (User) Fuel for boilers equipped with a screw feeder and retort burner or trough burner is respectively: Wood pellets of class C in accordance with pt. 5.3 (Table 7) of PN EN 303-5:2012 standard: ● diameter: 6 ± 1mm; 8 ± 1mm;...

  • Page 18: Requirements For The Boiler Room And Boiler Installation

    METAL-FACH Heating Technology Requirements for the boiler room and boiler installation (User | Installer) In Poland, boiler houses built for solid fuel should meet the requirements of the PN-87/B-02411 standard "Boiler houses built for solid fuel" and OJ. 2015.0.1422 These are divided into two types: 1.
  • Page 19 METAL-FACH Heating Technology mechanical ventilation, activated periodically during fuel filling and slagging of boilers, ensuring a minimum of 10 full air changes per hour; ● natural lighting shall be provided in the boiler room, illuminating the boiler from the front, and the window area shall be a minimum of 1/15 of the boiler room floor area;...
  • Page 20 METAL-FACH Heating Technology NOTE! Mechanical exhaust ventilation should not be used in the boiler room. NOTE! Ensuring a sufficient supply of fresh air into the boiler room will enable efficient combustion of the fuel. NOTE! Excessive carbon dioxide in the room should be prevented.

  • Page 21: Boiler Installation

    METAL-FACH Heating Technology Boiler installation (User | Installer) An important part of the assembly is a proper setting and leveling of the boiler of SD DUO BIO type, these boilers do not require special foundations. Boiler leveling is facilitated by adjustable feet. The boiler must stand vertically.
  • Page 22 METAL-FACH Heating Technology The boiler should be placed on a heat insulating non-flammable base, which on each side of the boiler should be larger than the base of the boiler by 2 cm. If the boiler is located in a cellar, it is recommended that it is placed on a foundation of at least 5 cm.

  • Page 23: Connection Of The Boiler To The Heating System

    METAL-FACH Heating Technology Connection of the boiler to the heating system (Installer) Boiler connection to the central heating system should be performed by a firm authorized by the manufacturer and the fact of a proper connection should be confirmed on a guarantee card attached to this manual. Boiler should be connected according to producer recommendations, in accordance with this manual.
  • Page 24 METAL-FACH Heating Technology Boiler connection diagrams to the heating system in accordance with DIN 91/B-02420 Designation Description Vent pipe Expansion pipe Signal tube Overflow pipe Safety pipe Temperature Pressure...
  • Page 25 METAL-FACH Heating Technology Boiler connection diagrams to the heating system in accordance with DIN 91/B-02420 Designation Description Vent pipe Expansion pipe Signal tube Overflow pipe Safety pipe Temperature Pressure...
  • Page 26 METAL-FACH Heating Technology Connecting the boiler to the heating system 8. Central heating pump (C.O.) 1. Outside the building 9. Domestic hot water (DHW) pump 2. Expansion vessel 10. Circulation pump 3. Room controller 11. Auxiliary pump P3 4. Mixer 12.
  • Page 27 METAL-FACH Heating Technology Connection of boiler to heating system with laddomat and buffer 8. Central heating pump (C.O.) 1. Outside the building 9. Domestic hot water (DHW) pump 2. Expansion vessel 10. Circulation pump 3. Room controller 11. Auxiliary pump P3 4.

  • Page 28: Connection Of The Boiler To A Closed Heating System

    METAL-FACH Heating Technology Connection of the boiler to a closed heating system (Installer) When installing the boiler in a closed heating system, it is important to use elements protecting the system against overheating, excessive pressure increase and to use a controller regulating the temperature during the combustion process.
  • Page 29 METAL-FACH Heating Technology The coil mounted on the system feed is connected to a cold water pipe, which flows through it only when a thermal valve with a sensor immersed in the boiler feed opens when the set temperature is exceeded. The water passes through the coil and removes heat from the boiler water jacket, before being discharged into a cooling sump, as diverting the hot water directly into the sewer pipes could damage them.
  • Page 30 METAL-FACH Heating Technology VST 112 valve The emergency extinguishing device, which prevents ignition of the fuel in the storage tank, can also be connected to the water supply system and if the set temperature is exceeded, the extinguishing device opens the water valve and operates independently of the electrical supply.

  • Page 31: Requirements For The Expansion Vessel

    METAL-FACH Heating Technology Requirements for the expansion vessel (Installer) Each open system heating system should be fitted with an expansion vessel whose function is to take up the increase in volume of the water filling the system and to vent. This vessel should be installed at the highest point of the system, if possible in a vertical line above the boiler(s).

  • Page 32: Boiler Connection To The Electrical Installation

    The first start-up of the boiler must be carried out only by a service technician trained by the manufacturer, with a valid certificate of METAL-FACH Authorised Service Provider, METAL-FACH Distributor or a person holding a SEP license up to 1,5 kW. NOTE!
  • Page 33 METAL-FACH Heating Technology Electrical diagram for boiler connection - PLATINUM controller Electrical connection diagram of the controller: RT - control panel and additionally room panel ecoSTER TOUCH, λ - Lambda probe module, B - module for operating additional heating circuits, BT - boiler temp.
  • Page 34 METAL-FACH Heating Technology Wiring diagram - additional module B Wiring diagram - additional module B, where: M3 - temperature sensor of controlled circuit (mixer3) CT4, M4 temperature sensor for regulated circuit (mixer 4) CT4, RM3 - Mixer room thermostat 3,...

  • Page 35: Connection Of Boiler To Chimney

    METAL-FACH Heating Technology Connection of boiler to chimney (Installer) Smoke ducts The purpose of flue pipes is to reliably carry exhaust fumes to the outside and to draw in air for fuel combustion. The chimney draught required for this depends on: ●...

  • Page 36: Commissioning The Boiler

    METAL-FACH Heating Technology Commissioning the boiler (User | Installer) NOTE! The controller settings are freely adjustable due to the variety of existing central heating installations, heat demand of the building as well as fuel calorific value. The user sets the boiler operation parameters himself.
  • Page 37 METAL-FACH Heating Technology Automatic boiler start-up - PLATINUM controller The first step is to connect the boiler to a "contact" Controller display. In the upper left corner there is a red boiler power switch, under the switch there is an 8.2A fuse.
  • Page 38 METAL-FACH Heating Technology Menu - manual operation After connecting all devices to the boiler (pumps, valve actuators, etc...) we have the possibility to check their operation. To do this, use the "Manual operation" menu; to enter the manual operation menu, select the manual operation icon and confirm to enter the menu.
  • Page 39 METAL-FACH Heating Technology To do this, select the feeder in the "Manual operation" menu and press ENTER to start it (OFF will change to ON). Trough burner The picture beside shows an empty feeder (no starting dose of fuel). As soon as the manual operation of the feeder is set to ON...
  • Page 40 METAL-FACH Heating Technology Switching the boiler on To activate the boiler controller, return to the main menu. The next step is to press the red button to start the controller. If everything has been done correctly, in the upper left corner instead of the word "OFF"...
  • Page 41 METAL-FACH Heating Technology Firing-up process The firing process is carried out as follows: ● Feeding time - the feeder feeds the starting portion of fuel; ● Ignition test time - operation of the fan and feeder to start a fire from embers;...
  • Page 42 METAL-FACH Heating Technology Putting the boiler into operation for the first time. If you have completed all the steps outlined above you can proceed to the first boiler commissioning. Putting the boiler out In case of a planned longer standstill of the boiler, set the control panel to "OFF" mode.

  • Page 43: Suggested Boiler Output Settings

    METAL-FACH Heating Technology Suggested boiler output settings (User) For correct, trouble-free and efficient operation of the boiler it is recommended to operate the boiler at 80% of its nominal output and the boiler temperature at least 60C . It is also recommended to install a mixing valve.

  • Page 44: When Using The Boiler, Remember

    METAL-FACH Heating Technology When using the boiler, remember (User) ● The boiler may only be operated by adults who have read the operating instructions; ● It is forbidden for children to be near the boiler without the presence of an adult;...

  • Page 45: Cleaning And Maintenance Of The Boiler

    METAL-FACH Heating Technology Cleaning and maintenance of the boiler (User) NOTE! The boiler may only be cleaned when the appliance is switched off from the mains. It is necessary to keep the combustion chamber and the convection ducts of the boiler clean to save fuel. It is necessary to clean walls and shelves in the combustion chamber through the cleaning and inspection doors.

  • Page 46: Instructions For Disposal Of The Boiler At The End Of Its Service Life

    METAL-FACH Heating Technology Instructions for disposal of the boiler at the end of its service life (User) Before scrapping the boiler, all electronic components must be disconnected from the boiler. They must be disposed of in accordance with the European Directive 2002/96/EC concerning the disposal of electronic and electrical equipment.

  • Page 47: List Of Spare Parts

    METAL-FACH Heating Technology List of spare parts (User | Installer) Spare parts Article Temperature sensors for GOLD II Boiler sensor Feeder sensor Return sensor CO sensor HUW sensor External sensor Sensors Exhaust gas sensor Photo sensor Temperature sensors for PLATINUM...

  • Page 48: Examples Of Equipment Failure

    METAL-FACH Heating Technology Examples of equipment failure (User) Before you call for service, read the frequently asked questions. Online application: www.metalfachtg.com.pl/zglos-problem-online +48 85 711 94 54 ext. 17 Hotline: Instructional videos: www.youtube.com/c/METALFACHTechnikaGrzewcza FAQ: www.metalfachtg.com.pl/kontakt-z-serwisem/#faq...
  • Page 49 METAL-FACH Heating Technology...
  • Page 50 METAL-FACH Heating Technology...

  • Page 51: Warranty Conditions

    METAL-FACH Heating Technology Warranty conditions (User) User Statement: I hereby declare that the boiler (hereinafter also referred to as "appliance") has been delivered to me as ordered, new and complete. The vendor has familiarised me with the operation of the appliance and provided me with a set of documentation (in particular: Technical and Operating Documentation containing, inter alia, installation and operating instructions for the appliance, warranty conditions).
  • Page 52 METAL-FACH Heating Technology appliance manufacturer's instructions, use devices to protect the boiler against cold water return (four- way valve with actuator, icemaker, etc.) 2. Sending to the Manufacturer's address a copy of the properly completed warranty card signed and stamped by the seller within 30 days from the date of sale of the device 3.
  • Page 53 METAL-FACH Heating Technology 8. Unauthorised modifications to the device made by the User. Complaints procedure: 1. If you find that the unit is not working properly, make sure that everything has been done in accordance with the Technical and Operating Documentation before making a complaint.

  • Page 54: Confirmation Of Inspection, Warranty Repair, Maintenance Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair, maintenance service Date of Signature and stamp of the L.p. Description of the activities carried out implementation contractor...
  • Page 55 METAL-FACH Heating Technology Date of Signature and stamp of the L.p. Description of the activities carried out implementation contractor...
  • Page 56 METAL-FACH Heating Technology...

  • Page 57: Ec/Eu Declaration Of Conformity

    METAL-FACH Heating Technology EC/EU Declaration of Conformity Manufacturer: Product name and intended use: Steel central heating boiler for solid fuel with automatic fuel feed. METAL-FACH Jacek Kucharewicz SD DUO BIO Type: 66 Sikorskiego Street 16-100 Sokółka Factory no: NIP 545-100-10-62...
  • Page 58 METAL-FACH Heating Technology...

  • Page 59: Warranty Card

    METAL-FACH Heating Technology Warranty card Central heating boiler of [kW]: Type: Number: Date of manufacture of the central heating boiler: Date of sale of the boiler: First and last name of the buyer: Buyer's address Date of purchase and stamp Customer's signature √...
  • Page 60 METAL-FACH Heating Technology...

  • Page 61: Notification Of Complaint

    METAL-FACH Heating Technology Notification of complaint Customer details Central heating boiler data Name Product name: Address of residence Model: Phone Serial No. No. of purchase Guarantee period Includes | Does not include document: No. of payment document: Detailed description of the fault:...
  • Page 62 METAL-FACH Heating Technology Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-100-10-62, telephone +48 85 711 94 56 for the purpose of implementing the provisions contained in the warranty conditions - in accordance with the Act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws 2014, item 1182).

  • Page 63: Report On The First Start-Up Of The Boiler

    Email - which will include a scan or photo of the report. Letter - in which a copy of the report will be sent to the company METAL-FACH Jacek Kucharewicz, the address of the company can be found at the end of the Technical and Operational Document.
  • Page 64 METAL-FACH Heating Technology Fire up the boiler in accordance with the section "Starting up the boiler". Pre-adjustment of boiler operating parameter settings. Final adjustment of the boiler operating parameter settings. Confirmation of user training on Comment Instructions on safe operation of the boiler for the user are included in the chapter "When using the boiler, remember".

  • Page 65: Report On The First Start-Up Of The Boiler

    Email - which will include a scan or photo of the report. Letter - in which a copy of the report will be sent to the company METAL-FACH Jacek Kucharewicz, the address of the company can be found at the end of the Technical and Operational Document.
  • Page 66 METAL-FACH Heating Technology Fire up the boiler in accordance with the section "Starting up the boiler". Pre-adjustment of boiler operating parameter settings. Final adjustment of the boiler operating parameter settings. Confirmation of user training on Comment Instructions on safe operation of the boiler for the user are included in the chapter "When using the boiler, remember".

This manual is also suitable for:

Sd duo bio 20Sd duo bio 28Sd duo bio 34

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