Norton clipper CM 400 Junior Operating Instructions Manual

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CM 400 Junior
OPERATING INSTRUCTIONS
Translation of the original instructions

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Summary of Contents for Norton clipper CM 400 Junior

  • Page 1 CM 400 Junior OPERATING INSTRUCTIONS Translation of the original instructions...
  • Page 2 VERS. 2023.03.17 CM 400 Junior E_MAN_EN...
  • Page 3: Declaration Of Conformity

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: CM 400 Junior 1-30-1 230V 70184630306 Masonry Saws: Code: is in conformity with the following Directives: ...
  • Page 4 VERS. 2023.03.17 CM 400 Junior E_MAN_EN Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: CM 400 Junior 1-30-1 230V 70184630306 Masonry Saw: Code: is in conformity with the following standard: ...
  • Page 5: Table Of Contents

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN CM 400 Junior OPERATING INSTRUCTIONS 1 BASIC SAFETY INSTRUCTIONS 1.1 Symbols 1.2 Machine plate 1.3 Safety instructions for particular operating phases 2 MACHINE DESCRIPTION 2.1 Short description 2.2 Purpose of use 2.3 Layout 2.4 Technical Data 2.5 Statement regarding the vibration emission 2.6 Statement regarding noise emission 3 ASSEMBLY AND COMMISSIONING...
  • Page 6: Basic Safety Instructions

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 1 BASIC SAFETY INSTRUCTIONS The CM 400 Junior is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage.
  • Page 7: Machine Plate

     Always cut with the blade guard in position.  Only fit NORTON diamond blades to the machine! The use of other tools can damage the machine!  Read the blades’ specifications carefully to choose the correct tool for your application.
  • Page 8: Machine Description

    As with all other NORTON products, the operator will immediately appreciate the attention given to detail and quality of materials used in construction. The machine and its component parts are assembled to high standards assuring long life and minimum maintenance.
  • Page 9 VERS. 2023.03.17 CM 400 Junior E_MAN_EN Frame and feet (1) The frame is made of a jig-welded reinforced steel construction to ensure perfect rigidity. 4 removable legs fit into housings welded on frame sides and locked into place with locking screws. Cutting head (2) Spring loaded jig-welded steel console.
  • Page 10: Technical Data

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 2.4 Technical Data Electric motor 2,2 kW 230V with thermal overload protection Electric motor protection IP54 Max. blade diameter 400 mm Bore 25,4 mm Rotation speed of the blade 2700 min Flange diameter 95 mm Cutting depth mm 150 mm (without reversing the material) Sound pressure level...
  • Page 11: Statement Regarding The Vibration Emission

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 2.5 Statement regarding the vibration emission Declared value of vibration emission following EN 12096. Machine Measured value of vibration Uncertainty K Tool used Model / code emission at m/s Model / code CM 400 Junior 230V <2.5 Clipper ALFA...
  • Page 12: Statement Regarding Noise Emission

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 2.6 Statement regarding noise emission Declared value of noise emission following EN ISO 11201 and NF EN ISO 3744. Machine Sound Uncertainty K Sound power Uncertainty K Model / code Pressure level (Sound level (Sound power level Pressure level EN ISO 11201...
  • Page 13: Assembly And Commissioning

    Place the conveyor cart on the guiding rails with the material stop facing the operator. 3.2 Tool assembly Only NORTON blades with a maximum diameter of 400 mm can be used with the CM 400 Junior. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.
  • Page 14: Water Cooling System

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 3.5 Water cooling system Fill the water pan with clean water to approximately 2cm from top (ensure that bottom of pump is fully immersed in water). Open the water-tap on blade guard (note that handle on water-tap should be in line with water-flow). Ensure that water is flowing freely in the circuit and is delivered adequately to both sides of the blade, as insufficient water supply may result in premature failure of the diamond blade.
  • Page 15: Operating The Machine

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 4 OPERATING THE MACHINE 4.1 Site of work 4.1.1 Siting the machine  Remove from the site anything, which might hinder the working procedure!  Make sure the site is sufficiently well lit!  Observe manufacturer's conditions for connecting to power supplies! ...
  • Page 16 VERS. 2023.03.17 CM 400 Junior E_MAN_EN NOTE: While recommended, it is not absolutely necessary to lock the cutting head into a given depth position when jam cutting. The desired cutting depth can be maintained by holding firmly the depth feed handle on the blade guard. If the full depth of cut requires excessive pressure (on very dense material e.g.) make 2 or 3 shallow cuts.
  • Page 17: Transport And Storing

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 5 TRANSPORT AND STORING 5.1 Securing for transport Before transporting the machine, always remove the blade and empty the water pan. Also remove the conveyor cart, as it can be dangerous while you move the machine. 5.2 Transport procedure Two people are necessary to move the machine.
  • Page 18: Maintenance And Servicing

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 6 MAINTENANCE AND SERVICING To ensure a long-term quality from the cutting with the M400, please follow the maintenance plan below: Whole machine Visual control (general aspect, watertightness) Clean Flange and blade fixing devices Clean Belts tension Check and adjust...
  • Page 19: Faults: Causes And Cures

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 7 FAULTS: CAUSES AND CURES Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician.
  • Page 20: Circuit Diagram

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN Circuit diagram Prot. : overload protection...
  • Page 21: Customer Service

    Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper. This machine has been manufactured by: Saint-Gobain Abrasives S.A. 190, Bd. J. F. Kennedy L- 4930 BASCHARAGE Grand-duché de Luxembourg. Tel.: 00352-50 401-1 Fax: 00352- 50 16 33 http://www.construction.norton.eu e-mail: sales.nlx@saint-gobain.com...
  • Page 22: Spare Parts

    VERS. 2023.03.17 CM 400 Junior E_MAN_EN 7.5 Spare parts In order to consult the spare parts lists, we invite you to visit the after-sales website of Norton Clipper by using the following address: https://spareparts.nortonabrasives.com For a quick access, you can also use the QR Code shown below using your mobile phone: This electronic catalogue provides exploded views and spare parts lists for different machines designed by Norton Clipper so you can find references you need.
  • Page 23 VERS. 2023.03.17 CM 400 Junior E_MAN_EN...
  • Page 24 VERS. 2023.03.17 CM 400 Junior E_MAN_EN...

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