Norton Clipper CTC1020XL Owner's Manual
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Norton Clipper CTC1020XL Owner's Manual

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Tile Saw
MODEL:
CTC1020XL
CTC1020XL
rev
B
7/2009

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Summary of Contents for Norton Clipper CTC1020XL

  • Page 1 Tile Saw MODEL: CTC1020XL CTC1020XL 7/2009...

  • Page 2: Warranty

    WARRANTY Important: Before placing equipment operation, record following information. MODEL: SERIAL PURCHASE FROM: ADDRESS: CITY STATE TELEPHONE NO. Before using this equipment, make sure that person using it owner’s read understand instructions this manual.
  • Page 3 Contents Care Maintenance Warranty General Rules Cleaning Prolonged Period Nonuse Extreme Temperature Contents Water Pump Maintenance Belt Replacement Realignment Health Warning Leveling Adjustment Safety Precaution9 Electrical Specifications Recommendations Features Electrical Wiring Diagram Extension Cord Chart Specifications Troubleshooting Unpacking Replacement Parts List Accessories Installation and Operation...

  • Page 4: Health Warning

    CTC1020XL • Owner’s Manual Health Warning WARNING Dust Silica Warning Grinding/cutting/drilling masonry, concrete, metal other materials generate dust, mists fumes containing chemicals known cause serious fatal injury illness, such respiratory disease, cancer, birth defects other reproductive harm. are unfamiliar with risks associated with...

  • Page 5: Safety Precautions

    Safety Precautions visual check machine must made least once shift ensure that visible damages faults recognized. changes (including changes performance or behavior the machine) must reported supervisor. necessary, stop WARNING chine once secure it. case malfunction, stop machine A. Saw blade should inspected daily excessive wear,...

  • Page 6: Specifications

    CTC1020XL • Owner’s Manual Features Generates more torque physically smaller lighter than similarly rated induction motors Rear drip tray increases the surface area collecting water slurry Prevents motor from prevent spillage overheating protects from power surges Features injection mold rubber that provides firm,...

  • Page 7: Installation

    Unpacking cutting head. Secure blade guard place using the provided serrated washer blade guard knob. Open the container and carefully lift the saw by the foam packing 4 Attach rear drip tray to the water tray. and place it on a flat, level working area. Be sure that you have the following items before you discard the container Installation and Operation •...
  • Page 8 CTC1020XL • Owner’s Manual Attach outer flange and blade shaft nut. Hold the blade with hand the other hand tighten with universal wrench. Make certain the flanges pressed flush against blade that the nut firmly tightened, over tighten. Loosen blade guard adjustment knob, lower...
  • Page 9 with horizontal groove insert into other Lift from inside water tray. with the diagonal groove. Remove drain plug and drain water left inside guide onto ruler guide, such that the water tray. edge rip guide aligned with diagonal groove left vertical channel cutting...

  • Page 10: Proper Blade Use

    CTC1020XL • Owner’s Manual Proper Blade Use Don’ts inspect blades daily cracks uneven • operate without safety guards wear. position. Blades • Always appropriate blade for material • operate the saw with blades larger being cut. than 10”. • Inspect arbor shaft for uneven...

  • Page 11: General Rules

    Care and Maintenance power supply equipped with Ground Fault Circuit Interrupt (GFCI) device breaker. GFCI circuit breaker trips unit must be inspected by an authorized dealer prior use! WARNING: CLEANING After every use of machine: GENERAL. RULES Remove dirty water from container.

  • Page 12: Extreme Temperature

    CTC1020XL • Owner’s Manual position, and switch machine on. If water pump machine, insure that machine power switch is does move water only moves a small amount, OFF, connect machine to a 115v power supply, and switch machine once. Clean water pump test.
  • Page 13 ruler guide. A exceeding allowed tolerance REALIGNMENT means that the table moving parallel to blade; hence, further adjustments outlined sleep will Method 1: required. However, scenario described below occurs, other adjustments required instead. This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the blade.
  • Page 14 CTC1020XL • Owner’s Manual Method This procedure corrects another source misalignment that occurs when the table’s orientation is parallel with guide rails. Lift from within water tray place flat level surface. universal wrench loosen (but remove) fasteners from either end of both guide rails.

  • Page 15: Leveling Adjustment

    LEVELING ADJUSTMENT This procedure levels the table that perpendicular to blade and flush against rails. Remove rubber caps the right side of the table. Loosen the exposed lock nuts using socket wrench. Next, flat screwdriver turn shaft the rollers clockwise. (see figure 12) This...
  • Page 16 CTC1020XL • Owner’s Manual Electrical Specifications RECOMMENDATIONS recommended that 15-amp circuit used while operating this saw. This will prevent any loss power interruption. Always plug close possible power source while operating. This will allow receive optimum electricity. Power Always turn off the machine disconnect...

  • Page 17: Troubleshooting

    Norton Diamond Blades defective electric system Have electric system checked by an Authorized Norton Clip- per Service Center Poor machine performance, little Power cord/extension cable too long a power cord/extension cable cable...
  • Page 18 Have bearings motor motor replaced Overheating Ensure optimum flaw cooling Cracks in or near the diamond blade too hard softer bonded Norton segments Diamond Blade. Blade collar (flange) worn Replace blade collar (flange) damage. Motor shaft bearing Replace bearing motor...
  • Page 19 Problem Possible Cause Solution blade is blunt blade type unsuitable the appropriate type Norton material being Diamond blade Saw blade type unsuitable machine performance blade hard Diamond segments blunt Sharpen diamond blade Appearance of not optimal Poor tension blade material...

  • Page 20: Replacement Parts

    BLADE GUARD ASSEMBLY CTC1020XL 242067 RAIL FOR CUTTING TABLE CTC1020XL 242068 CTC WATER PUMP 70184694233 242099 CUTTING TABLE COMPLETE CTC1020XL 242069 NORTON DIAMOND BLADE CALL FACTORY COLLAR LOOSE (OUTER FLANGE) 70184650351 8142007 NUT 5/8-11 HEX 228115 WASHER MB LOCK DIN127B 70184681609 27502...
  • Page 21 Cutting Head Group Part # Description Type 242011 MOTOR MOUNTING PLATE CTC1020XL 70184644121 242012 MOT 2HP 115v/60/1 CTC1020XL 70184644928 242013 BELT GUARD CTC1020XL 242014 BLADE GUARD SHAFT CTC1020XL 242015 BELT GUARD BRACKET CTC1020XL 242016 BLADE SHAFT ASSEY CTC1020XL 70184644929 242017 BELT RPF3230 13 X 560Li (1) 242018 HANDLE 26.5 mm H x 7 mm W x 93 mm L RECTANGLE...

  • Page 22: Guard Assembly

    CTC1020XL • Owner’s Manual Cutting Head Group Part # Description Type 242029 BOOT SWITCH CTC1020XL 242030 THERMAL RESET 15A W/BOOT CTC1020XL 242031 SWITCH W/BOOT CTC1020XL 70184644930 242032 PULLEY 54mm OD x 16mm ID 1G 70184644931 242033 KEY 5X5X30mm 70184600797 235076 SCR M6 X 10 1.0 SET DIN916 242034 BOOT THERMAL RESET BUTTOM CTC1020XL...
  • Page 23 Blade Guard and Water System Group Part # Description Type 70184601387 242001 BLADE GUARD CTC102XL 242002 RIVET 4X3 242003 BRUSH BLADE GUARD (2) 242004 RETAINING CLIP WATER TUBE CTC1020XL 242005 WATER BAFFLE PLATE CTC102DXL 242006 HOSE 6mm ID X 8mm OD X 95mm 242007 Elbow 90°...
  • Page 24 CTC1020XL • Owner’s Manual Cutting Table Group Part # Description Type 70184601818 CUTTING TABLE CASTING CTC1020XL 242037 70184694311 WHEEL ROLLER GROOVED SET OF TWO (2) 242038 70184646075 WHEEL CONCNTRIC FLAT ROLLER (1) CTC1020XL 242039 70184601819 RULLER GUIDE CTC1020XL 242040 242041 SPRING LOCK ASSEMBLY CTC102DXL SPRING CTC1020XL 242042...
  • Page 25 LCBH Group Part # Description Type BEARING HOUSING BLADE SHAFT CTC1020XL 242052 2. BLADE SHAFT CTC1020XL 242053 GASKET RUBBER BEARING HOUSING CTC1020XL 242054 WATER CHANNEL COVER CTC1020XL 242055 CONNECTOR M10 MALE X 7.5 242056 70184647428 242057 HOSE FLEXIBLE ASSEMBLY CTC1020XL PULLEY 57mm OD X 16mm ID 1G 242058 COLLAR TIGHT (INNER FLANGE)
  • Page 26 CTC1020XL • Owner’s Manual Accessories 234030 233041 WRENCH UNIVERSAL GUIDE45/90 YTM1015 CTC/YTM7 233043 233034 GUIDE ADJUSTABLE MITER BLOCK W/HW ANGLE 242083 242084 TEMPLATE BASE STAND CTC1020XL ADJUSTABLE ANGLE TILE GUIDE 242043 SIDE EXTENSION TABLE W/HARDWARE CTC1020XL...
  • Page 27 (e.g. technical questions, reordering 1-800-554-8003 visit www.nortoncon- parts, etc.) will provided Norton. All spare parts structionproducts.com after sales service will stocked shipped from warehouse. PRICES CLAIMS F O R LOST...
  • Page 28 CTC1020XL • Owner’s Manual Contact Norton pride ourselves customer service. have any questions regarding products, whether product inquiry or troubleshooting, please don’t hesitate contact will best answer your questions. some cases, even refer you to a local sales representative that can...
  • Page 29 NOTES...
  • Page 30 CTC1020XL • Owner’s Manual SAINT-GOBAIN ABRASIVES 2770 WEST WASHINGTON STEPHENVILLE, 76401 PHONE: 800-554-8003 FAX: 800-443-1092...

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