Related Manuals for NSD ABSOCODER NPG-220HZCLC
Summary of Contents for NSD ABSOCODER NPG-220HZCLC
- Page 1 ZEF005330404 For Iron and Steel Industry Pulse Converter NPG-220HZCLC Specifications & Instruction Manual Applicable sensor IRS-32.8P18 IRS-32.8PA18...
- Page 3 - Be sure to store the controller in designed temperature and humidity CAUTION range, and do not expose to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.
- Page 4 REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005330400 1, Oct., 2012 1st Edition Japanese document: ZEF005330200 ZEF005330401 11, Jun., 2013 2nd Edition Japanese document: ZEF005330201 ZEF005330402 22, Jul., 2015 3rd Edition Japanese document: ZEF005330202 ZEF005330403...
- Page 5 CONTENTS 1. OVERVIEW ..........................1 1-1. Features ................................1 2. CONFIGURATION ........................2 3. SPECIFICATIONS ........................4 3-1. Converter Specifications ............................ 4 3-2. ABSOCODER Sensor Specifications ......................... 7 3-3. Extension Sensor Cable Specification ....................... 8 4. DIMENSIONS .......................... 9 4-1. Converter ................................9 4-2.
- Page 6 CONTENTS 12. CE MARKING ........................38 12-1. EMC Directives .............................. 38 12-2. EMC Directive and Standards ........................38 12-3. Low Voltage Directive ............................ 38 12-4. Restrictions ..............................39...
- Page 7 1. OVERVIEW NPG-220HZCLC converter is combined with the linear type of ABSOCODER sensor "IRS-32.8P (Inrodsensor)", and it can be connected to two of "IRS-32.8P18". Detected positions are output as the up/down pulse or A/B pulse. The converter outputs 1 pulse when the ABSOCODER sensor travels 1μm. 1-1.
- Page 8 2. CONFIGURATION Indicates the configuration of NPG-220HZCLC. Contact your NSD representative for details of ABSOCODER sensor and the extension sensor cable. ●Connection configuration Connector at cable side (It is included in the converter.) (1) Converter FCN-361J040-AU: Soldered socket FCN-360C040-B: Cover...
- Page 9 ●Model List Items Models Descriptions Converter NPG-220HZCLC Max. operating pressure: 24.5MPa ABSOCODER IRS-32.8P18 Inrodsensor, resolution: 1μm sensor Max. operating pressure: 35.0MPa IRS-32.8PA18 (Linear type) Inrodsensor, resolution: 1μm 4P-S-0144-[L] Standard cable, standard connector 4P-RBT-0144-[L] Robotic cable, standard connector Semi-heat-resistant robotic cable, 4P-URT-0144-[L] standard connector 4P-S-4344-[L]...
- Page 10 3. SPECIFICATIONS 3-1. Converter Specifications (1) General Specification Items Specifications ± Power supply voltage 24VDC 10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...
- Page 11 (2) Performance Specification Items Specifications Converter model NPG-220HZCLC Applicable sensor IRS-32.8P18, IRS-32.8PA18 Minimum resolution 1μm(32.768mm/32768 divisions) Position detection format Semi-absolute format Pulse output format Up/down or A/B phase pulse 0.1μs/5MHz Min. pulse width/Max. repetition frequency (Following values are also settable: 0.2μs/2.5MHz, 0.4μs/1.25MHz, (up/down) 0.8μs/0.625MHz) Pulse output permissible...
- Page 12 (3) Input / Output Specification Items Specifications 1_CLR, 2_CLR (Error clear) Input signals 1_LE, 2_LE (Limmit error) Input circuit DC input, photo-coupler isolation Input logic Negative logic Input Rated input voltage 5VDC Rated input current 10mA (5VDC) ON voltage 3.5VDC or more OFF voltage 1VDC or less 1_ALM, 1_PE, 1_SE, 1_PF (Axis-1 error output)
- Page 13 3-2. ABSOCODER Sensor Specifications IRS-32.8P18, IRS-32.8PA18 Items Specifications Model IRS-32.8P18, IRS-32.8PA18 Detection stroke 16.384 to 1015.808 mm Absolute detection range 32.768mm μ Resolution m(32.768mm/32768) + [stroke (mm)] Linearity error Max. 0.1 /5000 mm 1.1 + 0.0012 x [stroke (mm)] + 0.1 x [cable length (m)] kg Mass Permissible mechanical speed 2000 mm/s...
- Page 14 8-core, 2 pairs without shield + 2 pairs with shield Color Gray Black Heat treatment and Extensible for long Advantage Superior flexibility; ideal for moving place flexible; ideal for distances moving place [Remark] Contact your NSD representative when the extension cable combines different types of cables.
- Page 15 4. DIMENSIONS 4-1. Converter Units: mm Mounting hole DIN rail...
- Page 16 4-2. ABSOCODER Sensor ◆IRS-32.8P18[ ], IRS-32.8PA18[ ] Units: mm K size IRS-32.8P(A)18A：33mm IRS-32.8P(A)18B：58.6mm IRS-32.8P(A)18C：84.2mm IRS-32.8P(A)18D：109.8mm...
- Page 17 4-3. Extension Sensor Cable (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] Units: mm NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] Units: mm NOTE: [L] is given in terms of meter.
- Page 18 5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ①Converter ······························································· 1 unit ②I/O connector ·························································· 1 piece Connector: FCN-361J040-AU / N361J040AU Cover: FCN-360C040-B / N360C040B Manufacturer: FUJITSU COMPONENT LIMITED / OTAX CO.,LTD.
- Page 19 6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.
- Page 20 6-2. ABSOCODER Sensor Installation Conditions and Precautions For precautions in handling Inrodsensor (IRS-32.8P(A)18), consult our sales representative.
- Page 21 7. WIRING 7-1. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from being applied to the cable connectors.
- Page 22 7-1-1. Connection configure example of the sensor cable Indicates the connection configure example when using the dedicated cable and commercially available cable. ● In the case of using the dedicated cable Converter Extension sensor cable ABSOCODER sensor...
- Page 23 ● In the case of using the commercially available cable (JKPEV-S 1.25mm ×5P) and connecting with crimping terminals Please install the crimping Converter terminals by customers JKPEV-S Cable cross section ABSOCODER sensor Dedicated cable Commercially available cable Crimping terminal (R1.25-4) Crimping terminal (R1.25-4) Crimping terminal...
- Page 24 ● In the case of using the commercially available cable (JKPEV-S 1.25mm ×5P) and connecting with a connector Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Dedicated cable Commercially available cable Dedicated cable ABSOCODER sensor JKPEV-S cable Connector pin arrangement Connector pin arrangement...
- Page 25 7-2. Power Supply Connection The power supply should be connected as described below. (1) Power Supply -Choose the capacity of the power supply over double of power consumption of converter. Over current Power +24VDC The power consumption of the converter is 10W or less. Supply protector -The input power supply should be isolated from...
- Page 26 7-3. Input / Output Connector Connection 7-3-1. Pin arrangement of the I/O Connector Connector model: FCN-361J040-AU / FCN-360C040-B (FUJITSU COMPONENT LIMITED) or N361J040AU / N360C040B (OTAX CO.,LTD.) Compatible wire size: 0.3mm Pin No. Signal name Pin No. Signal name Pin arrangement 1_SG 1_+COM Shows the pin arrangement...
- Page 27 7-3-2. Signal names and descriptions Input/ Signal name Descriptions Output 1_PU+ Axis-1 2_PU+ Axis-2 Outputs either Up or A phase pulse A phase pulse 1_PU- Axis-1 2_PU- Axis-2 1_PD+ Axis-1 2_PD+ Axis-2 Down/ Outputs either Down or B phase pulse. Pulse 1_PD- Axis-1...
- Page 28 7-3-3. I/O Circuit Host controller Converter Line driver 5V_A AM26C31 Termination (T.I.) resistor Up/A Down/B Busy 5V_A DC/DC 5V --> 5V External power supply for the output signal 12/24VDC +COM -COM External power supply for the input signal 5VDC +COM -COM *: The I/O circuit is isolated from the power supply and internal circuit by the photocoupler.
- Page 29 ●Logic explanation Input / Output Signal name Logic Term in the timing chart voltage “LOW” / “HIGH” “L” / “H” “L” = 0V (ON / OFF) “LOW” / “HIGH” “L” / “H” “L” = 0V (ON / OFF)
- Page 30 8. NOMENCLATURE 8-1. Part Identification Front face Monitor LEDs Power terminal block -M4 screw Error clear switch I/O connector Axis-1 sensor connector Axis-2 sensor connector Rear face SW1: Axis-1 function selector switches SW2: Axis-2 function selector switches SW3: Common axis function selector switches...
- Page 31 8-2. Monitor LED The monitor display for Axis-1 is isolated from Axis-2 one. For example, the monitor LEDs indicate following when detecting the sensor disconnected error (SE) for Axis-1. - Axis-1 system ready (NOR): OFF - Axis-1 Integrated alarm (ALM): ON - Axis-1 sensor disconnected error (SE): ON Axis-1 monitor Axis-2 monitor...
- Page 32 9. OPERATION 9-1. Operation Sequence START Function selector switch Designate the following setting by a switch which is at rear face of the converter. -------- Refer to section 9-2. 1. Designate the common function selector switch "SW3" for both axes. 2.
- Page 33 9-2. Function Selector Switch Rear face SW1: Axis-1 function selector switches SW2: Axis-2 function selector switches SW3: Common axis function selector switches (1) Function selector switches of each axis SW1, SW2 SW1_*, SW2_* setting Name Description : Factory setting ) 1:OFF 2:OFF 1/1 = 1μm *...
- Page 34 * Relationship between pulse division and pulse width. (In the case of the up/down pulse) Pulse width (μs) / repetition frequency Pulse division (resolution) 1 time 2 times 4 times 8 times 0.1μs 0.2μs 0.4μs 0.8μs 1/1 (1μm) / 5MHz / 2.5MHz / 1.25MHz / 0.625MHz...
- Page 35 9-3. Signal Timing Patterns 9-3-1. Integrated alarm The integrated alarm signal indicates that the converter outputs normal pulses. This signal is "LOW level" when the ABSOCODER sensor and converter are normal status. Important For your safety, read pulses when the Integrated alarm signal is “LOW level”. The integrated alarm is “HIGH level”...
- Page 36 9-3-2. Pulse output timing The pulse is output which is corresponding to the travel distance of the ABSOCODER sensor. The output pulse signal is different by the function selector switch "sensor travel direction setting". ● Up/down pulse - If the sensor travel direction setting is OFF (Up pulse), PU side pulse will be output when the sensor rod travels to the sensor data increase direction indicated in the outer dimension.
- Page 37 ●A/B phase pulse If the sensor travel direction setting is OFF (up pulse), A phase will be faster than B phase when the sensor travels to the sensor data increase direction which is indicated in the outer dimension. T=Ts×4 A phase pulse B phase pulse If the sensor travel direction setting is ON (down pulse), A phase will be slower than B phase when the sensor travels to the sensor data increase direction which is indicated in the outer...
- Page 38 9-4. Error Clear In the case of clearing an error, remove the cause, and then press the error clear button on the converter panel or input the error clear signal. Each axis (Axis-1 and Axis-2) has the error clear button and error clear signal. (1) Using the error clear button on the front face Press the error clear button on the front face.
- Page 39 10. INSPECTIONS The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired. Inspection Inspection Description Criteria Remark item Power Measure the voltage at the power supply 21.6 to 26.4VDC Tester supply...
- Page 40 11. TROUBLESHOOTING The causes and corrective actions for errors that may occur during converter operation are described below. 11-1. Display and Countermeasure when an Error Occurred Converter has LED for the error monitor. Error contents are checked by LED light. Refer to the following list and implement appropriate countermeasures.
- Page 41 ● Other error contents Error contents Probable cause Error cancel procedures Pulse is not The wiring of the I/O connector has problems. Repair the wiring. output. The pulse division of the function selector switch is improper. Set the correct pulse division. The pulse width of the function selector switch is improper.
- Page 42 11-2. Output State when Occurring an Error Indicates the state of output signal when occurring an error. Each error occurs each axis. Sensor Pulse output Integrated Pulse output Low power Output disconnected PU,PD,B alarm error error Items error Pulse output “PE”...
- Page 43 －ＭＥＭＯ－...
- Page 44 12. CE MARKING This product conforms to the EMC Directive. 12-1. EMC Directives It is necessary to do CE marking in the customer’s responsibility in the state of a final product. Confirm EMC compliance of the machine and the entire device by customer because EMC changes configuration of the control panel, wiring, and layout.
- Page 45 12-4. Restrictions In this section, restrictions are described for conforming to the EMC Directive. ●Shielded pulse cable The cable with a shield should be used for pulse outputs. The cable shield should be grounded. ●I/O cable The I/O cable should be shorter than 30m. ●Sensor cable If a 30m or longer sensor cable is to be used, cover the sensor cable with a shielded zippertubing, with the tube shield grounded.
- Page 46 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2022 NSD Corporation All rights reserved.
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