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- Be sure to store the controller in designed temperature and humidity CAUTION range, and do not expose to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.
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REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005241400 5, Feb., 2013 1st Edition Japanese document: ZEF005240504 ZEF005241401 18, Apr., 2013 2nd Edition Japanese document: ZEF005240505 ZEF005241402 11, Jun., 2013 3rd Edition Japanese document: ZEF005240506 ZEF005241403 4, Jul., 2014...
1. OVERVIEW NPG-210HAAVT converter is used in conjunction with an ABSOCODER sensor as a pulse output system which serves an alternative to PLG systems. 1-1. Features Converter has the following features. (1) Superior durability ABSOCODER sensor is not used electronic parts except coils and resistors, and it features a no-contact construction excepting bearing.
External input signal (4) I/O Cable VS-C05-[L] -Error clear (Option) (3) Extension sensor cable (2) ABSOCODER sensor -In the case of using the NSD special cable Connector type VRE-10TP058 VRE-10TP068 VRE-10TP101 -In the case of using the commercially available cable...
(NJW-2012PM8, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) P: Large connector for JKPEV-S cable (NWPC-4012-Ad12, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) R: Crimping terminals for JKPEV-S cable and the NSD special cable (R1.25-4) [L]: Interconnecting sensor cable length (m): 2, 5, 10, 20 G: Silicon oil injected no code: no oil injected ◆...
3. SPECIFICATIONS 3-1. Converter Specifications 3-1-1. General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...
3-1-3. Input / output specification Items Specifications 1ERR CLR (Axis-1 error clear) Input signals 2ERR CLR (Axis-2 error clear) Input circuit Photo-coupler isolation Input Rated input voltage 12VDC/24VDC (10VDC to 30VDC) Rated input current 10mA (24VDC) ON voltage 10VDC or more OFF voltage 4VDC or less 1POUT1, 1POUT2...
3-1-5. Signal timing patterns Signal timing is described in this section. (1) Signal output timing at power ON/OFF Converter power supply 1s or less 0s or more System ready output (NOR) (2) Timing of error clear The error clear signal must be ON 500μ s or more. Error clear input (ERR CLR)
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(3) Pulse output The equalized pulse which corresponds to the rotation speed of the ABSOCODER sensor is output. The timing of the pulse output is different by the setting of the function selector switch "pulse output increase/decrease direction". (a) Function selector switch “pulse output increase/decrease direction”: OFF CW direction CCW direction A phase leads B phase.
3-2. ABSOCODER Sensor Specifications (1) VRE-10TP058 Items Specifications Sensor model VRE-10TP058 Total number of turns Mass Approx. 1kg Linearity error 0.12° Max. Moment of inertia GD /4(J) 3.5 x 10 kg・m ( 3.6 x 10 kgf・cm・s Starting torque 4.9 x 10 N・m or less ( 0.5 kgf・cm or less ) Radial 49N (5kgf)
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(2) VRE-10TP068 / VRE-10TP101 Items Specifications Sensor model VRE-10TP068 VRE-10TP101 Total number of turns F: Flange-mount type: approx. 2 + 0.1 x cable length (m) kg L: Base-mount type: approx. 2.5 + 0.1 x cable Approx. 7.5 + 0.1 x cable Mass length (m) kg length (m) kg...
4-3. Extension Sensor Cable Dimensions (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] NOTE: [L] is given in terms of meter.
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(5) 4P-S-9090-[L] / 4P-RBT-9090-[L] / 4P-URT-9090-[L] / 4P-HRT-9090-[L] Units: mm NOTE: [L] is given in terms of meter.
5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ①Converter ······················································································· 1 unit ②I/O connector·················································································· 1 piece Connector: FCN-361J040-AU / N361J040AU Cover: FCN-360C040-B / N360C040B Manufacturer: FUJITSU COMPONENT LIMITED / OTAX CO.,LTD.
6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.
6-2. ABSOCODER Sensor Installation Conditions and Precautions The ABSOCODER installation procedures and precautions are described in this section. ● Handling of Turn-type ABSOCODER Sensor Item Explanation (1) Main unit (2) Cable ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Mounting For details regarding mounting dimensions, refer to each ABSOCODER dimensions.
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● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling of machine A “direct-link” format will shaft and sensor result in shaft fatigue shaft and / or breakage after long periods. Therefore, be sure to use a coupling device to link the shafts.
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● Coupling of Turn-type ABSOCODER Sensor Item Explanation Precaution 1. Selection of the coupling device should be based on the (1) Coupling device The selection of a larger following factors; selection precaution coupling than necessary - The amount of a mounting error caused by the machine will increase the shaft load design.
7. WIRING 7-1. Power Supply Connection The power supply should be connected as described below. (1) Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. Over current Power +24VDC protector Supply The power consumption of the converter is 10W or less.
7-2. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from Cable clamp being applied to the cable connectors.
7-2-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter Crimping Crimping terminal terminal Crimping (R1.25-4) (R1.25-4) terminal (R1.25-4) ABSOCODER sensor NSD special cable NSD special cable...
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● In the case of using the commercially available cable (JKPEV-S 1.25mm2×5P) and connecting with crimping terminals Please install the crimping terminals by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal Crimping terminal (R1.25-4) (R1.25-4) Crimping terminal (R1.25-4)
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×5P) and connecting with a connector Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.
8. NOMENCLATURE 8-1. Part Identification Part identification is described in this section. Front face Monitor LEDs Axis-1 pulse number setting switch Power terminal block Axis-2 pulse number setting switch (M4 screw) Error clear button common to Axis-1 and Axis-2 I/O connector Axis-1 sensor connector Axis-2 sensor connector Rear face...
8-2. Monitor LED Display contents on the monitor LEDs is described in this section. The monitor display for axis-1 is isolated from axis-2 one. For example, the monitor LEDs indicate the following when detecting the sensor disconnected error (SE) for axis-1. - Axis-1 system ready (NOR): OFF - Axis-1 system error (ERR): ON - Axis-1 sensor disconnected error (SE): ON...
9. OPERATION 9-1. Operation Sequence START Setting (1) Designate the function selector switches which is at -------- Refer to section 9-2, 9-3 rear face of the converter. (2) Set the pulse number. Converter mounting -------- Refer to section 6-1, 7-1 Mount the converter.
9-2. Function Selector Switch Function selector switch is described in this section. Rear face ABSOCODER sensor SW1: rotative direction Axis-1function selector switches SW3: Common axis SW2: function selector switches Axis-2 function selector switches (1) Function selector switches of each axis SW1, SW2 SW1_* Name Setting (...
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function selector switches SW3 Common axis SW3_* Name Setting ( : Factory setting ) If the converter detects an error, the error state is (Automatic clear) automatically cleared when removing the cause. If the converter detects an error, the error state is kept Error clear method except doing either of the following operations after removing the cause.
9-3. Setting of Pulse Number The pulse number is set by the BCD code (binary coded decimal). The BCD code is set by rotary switch "D0 to D2" on the panel. Following charts are indicated the specification of the pulse number setting and setting example. Items Description The output pulse number when the shaft of the ABSOCODER sensor rotated...
9-4. Error Clear Button In the case of clearing an error, remove the cause, and then press the error clear button on the converter panel. The error clear button is effective for both axis-1 and axis-2. Error clear button...
10. INSPECTION The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired Inspection Inspection Description Criteria Remark item Measure the voltage fluctuation at the power Power supply supply terminal block of the converter to Within 21.6V to 26.4VDC...
If the troubleshooting procedures described above fail to solve the problem, the sensor or converter may be defective. In this case, please contact your NSD representative. *1: If the error clear method is set to "auto clear", the error will be cleared automatically after removing the cause of the sensor disconnected error.
11-2. Output State when Occurring an Error Indicates the state of output signal when occurring an error. Axis-1 Axis-2 Output Pulse output System ready Pulse output System ready Item 1POUT1, 1POUT2 1NOR, 2NOR 2POUT1, 2POUT2 1NOR, 2NOR SENSOR1 Vary depending on Vary depending on “ERR”...
11-4. ABSOCODER Sensor Check List ● Connection configuration Extension sensor cable ABSOCODER sensor Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ● Connector pin position and standard coil resistance ranges (at 25℃) Check position Standard coil resistance [Ω...
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Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω /m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω /m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature (25 increases 0.4% when the temperature rises 1...
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