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Summary of Contents for NSD ABSOCODER NPG-210HABVT
- Page 1 ZEF005242004 Pulse Converter Line Driver Output NPG-210HABVT Specifications & Instruction Manual Applicable sensor: VRE-10TP058 VRE-10TP068 VRE-10TP101...
- Page 3 - Be sure to store the controller in designed temperature and humidity CAUTION range, and do not expose to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.
- Page 4 REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005242000 30, Jun., 2014 1st Edition Japanese document: ZEF005241900 ZEF005242001 17, Jan., 2017 2nd Edition Japanese document: ZEF005241901 ZEF005242002 25, Dec., 2020 3rd Edition Japanese document: ZEF005241902 ZEF005242003 26, May, 2022...
- Page 5 -MEMO-...
- Page 6 CONTENTS 1. OVERVIEW ..........................1 1-1. Features ................................1 2. MODEL SELECTION WHEN ORDERING ................2 2-1. Connection Configuration ..........................2 2-2. Model List ................................3 3. SPECIFICATIONS ........................4 3-1. Converter Specifications ............................ 4 3-1-1. General specification........................... 4 3-1-2. Performance specification ........................... 4 3-1-3.
- Page 7 1. OVERVIEW NPG-210HABVT converter is used in conjunction with an ABSOCODER sensor as a pulse output system which serves an alternative to PLG systems. 1-1. Features Converter has the following features. (1) Superior durability ABSOCODER sensor is not used electronic parts except coils and resistors, and it features a no-contact construction excepting bearing.
- Page 8 External input signal (4) I/O Cable VS-C05-[L] -Error clear (Option) (3) Extension sensor cable (2) ABSOCODER sensor -In the case of using the NSD special cable Connector type VRE-10TP058 VRE-10TP068 VRE-10TP101 -In the case of using the commercially available cable...
- Page 9 (NJW-2012PM8, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) P: Large connector for JKPEV-S cable (NWPC-4012-Ad12, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) R: Crimping terminals for JKPEV-S cable and the NSD special cable (R1.25-4) [L]: Interconnecting sensor cable length (m): 2, 5, 10, 20 G: Silicon oil injected...
- Page 10 3. SPECIFICATIONS 3-1. Converter Specifications 3-1-1. General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...
- Page 11 3-1-3. Input / output specification Items Specifications 1ERR CLR (Axis-1 error clear) Input signals 2ERR CLR (Axis-2 error clear) Input circuit DC input, photo-coupler isolation Rated input voltage 12VDC/24VDC (10VDC to 30VDC) Input Rated input current 10mA (24VDC) ON voltage 10VDC or more OFF voltage 4VDC or less...
- Page 12 3-1-4. Input / output connector specification (1) Pin arrangement of the I/O Connector Pin arrangement of input/output connectors is described in this section. Connector model: FCN-361J040-AU / FCN-360C040-B (FUJITSU COMPONENT LIMITED) or N361J040AU / N360C040B (OTAX CO.,LTD.) Compatible wire size: 0.3mm Pin No.
- Page 13 3-1-5. Signal timing patterns Signal timing is described in this section. (1) Signal output timing at power ON/OFF 1s or less 0s or more Converter power supply Normal NOR＋ System ready output NOR－ (2) Timing of error clear The error clear signal must be ON 500μs or more. 500μs or more Error clear input (ERR CLR)
- Page 14 (3) Pulse output The equalized pulse which corresponds to the rotation speed of the ABSOCODER sensor is output. The timing of the pulse output is different by the setting of the function selector switch "pulse output increase/decrease direction". (a) Function selector switch “pulse output increase/decrease direction”: OFF CW direction CCW direction A phase leads B phase.
- Page 15 3-2. ABSOCODER Sensor Specifications (1) VRE-10TP058 Items Specifications Sensor model VRE-10TP058 Total number of turns Mass Approx. 1kg Linearity error 0.12° Max. Moment of inertia GD /4(J) 3.5 x 10 kg･m ( 3.6 x 10 kgf･cm･s Starting torque 4.9 x 10 N･m or less ( 0.5 kgf･cm or less ) Radial 49N (5kgf)
- Page 16 (2) VRE-10TP068 / VRE-10TP101 Items Specifications Sensor model VRE-10TP068 VRE-10TP101 Total number of turns F: Flange-mount type: approx. 2 + 0.1 x cable length (m) kg L: Base-mount type: approx. 2.5 + 0.1 x Approx. 7.5 + 0.1 x cable Mass length (m) kg cable length (m) kg...
- Page 17 3-3. Extension Sensor Cable Specification Items Specifications Model code 4P-S 4P-RBT 4P-URT 4P-HRT Semi-heat-resistant Heat-resistant robotic Cable type Standard cable Robotic cable robotic cable cable Diameter φ8 Operating temperature -5 to +60°C -5 to +105°C 0 to +150℃ range Irradiated cross linked Insulator ETFE plastic foamed polyethylene...
- Page 18 4. DIMENSIONS 4-1. Converter Dimension Units: mm Mounting hole DIN rail...
- Page 19 4-2. ABSOCODER Sensor Dimensions (1) VRE-10TP058MSB (Face-mount type) Units: mm (2) VRE-10TP068FK[ ][L] (Flange-mount type) (3) VRE-10TP068LK[ ][L] (Base-mount type)
- Page 20 (4) VRE-10TP068MK[ ][L] (Face-mount type) Units: mm (5) VRE-10TP101FK[ ][L]-G (Flange-mount type) (6) VRE-10TP101LK[ ][L]-G (Base-mount type)
- Page 21 4-3. Extension Sensor Cable Dimensions (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] NOTE: [L] is given in terms of meter.
- Page 22 (5) 4P-S-9090-[L] / 4P-RBT-9090-[L] / 4P-URT-9090-[L] / 4P-HRT-9090-[L] Units: mm NOTE: [L] is given in terms of meter.
- Page 23 4-4. I/O Cable Units: mm ●VS-C05-[L] NOTE: [L] is given in terms of meter.
- Page 24 5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ①Converter······································································· 1 unit ②I/O connector ·································································· 1 piece Connector: FCN-361J040-AU / N361J040AU Cover: FCN-360C040-B / N360C040B Manufacturer: FUJITSU COMPONENT LIMITED / OTAX CO.,LTD.
- Page 25 6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.
- Page 26 6-2. ABSOCODER Sensor Installation Conditions and Precautions The ABSOCODER installation procedures and precautions are described in this section. ● Handling of Turn-type ABSOCODER Sensor Item Explanation (1) Main unit (2) Cable ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Mounting For details regarding mounting dimensions, refer to each ABSOCODER dimensions.
- Page 27 ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling of machine A “direct-link” format will shaft and sensor result in shaft fatigue shaft and / or breakage after long periods. Therefore, be sure to use a coupling device to link the shafts.
- Page 28 ● Coupling of Turn-type ABSOCODER Sensor Item Explanation Precaution 1. Selection of the coupling device should be based on the (1) Coupling device The selection of a larger following factors; selection precaution coupling than necessary - The amount of a mounting error caused by the machine will increase the shaft load design.
- Page 29 7. WIRING 7-1. Power Supply Connection The power supply should be connected as described below. (1) Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. Over current Power +24VDC protector Supply The power consumption of the converter is 10W or less.
- Page 30 7-2. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from Cable clamp being applied to the cable connectors.
- Page 31 7-2-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter Crimping Crimping terminal terminal Crimping (R1.25-4) (R1.25-4) terminal (R1.25-4) ABSOCODER sensor NSD special cable NSD special cable...
- Page 32 ● In the case of using the commercially available cable (JKPEV-S 1.25mm2×5P) and connecting with crimping terminals Please install the crimping terminals by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal Crimping terminal (R1.25-4) (R1.25-4) Crimping terminal (R1.25-4)
- Page 33 ×5P) and connecting with a connector Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.
- Page 34 7-3. Input / Output Connector Connection Converter Host controller Termination Line driver resistor 1POUT1＋ (2POUT1＋) A5 ( B16) A phase 1POUT1－ (2POUT1－) B5 ( A16) A6 ( B15) 1POUT2＋ (2POUT2＋) B phase 1POUT2－ (2POUT2－) B6 ( A15) 1NOR＋ (2NOR＋) A7 ( B14) System ready 1NOR－...
- Page 35 8. NOMENCLATURE 8-1. Part Identification Part identification is described in this section. Front face Monitor LEDs Axis-1 pulse number setting switch Power terminal block Axis-2 pulse number setting switch (M4 screw) Error clear button common to Axis-1 and Axis-2 I/O connector Axis-1 sensor connector Axis-2 sensor connector Rear face...
- Page 36 8-2. Monitor LED Display contents on the monitor LEDs is described in this section. The monitor display for axis-1 is isolated from axis-2 one. For example, the monitor LEDs indicate the following when detecting the sensor disconnected error (SE) for axis-1. - Axis-1 system ready (NOR): OFF - Axis-1 system error (ERR): ON - Axis-1 sensor disconnected error (SE): ON...
- Page 37 9. OPERATION 9-1. Operation Sequence START Setting (1) Designate the function selector switches which is at -------- Refer to section 9-2, 9-3 rear face of the converter. (2) Set the pulse number. Converter mounting -------- Refer to section 6-1, 7-1 Mount the converter.
- Page 38 9-2. Function Selector Switch Function selector switch is described in this section. Rear face ABSOCODER sensor SW1: rotative direction Axis-1 function selector switches SW3: Common axis SW2: function selector switches Axis-2 function selector switches (1) Function selector switches of each axis SW1, SW2 SW1_* Name Setting (...
- Page 39 function selector switches SW3 Common axis SW3_* Name Setting ( : Factory setting ) If the converter detects an error, the error state is (Automatic clear) automatically cleared when removing the cause. If the converter detects an error, the error state is kept Error clear method except doing either of the following operations after removing the cause.
- Page 40 9-3. Setting of Pulse Number The pulse number is set by the BCD code (binary coded decimal). The BCD code is set by rotary switch "D0 to D2" on the panel. Following charts are indicated the specification of the pulse number setting and setting example. Items Description The output pulse number when the shaft of the ABSOCODER sensor rotated...
- Page 41 9-4. Error Clear Button In the case of clearing an error, remove the cause, and then press the error clear button on the converter panel. The error clear button is effective for both axis-1 and axis-2. Error clear button...
- Page 42 10. INSPECTION The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired Inspection Inspection Description Criteria Remark item Measure the voltage fluctuation at the power Power supply supply terminal block of the converter to Within 21.6V to 26.4VDC...
- Page 43 If the troubleshooting procedures described above fail to solve the problem, the sensor or converter may be defective. In this case, please contact your NSD representative. *1: If the error clear method is set to "auto clear", the error will be cleared automatically after removing the cause of the sensor disconnected error.
- Page 44 11-2. Output State when Occurring an Error Indicates the state of output signal when occurring an error. Axis-1 Axis-2 Output Pulse output Pulse output System ready System ready Item A phase (1POUT1) A phase (2POUT1) 1NOR 2NOR B phase (1POUT2) B phase (2POUT2) SENSOR1 Vary depending on...
- Page 45 -MEMO-...
- Page 46 11-4. ABSOCODER Sensor Check List ● Connection configuration Extension sensor cable ABSOCODER sensor Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ● Connector pin position and standard coil resistance ranges (at 25℃) Check position Standard coil resistance [Ω] Signal...
- Page 47 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature (25 increases 0.4% when the temperature rises 1...
- Page 48 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2024 NSD Corporation All rights reserved.
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