Related Manuals for NSD Absocoder NPG-10HAAV1R
Summary of Contents for NSD Absocoder NPG-10HAAV1R
- Page 1 ZEF005241305 Pulse Converter NPG-10HAAV1R Specifications & Instruction Manual Applicable sensor: VRE-P061 VRE-P074 VRE-P097 VRE-P101...
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Page 3: General Safety Rules
- Be sure to store the controller in designed temperature and humidity CAUTION range, and do not expose to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods. -
Page 4: Revision History
REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005241300 9, Jan., 2013 1st Edition Japanese document: ZEF005240702 ZEF005241301 11, Jun., 2013 2nd Edition Japanese document: ZEF005240703 ZEF005241302 4, Jul., 2014 3rd Edition Japanese document: ZEF005240704 ZEF005241303 17, Jan., 2017... - Page 5 -MEMO-...
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Page 6: Table Of Contents
CONTENTS 1. OVERVIEW ..........................1 1-1. Features ................................1 2. MODEL SELECTION WHEN ORDERING ................2 2-1. Connection Configuration ..........................2 2-2. Model List ................................3 3. SPECIFICATIONS ........................4 3-1. Converter Specifications ............................ 4 3-1-1. General specification........................... 4 3-1-2. Performance specification ........................... 4 3-1-3. -
Page 7: Overview
1. OVERVIEW NPG-10HAAV1R converter is used in conjunction with an ABSOCODER sensor as a pulse output system which serves an alternative to PLG systems. 1-1. Features Converter has the following features. (1) Superior durability ABSOCODER sensor is not used electronic parts except coils and resistor, and it features a no-contact construction excepting bearing. -
Page 8: Model Selection When Ordering
-System ready External input signal (5) I/O Cable VS-C05-[L] -Error clear (Option) (3) Extension sensor cable (2) ABSOCODER sensor (4) Option In the case of using the NSD special cable Connector type VRE-P061 RB-01 VRE-P074 L type flange for VRE-P061 VRE-P097... -
Page 9: Model List
(NJW-2012PM8, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) P: Large connector for JKPEV-S cable (NWPC-4012-Ad12, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) R: Crimping terminals for JKPEV-S cable and the NSD special cable (R1.25-4) [L]: Interconnecting sensor cable length (m): 2, 5, 10, 20 G: Silicon oil injected no code: no oil injected ◆... -
Page 10: Specifications
3. SPECIFICATIONS 3-1. Converter Specifications 3-1-1. General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s... -
Page 11: Input / Output Specification
3-1-3. Input / output specification Items Specifications Input signals 1ERR CLR, 2ERR CLR (Error clear) Input circuit Photo-coupler isolation Rated input voltage 12VDC/24VDC (10VDC to 30VDC) Input Rated input current 10mA (24VDC) ON voltage 10VDC or more OFF voltage 4VDC or less 1POUT1, 1POUT2, 1Z (Channel-1 pulse output) Output signals... -
Page 12: Input / Output Connector Specification
3-1-4. Input / output connector specification (1) Pin arrangement of the I/O Connector Pin arrangement of input/output connectors is described in this section. Connector model: FCN-361J040-AU / FCN-360C040-B (FUJITSU COMPONENT LIMITED) or N361J040AU / N360C040B (OTAX CO.,LTD.) Compatible wire size: 0.3mm Pin No. -
Page 13: Signal Timing Patterns
3-1-5. Signal timing patterns Signal timing is described in this section. (1) Signal output timing at power ON/OFF Converter power supply 1s or less 0s or more System ready output (NOR) (2) Timing of error clear The error clear signal must be ON 500μs or more. Error clear input (ERR CLR) - Page 14 (3) Pulse output The equalized pulse which corresponds to the rotation speed of the ABSOCODER sensor is output. The timing of the pulse output is different by the setting of the function selector switch "pulse output increase/decrease direction" and “Z phase pulse logic”. (a) Function selector switch “pulse output increase/decrease direction”: OFF, “Z phase pulse logic”: OFF CW direction CCW direction...
- Page 15 (c) Function selector switch “pulse output increase/decrease direction”: ON, “Z phase pulse logic”: OFF CW direction CCW direction B phase leads A phase. A phase leads B phase. phase phase （POUT1） （POUT1） phase phase （POUT2） （POUT2） phase phase （Z） （Z） a=T/4 ±...
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Page 16: Absocoder Sensor Specifications
3-2. ABSOCODER Sensor Specifications (1) VRE-P061 / VRE-P074 Items Specifications Sensor model VRE-P061 VRE-P074 Total number of turns Number of divisions 8192 (2 Flange-mount type: 3.5+0.1 x cable length (m) kg Base-mount type: 5.5+0.1 x cable Mass 1.3kg length (m) kg Face-mount type: 3.0+0.1 x cable length (m) kg Linearity error... - Page 17 (2) VRE-P097 / VRE-P101 Items Specifications Sensor model VRE-P097 VRE-P101 Total number of turns Number of divisions 8192 (2 Mass 6.5+0.1 x cable length (m) kg Linearity error 0.7°Max. Moment of inertia GD /4(J) 3.3 x 10 kg･m (3.4 x 10 kgf･cm･s Starting torque 9.8 x 10...
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Page 18: Extension Sensor Cable Specification
3-3. Extension Sensor Cable Specification Items Specifications Model code 4P-S 4P-RBT 4P-URT 4P-HRT Semi-heat-resistant Heat-resistant robotic Cable type Standard cable Robotic cable robotic cable cable Diameter φ8 Operating temperature -5 to +60°C -5 to +105°C 0 to +150℃ range Irradiated cross linked Insulator ETFE plastic foamed polyethylene... -
Page 19: Dimensions
4. DIMENSIONS 4-1. Converter Dimension Units: mm DIN rail... -
Page 20: Absocoder Sensor Dimensions
4-2. ABSOCODER Sensor Dimensions (1) VRE-P061FK[ ] (Flange-mounting type) Units: mm (2) Option: RB-01 L-type flange for VRE-P061 (3) VRE-P074FK[ ][L]-G (Flange-mount type) - Page 21 (4) VRE-P074LK[ ][L]-G (Base-mount type) Units: mm (5) VRE-P074MK[ ][L]-G (Face-mount type) (6) VRE-P097FK[ ][L]-G (Flange-mount type)
- Page 22 (7) VRE-P097LK[ ][L]-G (Base-mount type) Units: mm (8) VRE-P101FK[ ][L]-G (Flange-mount type) (9) VRE-P101LK[ ][L]-G (Base-mount type)
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Page 23: Extension Sensor Cable Dimensions
4-3. Extension Sensor Cable Dimensions (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] NOTE: [L] is given in terms of meter. - Page 24 (5) 4P-S-9090-[L] / 4P-RBT-9090-[L] / 4P-URT-9090-[L] / 4P-HRT-9090-[L] Units: mm NOTE: [L] is given in terms of meter.
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Page 25: I/O Cable
4-4. I/O Cable Units: mm ●VS-C05-[L] NOTE: [L] is given in terms of meter. -
Page 26: Checking The Contents Of The Shipping Case
5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ①Converter······································································· 1 unit ②I/O connector ·································································· 1 piece Connector: FCN-361J040-AU / N361J040AU Cover: FCN-360C040-B / N360C040B Manufacturer: FUJITSU COMPONENT LIMITED / OTAX CO.,LTD. -
Page 27: Installation
6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range. -
Page 28: Absocoder Sensor Installation Conditions And Precautions
6-2. ABSOCODER Sensor Installation Conditions and Precautions The ABSOCODER installation procedures and precautions are described in this section. ● Handling of Turn-type ABSOCODER Sensor Item Explanation (1) Main unit (2) Cable ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Mounting For details regarding mounting dimensions, refer to each ABSOCODER dimensions. - Page 29 ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling of machine A “direct-link” format will shaft and sensor result in shaft fatigue shaft and / or breakage after long periods. Therefore, be sure to use a coupling device to link the shafts.
- Page 30 ● Coupling of Turn-type ABSOCODER Sensor Item Explanation Precaution 1. Selection of the coupling device should be based on the (1) Coupling device The selection of a larger following factors; selection precaution coupling than necessary - The amount of a mounting error caused by the machine will increase the shaft load design.
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Page 31: Wiring
7. WIRING 7-1. Power Supply Connection The power supply should be connected as described below. (1) Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. Over current Power +24VDC protector Supply The power consumption of the converter is 10W or less. -
Page 32: Connection Between Converter And Absocoder Sensor
7-2. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from Cable clamp being applied to the cable connectors. -
Page 33: Connection Configure Example Of The Sensor Cable
7-2-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter Crimping Crimping terminal terminal Crimping (R1.25-4) (R1.25-4) terminal (R1.25-4) ABSOCODER sensor NSD special cable NSD special cable... - Page 34 ● In the case of using the commercially available cable (JKPEV-S 1.25mm2×5P) and connecting with crimping terminals Please install the crimping terminals by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal Crimping terminal (R1.25-4) (R1.25-4) Crimping terminal (R1.25-4)
- Page 35 Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.
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Page 36: Input / Output Connector Connection
7-3. Input / Output Connector Connection ● In the case of using the pulse output circuit as sink type circuit External power supply 12/24VDC Converter Host controller 1VCC (2VCC) B1, B2 pin (A19, A20 pin) 1POUT1 (2POUT1) Pulse 1 input A5 pin (B16 pin) 1POUT2 (2POUT2) Pulse 2 input... - Page 37 ● In the case of using the pulse output circuit as source type circuit External power supply 12/24VDC Converter Host controller 1VCC (2VCC) B1, B2 pin (A19, A20 pin) 1POUT1 (2POUT1) Pulse 1 input A5 pin (B16 pin) 1POUT2 (2POUT2) Pulse 2 input A6 pin (B15 pin) Pulse 3 input...
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Page 38: Nomenclature
8. NOMENCLATURE 8-1. Part Identification Part identification is described in this section. Front face Monitor LEDs Channel-1 Pulse number setting switch Power terminal block Channel-2 (M4 screw) Pulse number setting switch Error clear button I/O connector Sensor connector Rear face SW1: Channel-1 Function selector switches... -
Page 39: Monitor Led
8-2. Monitor LED Display contents on the monitor LEDs is described in this section. Channel-1 Monitor LED Channel-2 Monitor LED Description Display Name Color System ready Green LED turns ON when the pulse output is normal status. The converter detects an error, and LED turns ON when the pulse System error output is abnormal state. -
Page 40: Operation
9. OPERATION 9-1. Operation Sequence START Setting (1) Designate the function selector switches which is at -------- Refer to section 9-2, 9-3 rear face of the converter. (2) Set the pulse number. Converter mounting -------- Refer to section 6-1, 7-1 Mount the converter. -
Page 41: Function Selector Switch
9-2. Function Selector Switch Function selector switch is described in this section. Rear face ABSOCODER sensor SW1: rotative direction Channel-1 Function selector switches SW3: Common function selector SW2: switches Channel-2 Function selector switches (1) Function selector switches of each channel SW1, SW2 SW1_* Name Setting (... - Page 42 function selector switches SW3 Common SW3_* Name Setting ( : Factory setting ) If the converter detects an error, the error state is (Automatic clear) automatically cleared when removing the cause. If the converter detects an error, the error state is kept Error clear method except doing the following operations after removing the cause.
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Page 43: Setting Of Pulse Number
9-3. Setting of Pulse Number The pulse number is set by the BCD code (binary-coded decimal) or binary code. The BCD code or binary code is set by rotary switch "D0 to D2" on the panel. Select of the BCD code (binary-coded decimal) or binary code set the function selector switch "pulse number setting selection”. - Page 44 (2) In the case of binary code (Function selector switch “pulse number setting selection”: ON) Setting example Number of pulse output 【Factory setting】 Setting 2048 pulses/turn ⇒ 0 ⇒ 0 It is 2048 pulses/turn when setting the pulse number of 2048 or more. ⇒...
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Page 45: Error Clear Button
9-4. Error Clear Button In the case of clearing an error, remove the cause, and then press the error clear button on the converter panel. Error clear button... -
Page 46: Inspection
10. INSPECTION The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired Inspection Inspection Description Criteria Remark item Measure the voltage fluctuation at the power Power supply supply terminal block of the converter to Within 21.6V to 26.4VDC... -
Page 47: Troubleshooting
If the troubleshooting procedures described above fail to solve the problem, the sensor or converter may be defective. In this case, please contact your NSD representative. *1: If the error clear method is set to "auto clear", the error will be cleared automatically after removing the cause of the sensor disconnected error. -
Page 48: Output State When Occurring An Error
11-2. Output State when Occurring an Error Indicates the state of output signal when occurring an error. Channel-1 Channel-2 Output System ready Pulse output Pulse output Item 1NOR, 2NOR 1POUT1, 1POUT2, 1Z 2POUT1, 2POUT2, 2Z “ERR” and “SE” LED is ON. HIGH level HIGH level Output OFF... - Page 49 - MEMO -...
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Page 50: Absocoder Sensor Check List
11-4. ABSOCODER Sensor Check List ● Connection configuration Extension sensor cable ABSOCODER sensor Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ● Connector pin position and standard coil resistance ranges (at 25℃) Check position Standard coil resistance [Ω] Signal... - Page 51 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature (25 increases 0.4% when the temperature rises 1...
- Page 52 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2022 NSD Corporation All rights reserved.
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