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Service Manual TDR-S MODELS TDR 5 S TDR 8 S TDR 8 + 8 S TDR 5 S TDR 8 S TDR 8 + 8 S - NOTICE - This manual is prepared for the use of trained Service Technicians and should not be used by those not properly qualified.
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9124811 Service Manual TDR-S EU 20241210 EN Page 2...
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VERSioN HiSToRy Versions Version issue date Remarks yyyy-mm-dd 8/2024 2024-08-12 First release 9/2024 2024-08-16 Small corrections 9.1/2024 2024-08-20 Update in exploded views 20241015 2024-10-15 Cable power supply i/o board added, small layout changes 20241210 2024-12-10 Added new rotor bearing 9124811 Service Manual TDR-S EU 20241210 EN Page 3...
TAblE oF CoNTENTS TABLE OF CONTENTS General technical data �������������������������������������������������������������������������������������������������������������������� 7 Technical Data ............................7 Software “S” controller (Touch screen) ����������������������������������������������������������������������������������������� 8 icons and symbols ............................8 Switching on ...............................8 Menu overview ............................9 Running a cooking program ........................10 Creating a cooking program ........................11 Editing a cooking program ........................11 Example of error message ........................12 Audio volume and sound setting ......................12...
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TAblE oF CoNTENTS Connectors and wiring ..........................44 Parts list Connectors and wiring ......................45 Doors .................................46 Parts list Doors ............................47 Panels .................................48 Parts list Panels ............................49 illumination ...............................50 Parts list illumination ..........................51 Heating TDR 5 S ............................52 Parts list Heating TDR 5 S .........................53 Heating TDR 8 S ............................54 Parts list Heating TDR 8 S .........................55 Rotor TDR 5 S ............................56...
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GENERAl TECHNiCAl DATA GENERAl TECHNiCAl DATA This manual covers the TDR-S electric oven models. All of the information, illustrations and specifica- tions contained in this manual are based on the latest product information available at the time of publishing. TECHNICAL DATA European Models TDR 5 TDR 8...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) SoFTWARE "S" CoNTRollER (ToUCH SCREEN) ICONS AND SYMBOLS Language Pause Tap screen Extra time ON/OFF or stop program Swipe up Continue Recipes menu Swipe Create recipe Home screen Edit recipe Help function Confirm Step back Wipe/clean touch screen (locks screen for 30s.) Delete...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) MENU OVERVIEW Recipes menu Messages (under construction) Manager and service settings log & maintenance menu Help menu (under construction) Clean screen. locks the touch screen for 30 seconds. About. Gives information about soft- and hardware. Screenshot.
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) RUNNING A COOKING PROGRAM Push recipes icon Choose program Start program Check fat container and push “continue” The following 4 steps are applicable if the cooking program has a pre-heat step. Load products and close the Preheat starts.Actual tempera- Preheat done, open the door Push...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) CREATING A COOKING PROGRAM Push recipes icon Push icon Choose product icon and fill in recipe name. Choose or change step name if applicable. Drag up for an extra cooking step. Push time or temperature and adjust. Push when ready EDITING A COOKING PROGRAM...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) EXAMPLE OF ERROR MESSAGE Example motor failure during In the “log” menu the error can Select the error. Meta data is shown. cooking. be found. Go to the manager menu to clear the error. In manager menu: Scroll to “Clear last error”...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) CLEANING THE TOUCH SCREEN (WHILE IN OPERATION) The screen is now locked Tap ‘yes’ The ‘Clean screen time’ can and counting down Push icon be set in the manager menu. I/O TEST Reading °C °F 1000 1500 1750...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) EXCHANGING DATA WITH THE USB DRIVE Go to the manager menu to find these settings Copies recipes from the controller to the USB drive Copies recipes from the USB drive to the controller. The existing recipes will be overwritten.
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) UPDATING SOFTWARE TDR S Prepare the software (firmware) 4. The following messages appear The software comes in a .zip file. bootloader version V4.03.06 The name corresponds with the version of the USb stick found software. For example: starting upgrade “S-software-V1.0.70-setting-files.zip”...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) AUTOMATIC COOK CORRECTION The automatic cook correction facility will Higher mains voltage. automatically add or deduct time to the programmed cooking time in order to have constant cooking quality. To activate it, the parameter “auto correct” in the Service menu has to be set to “on”.
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) PARAMETERS & SOFTWARE The latest parameter lists and software can be found on the Fri-Jado resource library. Copy the link below in your browser or scan the QR code. https://www.frijado.com/nl/document_category/tdr-5-7-8-ac-nl/?_document_type=software-nl 9124811 Service Manual TDR-S EU 20241210 EN...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) MANAGER PARAMETERS These are the manager parameters available at the moment of publishing of this manual. Use the link or QR-code on page 17 to download the latest parameter overview. level 1 level 2 level 3 Default Possibilities Change Pin code...
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) SERVICE PARAMETERS These are the service parameters available at the moment of publishing of this manual. Use the link or QR-code on page 17 to download the latest parameter overview. level 1 level 2 level 3 Default Possibilities device type...
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SoFTWARE "S" CoNTRollER (ToUCH SCREEN) level 1 level 2 level 3 Default Possibilities Factory settings Fact reset settings no - yes Fact reset recipes no - yes Fact reset data no - yes lights out Disabled Disabled - Enabled Eco variable 1–10 Correction factor 1–10...
SERViCE PRoCEDURES SERViCE PRoCEDURES WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. ACCESS TO SERVICE PARTS Unscrew 4 screws and open the panel from the electric compartment .
SERViCE PRoCEDURES ACCESS TO SERVICE PARTS STACKED UNITS Acces to the blower motor, heating element and light cover has to be gained through the bottom side of the upper unit. Slide out the grease tray. Unscrew two screws at the front side and slide out the grease guard.
SERViCE PRoCEDURES DOOR SWITCH 1. Remove the operation panel and the right side panel. 2. Unscrew the two screws and remove the switch. 3. Disconnect the wiring. Reverse the procedure to install. Note 1: Make sure the contact pin does not touch the edge of the hole (A).
SERViCE PRoCEDURES REPLACING A LAMP Unscrew the bolts and remove the protection guard of the Halogen lamp. Do not touch the glass of the lamp with your hands! Otherwise clean with alcohol LAMP HOLDER 1. Remove both side panels from the rotisserie. 2.
SERViCE PRoCEDURES BLOWER MOTOR Removing the blower assembly� 1. Remove both side panels and the top panel 2. Remove the blower panel 3. Remove the M5 nut and washer from the motor shaft 4. Pull the turbine from the shaft. A puller is delive- red with the new blower kit.
SERViCE PRoCEDURES HEATING ELEMENT Removing the heating element 1. Remove both side panels and the top panel. 2. Note the wiring numbers and write down if necessary. 3. Disconnect the wiring. Note! Hold the rear nut with an open end spanner! 4.
SERViCE PRoCEDURES ROTOR DRIVE MOTOR Removing the rotor motor 1. Remove the side panel at the operatorpanel side. 2. Use a marker (e.g. Sharpie) to mark the posi- tion of the motor on the bracket. 3. Take the rotor shaft out of the cooking cavity.
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SERViCE PRoCEDURES Installing the rotor motor Centering of shaft in hole 1. install the motor on the bracket using the previously made mark (see step 2 from re- moval, page 27). 2. Make sure that the motor shaft is centered in the hole! 3.
SERViCE PRoCEDURES HIGH LIMIT THERMOSTAT 1. Remove the right side panel. 2. Remove the blower panel on the inside of the oven (this is only to check if the probe is on the right place). 3. Remove the thermostat probe from the clip and remo- ve the probe.
SERViCE PRoCEDURES DOOR INSIDE 1. Pull the inside door from the outside door. 2. lift the inside door upward out of the hinges. 3. Place the new door in the hinges. 4. Close the inside door on the outside door. Note 1: Tightening of nuts max.
ElECTRiCAl TESTS ElECTRiCAl TESTS WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. MEASURING THE HEATING ELEMENTS Heating element TDR 5 ±600Ω 230V (EUR) E3 1800W 29 Ω...
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ElECTRiCAl TESTS The 6µF capacitor Even with a capacitance meter it is impossible >50 MΩ to determine for sure if the capacitor is ok or 6 µF Insulation test not, because it can be leaking when it is con- nected to mains power. 500V A quick optical check often tells more.
ElECTRiCAl TESTS MEASURING THE ROTOR (DRIVE) MOTOR Measuring with an insulation tester Measuring with an Ω meter White 120 Ω ∞ MΩ brown 240 Ω 120 Ω 500V White (A) or Red MEASURING THE 500W LAMP ±10 Ω 230V 500Watt MEASURING THE PT1000 SENSOR The oven temperature is controlled by a PT1000 sensor, mounted in the top at the side.
TRoUblE SHooTiNG TRoUblE SHooTiNG TROUBLE SHOOTING BY SYMPTOM Symptom Possible causes No power to oven controls. 1. Main breaker open. 2. Fuse blown (F1). 3. Fuse power and i/o board blown (F3). 4. Electronic control inoperative. 5. Wiring or flatcable loose/broken. Main fuse or breaker blows.
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TRoUblE SHooTiNG Symptom Possible causes infrared Halogen lamp(s) do not work. 1. Contactor inoperative. 2. lamp(s) broken. 3. lamp holder broken. 4. Wiring loose. infrared Halogen lamps do not shut 1. Contactor inoperative. off. No display and/or touch screen does 1.
TRoUblE SHooTiNG TROUBLE SHOOTING BY PART / FUNCTION Descrip- Symptoms Possible cause Action tion of part / function inside door broken glass Slamming of door. Give instruction to operator. Fastening bolts and Tighten all fastenings. nuts are loose. No PTFE ring between Mount new glass with PTFE rings bet- steel and glass.
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TRoUblE SHooTiNG Descrip- Symptoms Possible cause Action tion of part / function Capacitor Drive motor or Wiring. Check the wiring. blower don’t Capacitor malfunction. Check function after connecting a new work capacitor. Checking of capacitor: Discharge capacitor with screwdriver. Set meter on MΩ and connect the pins of the meter on contacts, value runs up.
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TRoUblE SHooTiNG Descrip- Symptoms Possible cause Action tion of part / function blower blower doesn’t Wiring. Check the wiring. Check the power on the blower. and / or Coil malfunction. Check insulation value of coil with a Main fuse Megger on 500V. Minimum value is 0.5 Note: The burned MΩ.
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TRoUblE SHooTiNG Descrip- Symptoms Possible cause Action tion of part / function Touch screen Not reacting on Touch pad is dirty Use the clean screen function and clean touch the screen. broken or loose flat Check flat cable connection between cable CPU board and keypad.
EXPloDED ViEWS AND PARTS EXPloDED ViEWS AND PARTS ELECTRICAL PARTS TDR 5 S 92 93 20 (TDR5) 200-208V 400V 92 93 9124811 Service Manual TDR-S EU 20241210 EN Page 40...
EXPloDED ViEWS AND PARTS PARTS LIST ELECTRICAL PARTS TDR 5 S Part number Description Part number Description 9290344s Electric panel, ass. 9291010 Cover USB adapter 9292280s CPU board + Touch Panel 9291011 USB adapter 9192400s Power & I/O board 9172404 Connecting cable with plug15- 9172314 Ribbon cable L= 1500 mm, 14...
EXPloDED ViEWS AND PARTS PARTS LIST ELECTRICAL PARTS TDR 8 S Part number Description Part number Description 9290344s Electric panel, ass. 9291011 USB adapter 9292280s CPU board + Touch Panel 9172404 Connecting cable with plug15-30P 9192400s Power & I/O board 9172425s Connecting cable with plug 9172314...
EXPloDED ViEWS AND PARTS CONNECTORS AND WIRING 1050 mm (41 1/4”) 450 mm (17 3/4”) <--2 <--1 <--3 <--2 <--1 <--2 <--3 <--4 <--5 <--2 <--3 <--4 <--6 9124811 Service Manual TDR-S EU 20241210 EN Page 44...
EXPloDED ViEWS AND PARTS PARTS LIST CONNECTORS AND WIRING Pos Part number Description 9291122 Connector, 2 pole 9290858s Wire repair set TDR J2 9290859s Wire repair set TDR J6 9310850s Wire repair set inputs 9310816s Connection set TDR hood 9291176 Crimp contact, inputs 9291175 Socket, 2 p, inputs...
EXPloDED ViEWS AND PARTS PARTS LIST DOORS GENERAL Pos Part number Description 9290410 Hinge, right 9290409 Hinge, left 9172054 Brass bearing 8 mm 9172122 Brass bearing 8 mm, adjusted 3702342 Flange bush, PTFE 3 mm 3702341 Flange bush, PTFE 2 mm 9070141 Magnet block 9294229...
Panel TDR-8 (+ 8) blind non operator side 9298534s Panel TDR-8 (+ 8) blind non operator side 9298534s Panel TDR-8 (+ 8) blind non operator side TDR 8 + 8 S Part number Description 9298582s Panel TDR-8 + 8 s-control operator side...
EXPloDED ViEWS AND PARTS PARTS LIST ILLUMINATION Part number Description 9291001s Infrared Halogen lamp 500W 9052826 Lamp holder 9291122 Connector, 2 pole 9294463s Light fixture + end plate L and R 9292061 Protection guard, infrared lamp 9294227 Channel, lamp wiring For fasteners and all other PoS numbers above 800, see ‘Fasteners’...
EXPloDED ViEWS AND PARTS PARTS LIST HEATING TDR 5 S Part number Description 9292019 Heating element 230 V, 5.4 kW 9298550s Blower, ass. TDR5 9192034 Capacitor 6 uF 9293020s Blower motor, with conversion cable 3 to 5 pole 3702325 Seal, blower shaft, PSS 9294007 Pressure plate 9293004...
EXPloDED ViEWS AND PARTS PARTS LIST HEATING TDR 8 S Part number Description 9292018 Heating element 230 V, 9.3 KW 9298551s Blower, ass. TDR7/8 9192034 Capacitor 6 uF 9293020s Blower motor, with conversion cable 3 to 5 pole 3702325 Seal, blower shaft, PSS 9294007 Pressure plate 9293004...
EXPloDED ViEWS AND PARTS PARTS LIST ROTOR TDR 5 S Part number Description 9293001s Gearmotor, complete with drive head, TDR5 22, page 40 3701228 Capacitor 2.5 uF for rotor motor 9146951 Ass. Rotor TDR5 9170571 Rotor shaft 9174369 Rotor disc 3 mm 9172062 Bearing 12mm, rotor TDR5 9073131...
TDR 5 EXPloDED ViEWS AND PARTS ROTOR TDR 8 S older systems may have this de- sign. if worn, replace by PoS 336. 9124811 Service Manual TDR-S EU 20241210 EN Page 58...
EXPloDED ViEWS AND PARTS PARTS LIST ROTOR TDR 8 S Part number Description 9293002s Gearmotor, complete with drive head, TDR8 22, page 42 3701228 Capacitor 2.5 uF for rotor motor 9290444 Support plate, rotor motor 9172078 Fanblade Ø 150 mm, rotor motor 9172274 Rotorset ass.
EXPloDED ViEWS AND PARTS PARTS LIST SHEET METAL TDR 5 S Part number Description 9174154 Adjusting bracket 9290444 Support plate, rotor motor 9171125 Leg, rubber 50 mm 9294353 Side panel, left 9294352 Side panel, right 9294160 Top cover 9294350 Top plate 9294351 Cover, removeable 9290450...
EXPloDED ViEWS AND PARTS PARTS LIST SHEET METAL TDR 8 S Part number Description 9174154 Adjusting bracket 9290444 Support plate, rotor motor 9171125 Leg, rubber 50 mm 9171008 Drain-tap with handle 9172066 Swivel castor with brake 9172065 Swivel castor without brake 9171015 Grommet, plastic 9294651...
EXPloDED ViEWS AND PARTS PARTS LIST UNDERFRAME TDR 5 S Part number Description 9110129 Telescope slide 450mm, set of 2 9174667 Support, drawer 9172066 Swivel castor with brake 9172065 Swivel castor 9171141 Grommet 88,4 mm 9294432 Blocker, drawer 9294349 Side panel, left 9294325 Back panel 9294348...
EXPloDED ViEWS AND PARTS PARTS LIST UNDERFRAME TDR 8 S Part number Description 9110129 Telescope slide 450mm, set of 2 9174667 Support, drawer 9172066 Swivel castor with brake 9172065 Swivel castor 9171141 Grommet 88.4 mm 9294432 Blocker, drawer 9294302 Side panel, left 9294305 Back panel 9294301...
EXPloDED ViEWS AND PARTS FASTENERS Part number Description Part number Description 4280107 Bolt M6x20 ZP 4288323 Screw M5x20 mushroom head, with flange, 10 pcs 4289559 Lockwasher M6, serrated ZP 9070688 Bolt M8x12, SS 4288321 Screw M5x16, SS socket button head. 4285092 Nut M6, black serrated 0142292...
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EXPloDED ViEWS AND PARTS Part number Description Part number Description 9172053 Nut M5, for sheet metal 0141123 Screw pan head, Philips M5x10, 4288058 Bolt M5x20, ZP 0149299 Spacer, Ø8xø4.2, H15, black 0141521 Nut M6, SS 0139142 Screw hexagon head M6x40, SS 0146987 Washer M8, SS 4285410...
SERViCE iNSTRUCTioN SERViCE iNSTRUCTioN Service kit CPU board S-control 9292280s REPLACING CPU & LCD BOARD 1. Disconnect the power 2. Remove the side panel. 3. Disconnect the plug to the speaker. 4. Disconnect the USb cable. 5. Disconnect the ribbon cable. 6.
SERViCE iNSTRUCTioN FIRST SETTINGS After installing the new CPU board it is impor- tant to set it to the right device type. Set the device type in the service settings menu: 1. Make sure the unit is powered on. 2. Touch the screen if it is black and then tap to switch oN the unit 3.
SERViCE iNSTRUCTioN PROGRAM THE SERIAL NUMBER 1. in the service settings menu go to: Factory set- tings. 2. Select: S/N as shown and enter the serial num- ber which is on the data plate of the machine. The serial number is a 9 digit number starting with 100xxxxxx.
SERViCE iNSTRUCTioN WIFI SETTINGS if the Rotisserie is connected to internet: in the service settings menu go to: Wifi. Select Wifi Smartphone and select Allowed. Select Wifi Cloud and select Enabled. When the Wifi credentials are known, select the Wifi icon on the top of the screen. A list with available netwoks will be shown.
SERViCE iNSTRUCTioN CHECKING THE WIFI CONNECTION • The Rotisseries can be connected to the internet via a WiFi connection. • After powerup it can take 1–2 minutes before the connection is made. • To check the connection, look at the WiFi status icon in the top right of the display.
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SERViCE iNSTRUCTioN No WiFi icon WiFi is not activated in the S-controller • Make sure that the software version is V1.0.70 or higher. Update if necessary, see ‘Updating software TDR S’ on page 15. • Make sure that the Device type setting is correct, see ‘First settings’ on page •...
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Fri-Jado B.V. • Blauwhekken 2 • 4751 XD • Oud Gastel (NB) • The Netherlands • tel +31 76 508 5400 info@frijado.com • www.frijado.com 9124811 Service Manual TDR-S EU 20241210 EN Page 78...
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