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Service Manual
TDR-S
MODELS
TDR 5 S
TDR 7 S
TDR 7 + 7 S
TDR 5 S
TDR 7 S
TDR 7 + 7 S
- NOTICE -
This manual is prepared for the use of trained Service Technicians and should
not be used by those not properly qualified. If you have attended a training
for this product, you may be qualified to perform all the procedures in this
manual.
This manual is not intended to be all encompassing. If you have not attended a
training for this product, you should read, in its entirety, the repair procedure
you wish to perform to determine if you have the necessary tools, instru-
ments and skills required to perform the procedure. Procedures for which you
do not have the necessary tools, instruments and skills should be performed
by a trained technician.
Reproduction or other use of this Manual, without the express written consent of
Fri-Jado, is prohibited.
9121929 Service Manual TDR-S USA 20241015 EN
WWW.FRIJADO.COM
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Table of Contents
Troubleshooting
Related Manuals for Fri-Jado TDR-S
Summary of Contents for Fri-Jado TDR-S
- Page 1 Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. 9121929 Service Manual TDR-S USA 20241015 EN WWW.FRIJADO.COM Page 1...
- Page 2 9121929 Service Manual TDR-S USA 20241015 EN Page 2...
- Page 3 Versions Version issue date Remarks yyyy-mm-dd 8/2024 2024-08-12 First release 9/2024 2024-08-16 Small corrections 9.1/2024 2024-08-20 Update in exploded views 20241015 2024-10-15 Cable power supply i/o board added, small layout changes 9121929 Service Manual TDR-S USA 20241015 EN Page 3...
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Page 4: Table Of Contents
Electrical parts TDR 5 S ..........................40 Parts list Electrical parts TDR 5 S ......................41 Electrical parts TDR 7 S ..........................42 Parts list Electrical parts TDR 7 S ......................43 Connectors and wiring ..........................44 9121929 Service Manual TDR-S USA 20241015 EN Page 4... - Page 5 Wiring diagram TDR 7 S ...........................71 Service instruction ������������������������������������������������������������������������������������������������������������������������ 72 Replacing CPU & lCD board ........................72 First settings ..............................73 Program the serial number ........................74 Wifi settings ..............................75 Checking the WiFi connection .........................76 9121929 Service Manual TDR-S USA 20241015 EN Page 5...
- Page 6 Service Manual TDR-S – form 9121929 rev. 20241015 Page 6 Page 6...
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Page 7: General Technical Data
GENERAl TECHNiCAl DATA GENERAl TECHNiCAl DATA This manual covers the TDR-S electric oven models. All of the information, illustrations and specifica- tions contained in this manual are based on the latest product information available at the time of publishing. TECHNICAL DATA... -
Page 8: Icons And Symbols
Create recipe Home screen Edit recipe Help function Confirm Step back Wipe/clean touch screen (locks screen for 60s.) Delete SWITCHING ON Tap the screen Tap the ON / OFF icon Home screen 9121929 Service Manual TDR-S USA 20241015 EN Page 8... -
Page 9: Menu Overview
30 minutes or until the device is switched off and on again. See parameter lists at the end of this chapter. 9121929 Service Manual TDR-S USA 20241015 EN Page 9... -
Page 10: Running A Cooking Program
Push to see actual tempera- step. Tap “boost” icon for applicable. Tap the screen to holding is programmed. ture for 5 seconds. extra time. Swipe to change stop the sound. time. = Pause button 9121929 Service Manual TDR-S USA 20241015 EN Page 10... -
Page 11: Creating A Cooking Program
Push time or temperature and adjust. Push when ready EDITING A COOKING PROGRAM Push recipes icon Choose program Now follow the steps as descri- Push icon to edit the high- bed above. lighted recipe. 9121929 Service Manual TDR-S USA 20241015 EN Page 11... -
Page 12: Example Of Error Message
Audio factor: Set volume Sound set: Choose sound set (Beeper has highest volume) In manager menu: Use “Test audio”to test the Scroll to “Audio” and push selected sound and volume. 9121929 Service Manual TDR-S USA 20241015 EN Page 12... -
Page 13: Cleaning The Touch Screen (While In Operation)
J14 shows an open thermistor in Push the button to activate or disactivate the the blower, causing a blower error. output of your choice. 9121929 Service Manual TDR-S USA 20241015 EN Page 13... -
Page 14: Exchanging Data With The Usb Drive
USB drive (here 10 days). Copies the parameter list from the control- ler to the USB drive. Copies the parameter list from the USB drive to the controller. The current parame- ters will be overwritten. 9121929 Service Manual TDR-S USA 20241015 EN Page 14... -
Page 15: Updating Software Tdr S
−> See ‘First settings’ on page 73. 2. Connect the USb drive. 3. Connect the mains supply 9121929 Service Manual TDR-S USA 20241015 EN Page 15... -
Page 16: Automatic Cook Correction
Time will be deducted in case of: feature in the service parameters. See “parameter A smaller load. listings” –> “auto correct”. A warmer load. (defrosted) 9121929 Service Manual TDR-S USA 20241015 EN Page 16... -
Page 17: Parameters & Software
SoFTWARE "S" CoNTRollER (ToUCH SCREEN) PARAMETERS & SOFTWARE The latest parameter lists and software can be found on the Fri-Jado resource library. Copy the link below in your browser or scan the QR code. https://www.frijado.com/nl/document_category/tdr-5-7-8-ac-nl/?_document_type=software-nl 9121929 Service Manual TDR-S USA 20241015 EN... -
Page 18: Manager Parameters
- yes Clean screen time 10–60 seconds Store Number Reference cook Recipes –> USb Recipes <– USb Add recipes <– USb Cloud settings Cloud Username Cloud Password Restart hard 9121929 Service Manual TDR-S USA 20241015 EN Page 18... -
Page 19: Service Parameters
- Allowed Wifi Cloud Disabled Disabled - Enabled Wifi RSSi Wifi auto restart 60min 0–240 Start config Allow open WlAN Disabled disabled - enabled Reset wifi chip no - yes 9121929 Service Manual TDR-S USA 20241015 EN Page 19... - Page 20 Customer iD 1–10 Restart soft no - yes Restart hard no - yes Swipe sensitivity 0–100 live variables Status counters output counters Start/End counters UTC system time Commission time limefilter time 9121929 Service Manual TDR-S USA 20241015 EN Page 20...
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Page 21: Service Procedures
14. Connections of heating element. 15. illumination 16. Heating element 17. Turbine 18. PT1000 sensor 19. Senor, high limit thermostat. Opposite side view inside view (with removed blower panel) Top view 9121929 Service Manual TDR-S USA 20241015 EN Page 21... -
Page 22: Access To Service Parts Stacked Units
CPU board on the backside. 2. Remove the bolt, nut and ring on the top- backside of the operating panel. 3. Pull out the panel and lift, to remove the panel. 9121929 Service Manual TDR-S USA 20241015 EN Page 22... -
Page 23: Door Switch
3. loosen the two screws that secure the front part and remove this part by twisting it. 4. Disconnect the wiring. Reverse the procedure to install. Note 1: Make sure the rear part ‘clicks’ on both notches (B). 9121929 Service Manual TDR-S USA 20241015 EN Page 23... -
Page 24: Replacing A Lamp
4. Push the lamp to either side and pull it down to remove the lamp. (see above) 5. Unscrew the 2 M3 screws and remove the hol- ders from the inside. Reverse the procedure to install. 9121929 Service Manual TDR-S USA 20241015 EN Page 24... -
Page 25: Blower Motor
• Then mount the shaft seal. • Never loosen or tighten, the 4 nuts from the mo- tor afterwards. • if this is necessary, then first loosen the shaft seal. • Check the rotation direction. 9121929 Service Manual TDR-S USA 20241015 EN Page 25... -
Page 26: Heating Element
Do not forget to hold the rear nut with an open end spanner when connecting the wiring and tightening the nuts. Heating element TDR 7 S Heating element TDR 5 S 9121929 Service Manual TDR-S USA 20241015 EN Page 26... -
Page 27: Rotor Drive Motor
9. Remove the (cooling) fan blade. 10. Unscrew 4 screws with nuts. 11. Take out the motor as shown. White (A) or Red White brown L1 3 L2 5 T1 4 T2 6 9121929 Service Manual TDR-S USA 20241015 EN Page 27... - Page 28 7. Mount the shaft seal when the position of the motor is ok and the screws are mounted tight. 2.5–3mm (3/32”–4/32”) Aligning the drive arm Checking 6× rotation 9121929 Service Manual TDR-S USA 20241015 EN Page 28...
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Page 29: High Limit Thermostat
4. Unscrew the screw and pull out the sensor Reverse the procedure to install. Note 1: The sensor sticks out of the side wall to the end TDR 7 of the bracket. 9121929 Service Manual TDR-S USA 20241015 EN Page 29... -
Page 30: Door Inside
2. loosen the locknut (b) and adjust the bolt (C) in or out to adjust the door. 3. Tighten the nuts of the hinge and mount the left-hand panel. Note 1: Tightening of nuts max. 8 Nm. or 5.9 lbf.ft 9121929 Service Manual TDR-S USA 20241015 EN Page 30... -
Page 31: Electrical Tests
• Store in conditioned space (for example in a box with silica gel) MEASURING THE BLOWERS blower of rotisserie ∞ Ω blue White 500V Thermistor White 0 Ω black 64 Ω 37 Ω 27 Ω PH1 208/240V 50/60Hz 1.8A Thermally protected 9121929 Service Manual TDR-S USA 20241015 EN Page 31... - Page 32 “0” and up again. if not, the capacitor is broken. if ok, it is still not sure if the capacitor is ok. it might leak when it is connected to the mains power! 9121929 Service Manual TDR-S USA 20241015 EN Page 32...
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Page 33: Measuring The Rotor (Drive) Motor
140 1535.80 0 1000.00 70 1270.00 150 1573.10 10 1039.00 80 1308.90 200 1758.43 20 1077.90 90 1347.00 250 1940.81 25 1097.40 100 1385.00 300 2120.30 30 1116.70 110 1422.00 PT1000 sensor 9121929 Service Manual TDR-S USA 20241015 EN Page 33... -
Page 34: Trouble Shooting
1. (safety) thermostat malfunction. desired temperature. 2. Contactor inoperative. 3. PT 1000 sensor malfunction. 4. Sensor (probe) not in right place. 5. Electronic control inoperative. 6. Heater(s) inoperative. 7. incorrect line voltage. 9121929 Service Manual TDR-S USA 20241015 EN Page 34... - Page 35 Halogen lamp(s) do not work. 3. Contactor inoperative. 1. lamp(s) broken. 2. lamp holder broken. 3. Wiring loose. infrared Halogen lamps do not shut 1. Contactor inoperative. off. 2. Power and i/o board malfunction. 9121929 Service Manual TDR-S USA 20241015 EN Page 35...
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Page 36: Trouble Shooting By Part / Function
525Ω. Contactor co- Contact burned. Check the wiring. mes in, but Check the power on al contacts. one or more Check the contacts of the contactor. functions don’t come in 9121929 Service Manual TDR-S USA 20241015 EN Page 36... - Page 37 Measure temperature motor during process. Main fuse Short circuit in coil to Check insulation value of coil with Meg- burned earth. ger on 500V. Minimum value is 0.5 MΩ. 9121929 Service Manual TDR-S USA 20241015 EN Page 37...
- Page 38 Sensor not in right po- Check position of sensor sition. Temperature Malfunction Sensor Measure resistance of sensor. See table in indication on ‘Measuring the PT1000 sensor’ on page display runs up too fast 9121929 Service Manual TDR-S USA 20241015 EN Page 38...
- Page 39 Check functions after installing a new tion. power i/o board. Display shows Parameters not on Check parameters. strange things. right settings. Wrong software or loss Check software version or upload latest of data. software. 9121929 Service Manual TDR-S USA 20241015 EN Page 39...
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Page 40: Exploded Views And Parts
EXPloDED ViEWS AND PARTS EXPloDED ViEWS AND PARTS ELECTRICAL PARTS TDR 5 S 92 93 20 (TDR5) 200-208V 400V 92 93 9121929 Service Manual TDR-S USA 20241015 EN Page 40... -
Page 41: Parts List Electrical Parts Tdr 5 S
Socket, 5p, Mate-N-Lock 9291003 Switch bloc 3701272 Plug, 5p, Mate-N-Lock 9291002 Pedestal button 0601458 Crimp contact female, M-N-L For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 41... -
Page 42: Electrical Parts Tdr 7 S
EXPloDED ViEWS AND PARTS ELECTRICAL PARTS TDR 7 S 92 93 21 (TDR7/8) 200-208V 400V 92 93 9121929 Service Manual TDR-S USA 20241015 EN Page 42... -
Page 43: Parts List Electrical Parts Tdr 7 S
Plug, 5p, Mate-N-Lock 9291003 Switch bloc 0601458 Crimp contact female, M-N-L 9291002 Pedestal button 9291012 USB cable For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 43... -
Page 44: Connectors And Wiring
EXPloDED ViEWS AND PARTS CONNECTORS AND WIRING 1050 mm (41 1/4”) 450 mm (17 3/4”) <--2 <--1 <--3 <--2 <--1 <--2 <--3 <--4 <--5 <--2 <--3 <--4 <--6 9121929 Service Manual TDR-S USA 20241015 EN Page 44... -
Page 45: Parts List Connectors And Wiring
Plug, 5p, power 9291173 Plug, 6p, outputs 601466 Crimp contact male, M-N-L 9291014 Socket, 5p, Mate-N-Lock 3701272 Plug, 5p, Mate-N-Lock 601458 Crimp contact female, M-N-L 9290872s Cable power supply I/O board 9121929 Service Manual TDR-S USA 20241015 EN Page 45... -
Page 46: Doors
EXPloDED ViEWS AND PARTS DOORS 9121929 Service Manual TDR-S USA 20241015 EN Page 46... -
Page 47: Parts List Doors
Door service side, ass., TDR7 9298513s Door customer side, ass., TDR7 9298512s Door inside, ass., TDR7 9298101 Door handle, kit, TDR7 For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 47... -
Page 48: Panels
TDR 7 + 7 S / TDR 8 + 8 S TDR 7 + 7 S / TDR 8 + 8 S TDR 7 + 7 S / TDR 8 + 8 S 9121929 Service Manual TDR-S USA 20241015 EN Page 48... -
Page 49: Parts List Panels
Panel TDR-7+7/8+8s + s-control + button operator side 9298577s Panel TDR-7+7/8+8 s operator side 9298534s Panel TDR-7+7/8+8 blind non operator side 9298580s Panel TDR-7+7/8+8 + buttons operator side 9298579s Panel TDR-7+7/8+8 + button non operator side 9121929 Service Manual TDR-S USA 20241015 EN Page 49... -
Page 50: Illumination
EXPloDED ViEWS AND PARTS ILLUMINATION 9121929 Service Manual TDR-S USA 20241015 EN Page 50... -
Page 51: Parts List Illumination
Light fixture + end plate L and R 9292061 Protection guard, infrared lamp 9294227 Channel, lamp wiring For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 51... -
Page 52: Heating Tdr 5 S
EXPloDED ViEWS AND PARTS HEATING TDR 5 S 9121929 Service Manual TDR-S USA 20241015 EN Page 52... -
Page 53: Parts List Heating Tdr 5 S
9194489 Gasket, heating element 9194501 Pressure plate 3701218 Turbine Ø 200 mm x 43 9290475s Blower panel For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 53... -
Page 54: Heating Tdr 7 S
EXPloDED ViEWS AND PARTS HEATING TDR 7 S 9121929 Service Manual TDR-S USA 20241015 EN Page 54... -
Page 55: Parts List Heating Tdr 7 S
9194489 Gasket, heating element 9194501 Pressure plate 3701273 Turbine Ø 200 mm x 61 9290411s Blower panel For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 55... -
Page 56: Rotor Tdr 5 S
EXPloDED ViEWS AND PARTS ROTOR TDR 5 S TDR 5 9121929 Service Manual TDR-S USA 20241015 EN Page 56... -
Page 57: Parts List Rotor Tdr 5 S
V-spit, SS, coated 313,3 9172284 V-spit, SS, set of 8 313,4 9172285 V-spit, SS, coated, set of 8 For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 57... -
Page 58: Rotor Tdr 7 S
TDR 5 EXPloDED ViEWS AND PARTS ROTOR TDR 7 S 9292290 9121929 Service Manual TDR-S USA 20241015 EN Page 58... -
Page 59: Parts List Rotor Tdr 7 S
V-spit, SS, set of 8 353,4 9172285 V-spit, SS, coated, set of 8 9312086 Butterfly, 3 chicken rack For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 59... -
Page 60: Sheet Metal Tdr 5 S
EXPloDED ViEWS AND PARTS SHEET METAL TDR 5 S 9121929 Service Manual TDR-S USA 20241015 EN Page 60... -
Page 61: Parts List Sheet Metal Tdr 5 S
Bracket, door switch 9261022 Strain relief M25 9261023 Nut, strain relief M25 9123492 Indication plate 9171015 Grommet, plastic For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 61... -
Page 62: Sheet Metal Tdr 7 S
EXPloDED ViEWS AND PARTS SHEET METAL TDR 7 S TDR 7 + 7 S 9121929 Service Manual TDR-S USA 20241015 EN Page 62... -
Page 63: Parts List Sheet Metal Tdr 7 S
3701068 Nut, strain relief M32 (AWG8) TDR 7 S 612,1 9298565 Drip plate, SS, set of 2 For fasteners and all other PoS numbers above 800, see ‘Fasteners’ on page 68. 9121929 Service Manual TDR-S USA 20241015 EN Page 63... -
Page 64: Underframe Tdr 5 S
EXPloDED ViEWS AND PARTS UNDERFRAME TDR 5 S 9121929 Service Manual TDR-S USA 20241015 EN Page 64... -
Page 65: Parts List Underframe Tdr 5 S
9294432 Blocker, drawer 9294349 Side panel, left 9294325 Back panel 9294348 Side panel, right 9294324 Front panel 9294327 Suspension beam 9294397 Suspension beam 9294326 Drawer 9294396 Bottom plate 9113070 Enforcement plate 9121929 Service Manual TDR-S USA 20241015 EN Page 65... -
Page 66: Underframe Tdr 7 S
EXPloDED ViEWS AND PARTS UNDERFRAME TDR 7 S 9121929 Service Manual TDR-S USA 20241015 EN Page 66... -
Page 67: Parts List Underframe Tdr 7 S
9294432 Blocker, drawer 9294302 Side panel, left 9294305 Back panel 9294301 Side panel, right 9294304 Front panel 9294307 Suspension beam 9294308 Suspension beam 9294306 Drawer 9294303 Bottom plate 9294309 Enforcement beam 9121929 Service Manual TDR-S USA 20241015 EN Page 67... -
Page 68: Fasteners
Nut M2.5, SS hexagonal 4288324 Screw M4x8, SS Cross recess pan 9191130 starlock washer, 3mm black head 0141081 Screw pan head, Philips M5x35, 6962153 Washer M6, ZP ø6xØ25 6802013 Rivet nut, M5, ZP 9121929 Service Manual TDR-S USA 20241015 EN Page 68... - Page 69 Wingnut M6, Brass Nickle plated 0211521 Screw M5x16, SS hex. Head 4312027 Connection nut M5x15, ZP 4285041 Lock nut M5, SS 4280540 Screw M5x6, SS countersunk 4311215 Screw , socket head M6 x 30 9121929 Service Manual TDR-S USA 20241015 EN Page 69...
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Page 70: Electrical Diagrams
ElECTRiCAl DiAGRAMS ElECTRiCAl DiAGRAMS CIRCUIT DIAGRAM TDR 7 S 9121929 Service Manual TDR-S USA 20241015 EN Page 70... -
Page 71: Wiring Diagram Tdr 7 S
ElECTRiCAl DiAGRAMS WIRING DIAGRAM TDR 7 S 9121929 Service Manual TDR-S USA 20241015 EN Page 71... -
Page 72: Service Instruction
8. install the new CPU board. Make sure to reconnect the earth wire. 9. Check all cables and connections to make sure it is safe to /and reconnect to the mains. 9121929 Service Manual TDR-S USA 20241015 EN Page 72... -
Page 73: First Settings
7. Set the “device type” Find the correct device type on the data plate. 8. Confirm by hitting the green check mark. Also check the data plate for correct device typetype. 9121929 Service Manual TDR-S USA 20241015 EN Page 73... -
Page 74: Program The Serial Number
3. Press the green check mark to confirm. 4. Restart the controller: in the service settings menu select ‘Restart hard’. The controller will switch off and do a full restart. 9121929 Service Manual TDR-S USA 20241015 EN Page 74... -
Page 75: Wifi Settings
Select the desired network and fill in the pass- word. in the Manager settings menu, select Cloud settings. Select Cloud Username and enter your creden- tials. Select Cloud Password and enter your creden- tials. 9121929 Service Manual TDR-S USA 20241015 EN Page 75... -
Page 76: Checking The Wifi Connection
• Make sure that the Device type setting is correct, see ‘First settings’ on page • Do a hard restart of the controller: in the service settings menu select Restart hard. 9121929 Service Manual TDR-S USA 20241015 EN Page 76... - Page 77 • Do a hard restart of the controller: in the service settings menu, select Restart hard. • if, after these actions the WiFi icon does not show, or if WiFi options are not available in the service settings replace the S-controller (P/N 9292280s). 9121929 Service Manual TDR-S USA 20241015 EN Page 77...
- Page 78 For technical support call: +1 877 374 5236 Fri-Jado Inc. • 1401 Davey Road • Suite 100 • Woodridge IL 60517 • USA us.info@frijado.com • www.frijado.com • USA • toll free 877-FRI-JADO 9121929 Service Manual TDR-S USA 20241015 EN Page 78...
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