Fri-Jado TDR 5 M Service Manual
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Fri-Jado TDR 5 M Service Manual

Tdr - rotisserie oven models, tdw - warmer models
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SERVICE MANUAL
TDR - ROTISSERIE OVEN MODELS
TDW - WARMER MODELS
MODELS
TDR 5 M
TDR 7 M
TDW 5 M
TDW 7 M
WWW.FRIJADO.COM
Model TDR 5 M
This manual is prepared for the use of trained Service Technicians
and should not be used by those not properly qualified. If you
have attended training for this product, you may be qualified to
perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required to
perform the procedure. Procedures for which you do not have the
necessary tools, instruments and skills should be performed by a
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.
- NOTICE -
trained technician.
Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014
Model TDR 7 M
USA

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Summary of Contents for Fri-Jado TDR 5 M

  • Page 1 Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. WWW.FRIJADO.COM Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 2 Page 2 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 3: Service Manual Tdr5/7 Tdw5/7 Form 9123905 Rev. 11/2014

    TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 03/2012 01/03/2012 First release. 07/2012 01/07/2012 Both doors with handles. Universal electric connections. 12/2012 01/12/2012 TDW 5 and 7 added. Small adjustments. 05/2013 01/05/2013 TDR 5 and TDW 5 deeper version added as standard. Small adjust- ments.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INDEX Index ................................4 General technical data ..........................6 Technical data ............................6 Programming instructions for the TDR 5 - 7 and TDW 5 - 7 ..............7 Removal and replacement of parts for the TDR 5 - 7 ................9 Right or left side panel ..........................
  • Page 5 Servicing and repairing the TDW 5 and 7 warmers ................30 Exploded views & part lists ........................32 TDR 5 M - sheet metal work ........................ 32 TDR 5 M - components ........................34 TDR 5 M - doors ........................... 36 TDR 7 M - sheet metal work ........................

  • Page 6: General Technical Data

    GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA This manual covers the TDR series rotisserie ovens and the TDW series warmers. Ovens and warming cabinets come in two sizes. Ovens and warmers will also be delivered in stacked versions. • TDR 5 – Oven with 5 spits ( 15 to 20 chickens ) or 5 baskets ( 15 chickens ). •...

  • Page 7: Programming Instructions For The Tdr 5 - 7 And Tdw 5 - 7

    PROGRAMMING INSTRUCTIONS PROGRAMMING INSTRUCTIONS FOR THE TDR 5 - 7 AND TDW 5 - 7 OPERATING PANEL Temperature control Timer Rotor switch Main switch LOADING WITH PRODUCTS SETTING THE TDR 1. Set the thermostat to 1. Set the main switch on 1. the desired temperature.
  • Page 8 PROGRAMMING INSTRUCTIONS SETTING THE TDW THERMOMETER °F 0 = Off 1 = 25°C / 77°F 2 = 40°C / 104°F 3 = 60°C / 140°F 4 = 80°C / 176°F 5 = 95°C / 203°F THERMOSTAT DIAL Turn thermostat dial to desired temperature. Page 8 Service Manual TDR5/7 TDW5/7 form 9123905 rev.

  • Page 9: Removal And Replacement Of Parts For The Tdr 5 - 7

    REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS FOR THE TDR 5 - 8 WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. RIGHT OR LEFT SIDE PANEL 1.

  • Page 10: Operating Panel

    REMOVAL AND REPLACEMENT OF PARTS OPERATING PANEL 1. Remove the right side panel according prior procedure. 2. Remove the knobs according prior procedure. 3. Remove the screws that secure the panel. 4. Remove the bolt, nut and ring on the top side on the backside of the operating panel.

  • Page 11: Infra-Red Halogen Lamp Holder

    REMOVAL AND REPLACEMENT OF PARTS INFRA-RED HALOGEN LAMP HOLDER Caution: Do not touch the glass with your hands. The moisture from your hands could affect the live span of the lamp. This moisture can be remo- ved with alcohol while the lamp is cold. Note: Use a clean rag or paper towel to replace the lamp.

  • Page 12: Infra-Red Halogen Lamp Holder Bottom Rotisserie (Stacked Tdr)

    REMOVAL AND REPLACEMENT OF PARTS INFRA-RED HALOGEN LAMP HOLDER BOTTOM ROTISSERIE (STACKED TDR) Warning: When replacing the lamp holder for the TDR 5, the top rotisserie has to be removed. Caution: Do not touch the glass with your hands. The moisture from your hands could af- fect the live span of the lamp.

  • Page 13: High Limit Thermostat

    REMOVAL AND REPLACEMENT OF PARTS HIGH LIMIT THERMOSTAT 1. Remove the right side panel according prior procedure. 2. Remove the fan plate on the ceiling on the inside of the oven (this is only to check if the TDR 7 TDR 5 probe is on the right place).

  • Page 14: Door Switch

    REMOVAL AND REPLACEMENT OF PARTS DOOR SWITCH 1. Remove the right side panel according prior procedure. 2. Remove the 2 screws that secure the switch and remove the switch. 3. Disconnect the wiring of the switch. 4. Reverse the procedure to install. Note: The contact pin of the switch must run free through the chassis.

  • Page 15: Blower Motor

    REMOVAL AND REPLACEMENT OF PARTS BLOWER MOTOR 1. Remove the right side panel and the top cover according to prior procedures. 2. Remove the rotor discs and the fan plate on the ceiling inside the oven. 3. Remove the nut and washer on the fan blade and remove the fan blade with the help of the puller.

  • Page 16: Blower Motor Bottom Rotisserie (Stacked Tdr)

    REMOVAL AND REPLACEMENT OF PARTS BLOWER MOTOR BOTTOM ROTISSERIE (STACKED TDR) 1. Remove the right side panel according prior procedures. 2. Remove the rotor discs and the fan plate on the ceiling inside the bottom oven. 3. Remove the nut and washer on the fan blade and remove the fan blade with the help of the puller.

  • Page 17: Drive Motor

    REMOVAL AND REPLACEMENT OF PARTS DRIVE MOTOR 1. Remove the right side panel and rotor discs according prior procedure. 2. Disconnect the wiring of the motor. Check where the wire, marked A is connected. 3. Remove the screws that secure the fan cover and remove the cover.

  • Page 18: Heating Element

    REMOVAL AND REPLACEMENT OF PARTS HEATING ELEMENT 1. Remove the right side panel, the top cover and the fan plate according prior procedures. 2. Remove the nut(s) on the inside top that fas- tens the element to the top side. 3.

  • Page 19: Door Inside

    REMOVAL AND REPLACEMENT OF PARTS DOOR INSIDE 1. Separate the inside door from the outside door. 2. Lift the inside door upward out of the hin- ges. 3. Place the new door in the hinges. 4. Close the inside door on the outside door. Note: Tightening of nuts max.

  • Page 20: Removal And Replacement Of Parts For The Tdw 5 And Tdw 7

    REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS FOR THE TDW 5 AND TDW 7 WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. BLOWER MOTOR 1.

  • Page 21: Thermostat

    REMOVAL AND REPLACEMENT OF PARTS THERMOSTAT 1. Remove the right side panel and the fan plate according prior procedures. 2. Remove the thermostat probe from the clamp inside the cavity (see arrow) and guide it outside through the opening. 3. Disconnect the wiring from the thermostat. 4.

  • Page 22: Heating Element

    REMOVAL AND REPLACEMENT OF PARTS HEATING ELEMENT 1. Remove the right side panel, racks, bottom plate and the fan plate according prior pro- cedures. 2. Disconnect the wiring from the element. 3. Remove the nuts and rings that secure the element and remove the element.

  • Page 23: Electrical Tests And Service Procedures

    ELECTRICAL TESTS AND SERVICE PROCEDURES ELECTRICAL TESTS AND SERVICE PROCEDURES WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. HEATING ELEMENT TEST Note: When testing the resistance of the element remove the wiring. Type Wattage/Voltage Resistance Ω...

  • Page 24: Control Location

    ELECTRICAL TESTS AND SERVICE PROCEDURES CONTROL LOCATION Temperature control THERMOMETER °F Timer Main switch THERMOSTAT DIAL Turn thermostat dial to desired temperature. 0 = Off 1 = 25°C / 77°F 2 = 40°C / 104°F 3 = 60°C / 140°F Rotor switch 4 = 80°C / 176°F 5 = 95°C / 203°F...

  • Page 25: General Troubleshooting List

    TROUBLESHOOTING GENERAL TROUBLESHOOTING LIST TROUBLESHOOTING FOR THE TDR 5 AND 7 ROTISSERIES Symptom Possible causes No power to oven controls. 1. Main breaker open. 2. Fuse burned (F1 or F2). 3. Main switch malfunction. 4. Wiring loose. Main fuse or breaker blows. 1.

  • Page 26: Troubleshooting For The Tdw 5 And 7 Warmers

    TROUBLESHOOTING TROUBLESHOOTING FOR THE TDW 5 AND 7 WARMERS Symptom Possible causes No power to warmer controls. 1. Main breaker open. 2. Switch malfunction. 3. Wiring loose. Main fuse or breaker blows. 1. Wiring incorrectly. 2. Heating element or blower shorted. 3.

  • Page 27: Analytic Troubleshooting List

    TROUBLESHOOTING ANALYTIC TROUBLESHOOTING LIST SERVICING AND REPAIRING THE TDR 5 AND 7 ROTISSERIES This is an analytic description for servicing and repairing all major parts of the rotisseries and warmers. It consists off 4 basic steps to recognize and solve the problems. These steps are: Symptoms.
  • Page 28 TROUBLESHOOTING Description of part Symptoms Possible causes Solving: checking/action Main switch No power to all, or Wiring. Check the wiring on the switch. some oven controls. Malfunction of the cams Check the cams. on the switch. Switch comes in, but Contacts burned.
  • Page 29 TROUBLESHOOTING Description of part Symptoms Possible causes Solving: checking/action Drive motor Motor doesn’t run. Wiring. Check the wiring. Check the power to the motor. Coil malfunction. Check resistance of the coils. See also table on page 23. Between whiteA and white wire 234Ω.

  • Page 30: Servicing And Repairing The Tdw 5 And 7 Warmers

    TROUBLESHOOTING SERVICING AND REPAIRING THE TDW 5 AND 7 WARMERS Description of part Symptoms Possible causes Solving: checking/action Outside door Broken glass. Slamming of door. Give instruction to operator. Fastening bolts Tighten all fastenings. and nuts are loose. No PTFE ring Mount new glass with PTFE rings between between steel and glass and steel.
  • Page 31 TROUBLESHOOTING Description of part Symptoms Possible causes Solving: checking/action Capacitor Drive motor or blower Wiring. Check the wiring. doesn’t work. Capacitor malfunc- Check function after connecting a new tion. capacitor. Checking of capacitor: Discharge capacitor with screwdriver. Set meter on MΩ and connect the pins of the meter on contacts, value runs up.

  • Page 32: Exploded Views & Part Lists

    EXPLODED VIEWS AND PARTLISTS EXPLODED VIEWS & PART LISTS TDR 5 M - SHEET METAL WORK D-0171-01 Page 32 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 33 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description ..Frame, ass. 9171125 Leg, rubber 50 mm 9294353 Side panel, left 9294126 Side panel, left (till serial nr. 100061480) 9294352 Side panel, right 9294125 Side panel, right (till serial nr. 100061480) 9294160 Top cover 9294350...

  • Page 34: Tdr 5 M - Components

    EXPLODED VIEWS AND PARTLISTS TDR 5 M - COMPONENTS 48-12 48-1 48-8 48-13 48-3 48-4 48-7 48-2 48-9 48-5 48-6 48-10 49-1 40-1 40-2 40-3 61-4 61-5 61-3 70-8 61-2 61-1 62-5 70-9 62-4 62-3 70-10 62-2 70-12 62-1 70-11...
  • Page 35 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 9146951 Rotorset ass., stainless steel 9298506 Timer knob, ass. 62-1 9292002 Cover, black 40-1 9170571 Rotor shaft 62-2 9292001 Control knob, black 40-2 9174369 Rotor disc 3 mm 40-3 0142975 Socket head screw M6 x 20 SS...

  • Page 36: Tdr 5 M - Doors

    EXPLODED VIEWS AND PARTLISTS TDR 5 M - DOORS 91-1 91-2 92-11 91-5 92-2 92-6 92-4 91-4 91-6 92-5 91-3 91-17 90-5 91-7 90-7 90-4 90-8 91-8 90-17 92-1 90-2 92-11 91.C 91-16 92-3 91-17 91-14 90-1 91-18 90-6 91-12...
  • Page 37 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 90.S 9298500S Door service side, ass. 9298502S Door inside, ass. 90-1 4280558 Screw M5 x 16 SS 92-1 9292011 Glass, inside door 90-2 3702342 Flange bush, PTFE 3 mm 92-2 9290457 Hinge profile...

  • Page 38: Tdr 7 M - Sheet Metal Work

    EXPLODED VIEWS AND PARTLISTS TDR 7 M - SHEET METAL WORK D-0172-01 Page 38 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 39 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description ..Frame, ass. 9171125 Leg, rubber 50 mm 9294031 Side panel, left 9294018 Side panel, right 9294009 Top cover 9294032 Top plate 9294045 Cover, removeable 9290401 Mounting plate, blower 9290405 Drawer 9171008 Drain-tap with handle 9294014...

  • Page 40: Tdr 7 M - Components

    EXPLODED VIEWS AND PARTLISTS TDR 7 M - COMPONENTS 48-12 48-1 48-8 48-3 48-13 48-4 48-7 48-9 48-2 48-5 48-10 48-6 49-1 40-1 40-2 40-3 40-4 40-2 40-5 40-6 61-4 61-5 61-3 70-8 61-2 61-1 62-5 70-9 62-4 62-3 70-10 62-2 70-12 62-1...
  • Page 41 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 9172274 Rotorset ass. 8 meat forks, stainless 9298506 Timer knob, ass. steel 62-1 9292002 Cover, black 40-1 9070272 Rotor shaft 62-2 9292001 Control knob, black 40-2 9174623 Rotor disc 3 mm 62-3...

  • Page 42: Tdr 7 M - Doors

    EXPLODED VIEWS AND PARTLISTS TDR 7 M - DOORS 91-1 91-2 91-5 92-2 92-11 92-6 92-4 91-4 92-5 91-6 91-3 90-5 91-17 90-7 92-1 91-7 91-8 90-4 90-8 92-11 90-2 91.C 90-17 92-3 91-16 91-17 90-1 91-14 91-18 91-6 91-12 90-3 91-2 91-9...
  • Page 43 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 90.S 9298510S Door service side, ass. 9298512S Door inside, ass. 90-1 4280558 Screw M5 x 16 SS 92-1 9292013 Glass, inside door 90-2 3702342 Flange bush, PTFE 3 mm 92-2 9290406 Hinge profile...

  • Page 44: Tdw 5 M - Sheet Metal Work

    EXPLODED VIEWS AND PARTLISTS TDW 5 M - SHEET METAL WORK TDW 5 M D-0177-01 Page 44 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 45 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description ..Frame, ass. 9294353 Side panel, left 9294126 Side panel, left (till serial nr. 100061480) 9294352 Side panel, right 9294125 Side panel, right (till serial nr. 100061480) 9290492 Reinforcement plate, left 9290510 Reinforcement plate, left (till serial nr.

  • Page 46: Tdw 5 M - Components

    EXPLODED VIEWS AND PARTLISTS TDW 5 M - COMPONENTS 46-1 46-5 46-2 45-5 46-4 46-3 45-6 45-7 45-4 46-6 45-16 45-2 46-C 46-15 46-16 46-13 45-1 46-7 46-11 46-8 45-3 46-12 60-5 45.S 60-3 60-2 46-14 50-1 46-10 46-9 50-2 60-1 60-4 45-10...
  • Page 47 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 9294271 Lamp shade 9040714 Main switch, warmer 9052826 Lamp holder 9082994 Thermostat 90 - 230°F 9082774 Lamp. Halotherm 200 W 9174139 Spray mouth 2300121 Terminal block, Ceramic 9110048 Blower 9292061...

  • Page 48: Tdw 7 M - Sheet Metal Work

    EXPLODED VIEWS AND PARTLISTS TDW 7 M - SHEET METAL WORK TDW 7 M D-0178-01 Page 48 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 49 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description ..Frame, ass. 9294031 Side panel, left 9294018 Side panel, right 9290500 Reinforcement plate, left 9290501 Reinforcement plate, right 9294110 Reinforcement, left top 9294258 Reinforcement, right top 9294045 Cover, removable 9294263 Top plate 9290502 Ceiling...

  • Page 50: Tdw 7 M - Components

    EXPLODED VIEWS AND PARTLISTS TDW 7 M - COMPONENTS 46-1 46-5 46-2 45-5 46-4 46-3 45-6 45-7 45-4 45-16 45-2 46-6 46-7 45-1 46-C 46-15 45-3 46-16 46-13 46-11 46-8 46-12 60-5 60-4 60-3 60-2 60-1 45.S 46-14 50-1 46-10 46-9 50-2 45-10...
  • Page 51 EXPLODED VIEWS AND PARTLISTS Item Part number Qty. Description Item Part number Qty. Description 9294271 Lamp shade 9040714 Main switch, warmer 9052826 Lamp holder 9082994 Thermostat 90 - 230°F 9082774 Lamp. Halotherm 200 W 9174139 Spray mouth 2300121 Terminal block, Ceramic 9110048 Blower 9292061...

  • Page 52: Electrical Diagrams

    ELECTRICAL DIAGRAMS ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT Page 52 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 53: Wiring Diagram Tdr 5 And 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 53...

  • Page 54: Circuit Diagram Tdr 5 And 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT (UNTILL SERIAL NUMBER 100059841) Page 54 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 55: Wiring Diagram Tdr 5 And 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT (UNTILL SERIAL NUMBER 100059841) Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 55...

  • Page 56: Circuit Diagram Tdr 5 And 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT (UNTILL SERIAL NUMBER 100058736) Page 56 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 57: Wiring Diagram Tdr 5 And 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5 AND 7 M, SINGLE AND STACKED UNIT (UNTILL SERIAL NUMBER 100058736) Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 57...

  • Page 58: Circuit Diagram Tdw 5 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDW 5 M, SINGLE AND STACKED UNIT Page 58 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 59: Wiring Diagram Tdw 5 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDW 5 M, SINGLE AND STACKED UNIT Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 59...

  • Page 60: Circuit Diagram Tdw 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDW 7 M, SINGLE AND STACKED UNIT Page 60 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...

  • Page 61: Wiring Diagram Tdw 7 M, Single And Stacked Unit

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDW 7 M, SINGLE AND STACKED UNIT Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 61...
  • Page 62 Page 62 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014...
  • Page 63 Service Manual TDR5/7 TDW5/7 form 9123905 rev. 11/2014 Page 63...
  • Page 64 For technical support call: 877 374-5236 For parts call: 877 392-7851 Fri-Jado Inc. •1401 Davey Road • Sweet 100 • Woodridge, IL. 60517 • USA • tel. 630-630-7950 • fax 630-689-11424 • toll free 877-FRI-JADO • us.info@frijado.com • www.frijado.com...

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