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Labconco SteamScrubber 4010010 Series Technical Manual

Glassware washer
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Please read user's manual
before operating equipment
Original Instructions
LABCONCO CORPORATION
8811 Prospect Avenue
Kansas City, MO 64132
(800) 821-5525 I +1 (816) 333-8811
labconco.com
Technical Manual
®
®
SteamScrubber
FlaskScrubber
®
®
FlaskScrubber
Vantage
Glassware Washer
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  • Page 1 Please read user’s manual before operating equipment Original Instructions LABCONCO CORPORATION 8811 Prospect Avenue Kansas City, MO 64132 (800) 821-5525 I +1 (816) 333-8811 labconco.com Technical Manual ® ® SteamScrubber FlaskScrubber ® ® FlaskScrubber Vantage Glassware Washer Register this product...
  • Page 2 SteamScrubber ® Glassware Washers 2021—Present 4010010xx 4020010xx 4011010xx 4021010xx ® FlaskScrubber Glassware Washers 2021—Present 4110010xx 4120010xx 4111010xx 4121010xx ® ® FlaskScrubber Vantage Glassware Washers 2021—Present 422101010 422101013...
  • Page 3 Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted.

  • Page 4: Table Of Contents

    Table of Contents 1: INTRODUCTION Contacting Labconco About This Manual Theory of Operation 2: SAFETY PRECAUTIONS Typographical Conventions General Safety Precautions Safety Precautions for this Product 3: PRODUCT IDENTIFICATION Model and Serial Numbers Serial Tag Location Serial Tag Information Primary Serial Tag...
  • Page 5 On / Standby LED Indicator Initial Power Up Power Reset Opening the door with no power Home Screen Screen Indicator Bar Program Selection Start Program Program Progress Skip Segment Pause Cancel Program Screen Log Data View Data File Chart Data File Export Data File Delete Data File Settings...
  • Page 6 Factory Maintenance Factory Water Fill Level Calibration and Water Level Pressure Switch Test Factory Auto Dispense Calibration Reset Lifetime Counts to Zero Factory Reset Network Customize Data Logs Sensors Accessories Help About Software Update via USB Thumb drive Software Update via Ethernet (Push) Software Update via the Ethernet (Pull) Automatic Update Notification Diagnostics...
  • Page 7 Cleaning the Sump and Sump Filter Screen Replacing the HEPA Filter (PN4597300) (FlaskScrubber Vantage only) Maintaining the Conductivity Sensor (FlaskScrubber Vantage only) Cleaning the Conductivity Sensor 6: MODIFICATIONS Washer Rack Configuration Installing the upper rack slides Remove the upper rack Replace the upper rack Raise the upper rack height Lower the upper rack height...
  • Page 8 Wash Pump 1 Heater 1 Heater 2&3 (High Heat Models only) Drain Valve Drain Pump Manual/Auto Run Test Fill Valve (Hot Tap) DI Valve (Pure) DI Pump (Pure) Detergent Cup Dry Blower Electronic Cooling Fan LED Light (If equipped) Printer (If equipped) Detergent Pump 1 (If equipped) Rinse Aid Pump 1 (If equipped) Door Latch...
  • Page 9 Adjusting the Striker Replacing or Adjusting the Latch Assembly Adjusting the Door Hinge Pins Door Gasket Replacement Replacing the Washer LED Light Replacing the Detergent and Acid Rinse Dispenser Replacing the Electronic Control Components Replacing the Display Board Assembly Replacing the Input/Output Board (IOB) Replacing the Power Supply Replacing Electronic Enclosure Components Replacing Water Level Pressure Sensor...
  • Page 10 Replacing the Dry Blower on a FlaskScrubber Vantage Cleaning or Replacing the Wash Arms Replacing the Rack Valve Bushing 9: ACCESSORIES & CONSUMABLES Rack Inserts for Labware Racks Rack Accessories Heater Cover Kit Liquid Detergent and Rinse Aid Dispensers Cool Drain Water Kit Base Stand Printer Kit RO Storage Tank...
  • Page 11 FlaskScrubber Vantage Exterior Dimensions FlaskScrubber Vantage Interior Dimensions APPENDIX C: SPECIFICATIONS Programs Power Data Fill and Heat Specifications Environmental Conditions APPENDIX D: WIRING DIAGRAMS...

  • Page 12: 1: Introduction

    SteamScrubber, FlaskScrubber and FlaskScrubber Vantage Glassware Washers. As always, we at Labconco want to assist you in a better understanding of our products and their operation; if you have any questions, or need additional information, please contact us.

  • Page 13: Theory Of Operation

    Drying is performed through an integrated blower circulating forced, heated air through the tank. The FlaskScrubber Vantage sets itself apart from the rest, as Labconco’s full featured Laboratory Glassware Washer. It is available in 230 Volt 2.0 Kw single phase or 230 Volt 6.0 Kw three phase configurations.

  • Page 14: 2: Safety Precautions

    2: Safety Precautions Before unpacking, installing, operating, maintaining, or servicing this equipment, read the following safety warnings and precautions. Avant le déballage, l’installation, le fonctionnement, l’entretien ou la maintenance de cet équipement, lire les avertissements de sécurité et les précautions d’emploi. –...
  • Page 15 – Air or components that will be very hot. Take BURN RISK (HIGH TEMPERATURE) care not to touch these defined areas. Failure to avoid these areas may result in moderate to severe injury. – Air ambiant ou composant RISQUE DE BRÛLURE (TEMPÉRATURE ÉLEVÉE) devenant très chaud.
  • Page 16 – Do not place flammable liquids or solvents in this FLAMMABLE / NO SOLVENTS product. – Ne placez aucun liquid inflammable dans cette INFLAMMABLE / PAS DE SOLVANTS produit. – Do not lift or move this equipment without assistance. LIFTING HAZARD –...

  • Page 17: General Safety Precautions

    General Safety Precautions Follow all the safety precautions described in this section. Before removing any panels, which require a tool for removal, ALWAYS disconnect the main power cord or electrical supply. Failure to remove all electrical power before proceeding will result in moderate to serious injury, death, or damage to property. Avant le retrait d’un panneau nécessitant l’utilisation d’un outil, TOUJOURS débrancher le cordon d’alimentation secteur ou l’alimentation électrique.

  • Page 18: Safety Precautions For This Product

    Ne portez pas de vêtements amples qui pourraient s'accrocher aux surfaces internes. After service, verify safe state of use before using the product. Contact Labconco’s Product Service Department for questions on determining safe state of this product.
  • Page 19 Press yes. All functionalities must stop. If the wash pump was running the door should unlock after 7 seconds. If this result is not achieved, do not use the product, and contact Labconco’s Product Service Department immediately. Pour vérifier que le verrouillage de sécurité de la porte fonctionne correctement, fermez la porte de la laveuse jusqu'à...
  • Page 20 Steam and surfaces within this washer and its contents may become hot enough to cause burns. La vap eur et les surfaces à ľintérieur de cette laveuse et son contenu peuvent devenir suffisamment chauds pour causer des brûlures. Do not place any flammable liquids in this washer. Failure to empty and rinse glassware could result in fire or explosion.

  • Page 21: 3: Product Identification

    In addition to the serial tag, the About Screen has the product model number and serial number. If you need to contact Labconco regarding this product, you will be required to provide the serial number. The serial number provides all product details, including the revision level under which the product was constructed.

  • Page 22: Serial Tag Information

    Serial Tag Information The following information is located on the Serial Tags: Primary Serial Tag Figure 3-2  Serial Number  Catalog (Model) Number  Revision  Electrical Requirements o Voltage o Phase o Frequency o Amperage Secondary Serial Tag Figure 3-3 ...

  • Page 23: Configurator

    Configurator Glassware Washers utilize catalog numbers (also referred to as model numbers) some digits of the catalog number provide key information about the model. Use the configurator below to identify specifics about your product. Not all configurations are available. Figure 3-5 4 0 1 0 0 1 0 0 0 Product Line...

  • Page 24: 4: Navigating The Glassware Washer

    4: Navigating the Glassware Washer This section will familiarize you with the functions needed to perform various services on the washers. This includes running programs, diagnostic tests, calibration of water levels and auto dispense pumps. The washer provides a touchscreen display that is pre-programmed with multiple wash cycles.

  • Page 25: On / Standby Led Indicator

    On / Standby LED Indicator Blue LED indicator light designates the current status of the system. o 1 flash per second = Initial power up (loading operating system) o Slow pulse = Touch screen in low power mode (screen timeout) o ON = Unit is plugged in, and touch screen is in active mode o Off = Unit is unplugged Initial Power Up...

  • Page 26: Home Screen

    Retain the Door Unlock Pin for emergency access to the washer in case of power failure. Home Screen After initial power up, the Home screen will be displayed. Most of the general operation and system monitoring can be done from the Home Screen. Figure 4-3 DATA LOG SETTINGS...

  • Page 27: Screen Indicator Bar

    Screen Indicator Bar A thin blue indicator bar will appear under the icon of the menu screen that is currently being displayed. Program Selection Touch the Program Selection bar to display all programed cycles. If the list is long, swiping up/down will scroll the list. Touch to select the desired program. The Home Page will then display the Program Progress Indicator for the selected program.

  • Page 28: Program Progress

    program, the total estimated time remaining to complete the program and the conductivity level is displayed if equipped. Program Progress The Program Progress Indicator graphically displays the progress of each segment of the program as the washer progresses through the cycle. Once a segment is complete, a blue check mark is shown.

  • Page 29: Program Screen

    Program Screen The Program Screen allows the user to view the parameters of all programs. New user- defined programs can be created, edited, or deleted from this screen. All factory programs are locked and cannot be edited, but any program can be copied, renamed, and the new program can be modified.

  • Page 30: View Data File

    Figure 4-6 View Data File  From the Data Log Screen, highlight the Log to view by touching the Log name.  Touch [View].  Six columns showing data from six user-defined data points will be displayed.  Swipe the screen up or down to scroll through the data. ...
  • Page 31 Figure 4-7 Lock...

  • Page 32: Chart Data File

    Chart Data File  From the Data Log Screen, highlight the Log to chart by touching the Log name.  Touch [Chart].  The chart will display the system temperature and/or conductivity vs time. See Fig. 4-8.  The chart can be manipulated by zooming in and out or swiping side to side. ...

  • Page 33: Export Data File

    Multiple data logs can then be selected and exported at the same time. During multiple selection mode, the option to Select All will be available at the top of the Data Log Screen. Figure 4-9 Labconco Corporation Program: Intense FlaskScrubber Vantage Series Glassware Washer Step Temp...

  • Page 34: Settings

    Settings The Settings Screen as shown in Fig. 4-10 allows the user to set or modify the systems settings. Figure 4-10 Language Choose from five languages: English, Spanish, French, German, Italian. Figure 4-11...

  • Page 35: Security

    Security A four-digit security code can be set that requires entry of a PIN to gain access to user- defined areas. The PIN will always be required to enter the Security screen.  From the Settings Screen, touch the Security Icon, then enter the PIN (default is 1234) to gain access.

  • Page 36: Calibration - Offsets

    Calibration - Offsets Adjust the sensor readings to match a known standard(s). Current Reading (uncorrected) = raw sensor reading with no offset applied. Offset = Value that will be added to the Current Reading (uncorrected). The adjusted reading (uncorrected + offset) is the value reported on all screens outside of the Sensor Calibration screen.

  • Page 37: Calibration - Setpoints

    Calibration - Setpoints Adjust the maximum program segment temperature. Setpoint = maximum programmable temperature in any segment.  To adjust the Setpoint, touch Setpoint field of the desired value. Reference Fig. 4-14. A pop-up will display, which allows the maximum set point to be set. ...

  • Page 38: Alerts

     Time Zone – Enter the Greenwich Mean Time (GMT) offset value for your location (integer value between -12 & +12).  NTP server – Enter the “web address” (URL) of the NTP server (of your choice) that will provide clock synchronization data to the washer via the Ethernet connection.
  • Page 39 Here is an example (this information will not be correct for your e-mail account) set-up for fake e-mail account: Wash123@gmail.com  smtp.gmail.com  Wash123  cat@ndmouse457  465  Enable  From the Alerts Screen, touch the Settings icon. A pop-up will display. After entering the appropriate information in all fields, touch [Save].

  • Page 40: Display

    Figure 4-16 Settings Delete  To delete a user’s email: o Touch the e-mail address to delete, it will highlight. o Touch the Delete icon in the bottom left corner of the screen. Display This screen provides settings for the display screen functionality. Reference Fig. 4-17. –...

  • Page 41: Units

    Figure 4-17 Units This screen allows the user to change the units of measure for various sensors.  Touch the desired drop-down field, and make selection: – Select the desired units of measure: °C or °F Temperature – Select the desired units of measure: millimeters or Length (Depth) inches ...

  • Page 42: Maintenance

    Maintenance View the Lifetime hours for the Wash Pump and Dry Blower. Change the reminder frequency or reset the Sump Screen Cleaning interval. Reference Fig. 4-19.  From the Settings Screen, touch the Maintenance Icon to view the Lifetime hours of the wash pump and dry blower.

  • Page 43: Factory Water Fill Level Calibration And Water Level Pressure Switch Test

    Figure 4-20 Factory Water Fill Level Calibration and Water Level Pressure Switch Test Use this screen to calibrate the water level sensor to the proper set point by selecting [Fill to Current Set Point]. Water will enter the wash tank until the current set point is reached.

  • Page 44: Factory Auto Dispense Calibration

    If the trip point is incorrect the switch set point can be adjusted higher by turning the adjustment screw counterclockwise or lower by turning the screw clockwise. Note: the adjustment screw is very sensitive so use caution and go slowly when adjusting. Refer to Figure 8-11.

  • Page 45: Reset Lifetime Counts To Zero

    Reset Lifetime Counts to Zero Use this screen to reset the total lifetime hours count for the wash pump and dry blower to zero if they have been replaced. Refer to Figure 4-20. Factory Reset Use this screen to reset all programs and settings to the original factory settings. Refer to Figure 4-20.

  • Page 46: Customize

    Customize This screen allows the user to customize the washer’s name. The name is utilized on all Data Logs, and on any e-mail Alerts (if enabled and connected via Ethernet cable). If the optional Auto Detergent and/or Rinse Aid Dispense kit(s) are installed, use the Customize Screen to customize the Auto Detergent and Rinse Aid names and abbreviations shown in the Program Screens.

  • Page 47: Data Logs

    Figure 4-22 Data Logs Modify the Data Acquisition Rate and the Log File Deletion settings.  Touch the drop-down menu next to Data Acquisition Rate and modify the rate among the intervals available: 10sec, 30sec, 1min, 5min or 10min. Touch [OK]. ...

  • Page 48: Sensors

    Sensors This screen contains a list of all sensors currently installed on the Glassware Washer. The Sensors Screen displays the current sensor reading (including offsets) in the selected unit of measure. This screen is for viewing only (there are no selectable fields). Reference Fig.

  • Page 49: Help

    – Used to test washer operation/components after installation or should a Diagnostics problem occur. – Provides QR codes for direct links to the Labconco Website for Resources documentation or accessory/consumable information. – Allows the user to export custom programs and/or data logs, as well Backup/Restore as import custom programs.

  • Page 50: About

    Figure 4-27 Software Update via USB Thumb drive To update the software via USB, you must first download the latest version to a USB thumb drive, The software is available at Labconco.com. Software & Apps - Labconco.  From the About screen, touch [Update].

  • Page 51: Software Update Via The Ethernet (Pull)

     Go to the Product Support Tab found at the top of the page.  At the Labconco Website go to Resources/Software and App page to download the latest CleanWorks software Zip file.  Download and unzip the file.  Return the Washers Product information page.

  • Page 52: Diagnostics

     At the Upgrade screen touch [Configure] and select Automatically check for updates [OK]. Once programed the Upgrade Available screen will pop up when new software becomes available. Updates will not load automatically and must be confirmed by the user. Diagnostics The Diagnostics Screen is used to test washer operation/components after installation or should a problem occur.

  • Page 53: Resources

    Figure 4-29 Resources The Resources Screen provides QR codes for a direct link to the Labconco website for documentation and/or accessory and consumable information. Reference Fig. 4-30.  From the Help Screen, touch Resources.  Using a smartphone with camera, scan the desired QR code and you will be directed to the appropriate information on labconco.com.

  • Page 54: Backup And Restore

    Backup and Restore Allows for the import/export of custom programs and/or data logs via USB thumb drive. Either export user-created programs and/or data log files or import user-created programs from another washer. Reference Fig. 4-31.  Insert thumb drive in the USB port below display. ...

  • Page 55: 5: Maintenance

    5: Maintenance Like any piece of laboratory equipment, the glassware washer requires some routine maintenance. This section contains instructions on how to perform upkeep and routine maintenance on your glassware washer. Maintenance Safety Precautions The following safety precautions must be followed by all personnel maintaining the equipment.

  • Page 56: Recommended Maintenance Schedule

    Recommended Maintenance Schedule Perform the maintenance operations described in this section in accordance with the frequency recommendations in Table 5-1. Failure to perform these maintenance operations may impair the performance of the Glassware Washer. Table 5-1 Maintenance Frequency Activity Weekly Monthly Annually Wipe down interior and exterior...

  • Page 57: Clean Washer Cycle

     Wipe the outer edges on the inside door panel to remove particles and residue that occur during loading.  Use a sponge and non-abrasive stainless-steel cleaner to gently wipe the washer tank and door to remove surface discoloration caused by exposure to halogenated compounds or steel parts.

  • Page 58: Cleaning The Sump And Sump Filter Screen

     Turn off and disconnect the water supply line that is connected to the valve to be cleaned.  Remove the valve filter screen and clean it thoroughly under running water.  Replace the screen and reassemble the valve connection. Verify the O-ring gasket is positioned in the groove in the fill valve body.

  • Page 59: Filter Screen

    Replacing the HEPA Filter (PN4597300) (FlaskScrubber Vantage only) After an extended period, dirt and debris may block the air flow through the HEPA filter. The HEPA filter is available from Labconco (Catalog Number 4597300). See Fig. 5-3 and follow these instructions to replace the HEPA filter.

  • Page 60: Maintaining The Conductivity Sensor (Flaskscrubber Vantage Only)

     Replace the filter by first placing the bottom of the new filter in the bottom retainer and then pressing down on the locking tab. Figure 5-3 FILTER LOCK TAB HEPA FILTER  Reset the Replace HEPA Filter Reminder as described in Chapter 4 Maintenance Screen.

  • Page 61: Cleaning The Conductivity Sensor

    Cleaning the Conductivity Sensor If the soil from un-rinsed glassware or hard water deposits has coated the sensor, the sensor may be cleaned using a solvent compatible with the soil. Remove the sump filter screw as described previously in this section. Using a swab moistened with solvent, remove the soil from metal parts inside the tubular portion.

  • Page 62: 6: Modifications

    6: Modifications This section details the installation of accessories, the functional features, and proper techniques for safely and efficiently using the Glassware Washer. Washer Rack Configuration The FlaskScrubber Glassware Washer is equipped with the lower spindle rack while the SteamScrubber comes with lower and upper standard racks. In addition to the standard rack configuration of each model, many optional racks and inserts are available to customize your washer to best suit your needs.

  • Page 63: Remove The Upper Rack

     When the upper rack is in place, it limits the height of the glassware that can be washed. Ensure that the spray arms don’t contact the glassware on the top or bottom racks. If very tall glassware or long pipets are to be washed, remove the upper rack, and place the glassware on the lower rack.

  • Page 64: Raise The Upper Rack Height

    Raise the upper rack height  To raise the rack to the upper position, slide the upper rack all the way out.  Grasp the handle on one side of the rack, lift the rack straight up while letting the rack bracket slots guide the rack to the top of the slots and then out to the upper rack bracket pin seats.

  • Page 65: Flaskscrubber Spindle Rack

    FlaskScrubber Spindle Rack The FlaskScrubber Vantage Glassware Washers upper and lower spindle racks with glassware holders are designed for narrow-necked glassware such as volumetric flasks, Erlenmeyer flasks, graduated cylinders, Kjeldahl flasks, test tubes, BOD bottles and digestion tubes. For versatility, two sizes of spindles are provided with the washer: (36) 0.25" (6.35 mm) OD and (10) 0.125"...

  • Page 66: Liquid Detergent And Neutralizing Acid Rinse Dispense Systems

    Note: This option requires that software version 1068800 rev D or later be installed in the unit. The washer’s software version can be seen on the About page. Go to https://www.labconco.com/resources/software-apps for the latest CleanWorks software and instructions for updating your washer.
  • Page 67 Figure 6-4 DETERGENT PUMP RINSE AID PUMP COVER PANEL WASHER BASE SCREWS PUMP MOUNTING NUTS PLATE  Route the end of the harness connected to the pumps behind the electrical box to the left side. Plug the harness into the receptacle on the back left side of electrical box as shown.
  • Page 68 Figure 6-6 WIRE TIE WIRE TIE INLET FILL TRAP TUBE FROM DETERGENT PUMP TUBE FROM ACID PUMP COVER PANEL CLAMPS AND SCREW HARNESS AND TUBE FROM ACID BOTTLE HARNESS AND TUBE FROM DETERGENT BOTTLE  Route tubes that are attached to the outlets of the pump(s) to the inlet fill trap as shown.

  • Page 69: Using The Liquid Detergent And Neutralizing Acid Rinse Dispense Systems

     Reconnect power to the Glassware Washer. The detergent dispense system and rinse aid dispense system are both enabled when they are connected to the Glassware Washer. This can be verified in the Accessories Screen. Using the Liquid Detergent and Neutralizing Acid Rinse Dispense Systems When liquid detergent and neutralizing acid rinse are first added to their dispense containers or if the containers are permitted to empty completely, the dispense pumps and supply tubing must be purged of air.

  • Page 70: Installation Of The Drain Water Cooling Kit

    water temperature to be higher. The cold-water supply must be capable of a flow rate of 3.5 GPM (13.2 LPM) and a pressure of 20-120 PSI (138-827 kPa). The inlet connection to the valve is a 3/8” compression fitting. Installation of the Drain Water Cooling Kit ...

  • Page 71: Printer Kit For Flaskscrubber And Steamscrubber

    Printer Kit for FlaskScrubber and SteamScrubber This kit will add a printer and printer connection to the glassware washer. This kit is only available on 2020 models or later. Installation of Printer Kit  Disconnect power to the washer.  Remove the rear and left side panel on a freestanding glassware washer. ...

  • Page 72: Printer Connection

    Figure 6-9 BACK RIGHT SIDE PRINTER OF ELECTRICAL CONNECTION ENCLOSURE  Reinstall the panels and reconnect power.  Connect the flat modular cable from the printer to the printer connector.  Turn on the printer. The glassware washer will connect automatically to the printer once power is restored.

  • Page 73: 7: Diagnostics/Troubleshooting

    7: Diagnostics/Troubleshooting To be effective in properly servicing laboratory equipment, it is essential to be able to troubleshoot any problem and gain a clear and concise root cause to the problem to accurately correct the problem. This section is split into two sections. The first is dealing with Basic Troubleshooting for a wide range of issues.

  • Page 74: Running Diagnostics

    Table 7-1 ALARM ALARM DESCRIPTION CONDITION RESPONSE CODE LOW AUTO RINSE AID 1 Low Rinse Aid in Auto Dispense * NON-FATAL CONDUCTIVITY FAILED Conductivity sensor is not responding ** NON-FATAL LOW DETERGENT 1 Low Detergent in Auto Dispense * NON-FATAL DRAIN FAIL Pressure Sensor did not reach 0 during drain FATAL...

  • Page 75: Fill All-The-Way

    Figure 7-1 HELP DIAGNOSTICS AUTO PASS/ TEST FAIL From any screen touch the HELP Icon.  Touch the Diagnostics icon.  Scroll down, select the desired test, and confirm as follows. Manual Only Run Test The Manual Auto Run Test provides a way to test the timing and fill levels of the washer’s water fill systems, drain system, and each AC voltage component independently.

  • Page 76: Pure Fill All-The-Way

    test can be stopped any time by pressing FILL ALL-THE-WAY again. During the test the water level will be displayed. If the water level set point is reached in the allotted time a Pass or Fail and the calculated flow rate will be displayed. Several variables can affect these test results.

  • Page 77: Wash Pump 1

    Wash Pump 1 Press and confirm Wash Pump 1, after a short delay the wash pump will turn on for approximately 10 seconds. The display will show Complete when the test has ended. Operation can be confirmed visually or audibly by running the test with water in the tank. Heater 1 Press and confirm Heater 1, after a short delay the heater will turn on for approximately 10 seconds.

  • Page 78: Fill Valve (Hot Tap)

    Pass or Fail and the DC current in milliamps based on the acceptance criteria of the individual components. Fill Valve (Hot Tap) Press and confirm Fill Valve (Hot Tap), after a short delay the tap valve will turn on for approximately 10 seconds.

  • Page 79: Led Light (If Equipped)

    LED Light (If equipped) Press and confirm LED Light, after a short delay the light will turn on for approximately 10 seconds. The display will show Pass or Fail and the average current in milliamps. Proper operation can be verified visually by looking for the light to turn on. Printer (If equipped) Press and confirm Printer, after a short delay the printer will print.

  • Page 80: Troubleshooting

    This section details common troubleshooting for your Glassware washer. Refer to the following table if your Glassware Washer fails to operate properly. If the suggested corrective actions do not solve your problem, contact Labconco Product Service for additional assistance. Table 7-2...
  • Page 81 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Conductivity Sensor Conductivity sensor Check wire Correct wiring. (If Equipped) disconnected. connections. With water in sump, If no reading and Bad conductivity check Sensor Screen wiring connected sensor. for a conductivity replace conductivity value.
  • Page 82 If no 12VDC to coils drain pump and/or and wiring OK, Defective controller. drain valve relay coils replace IOB. Contact when actuated in Labconco Product diagnostics Service. With water in sump, check Sensor Screen Fail: Replace and Defective fill level for readings.
  • Page 83 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Door switch is open Door Open when trying to start Shut Door. cycle. Fill All-The-Way tests Fail: Make sure water Improper water Fill Fail Tap fill time and flow is turned on with no supply tap.
  • Page 84 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Check Sensor Screen: >75mm when full, no loss of pressure after 5 minutes. Air leak in tube Fail: Repair air leak. Fill washer. Check connections to water Or replace sensor. water level in level sensor.
  • Page 85 IOB. No AC input and AC output Replace Heater 1 Defective controller. from Heater 1 Triac Triac. Contact PCB. Labconco Product Service. Fail; No 12VDC Check for 12VDC replace IOB. No AC input and AC output Replace Heater 2&3 from Heater 2&3...
  • Page 86 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Check for water level Power reboot. Pressure Sensor reading/change on failure. Sensor Screen during Replace sensor. fill. Fill tank with water Fix air leak in hose Pressure Sensor and confirm pressure connections.
  • Page 87 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action If no reading and Temperature Sensor Check Sensor Screen Temp Sensor wiring is connected failure. for temp reading. replace sensor. Open buttons or display on control Microprocessor Perform Power Reset panel inoperable or memory error.
  • Page 88 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action If labware is left in the washer, recondensation may occur. Open latch or Recondensation. program Auto Unlock after completion of cycle to allow moisture-laden air to escape. Dry time too short. Program longer time.
  • Page 89 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Glassware interfering with detergent cup Move glassware. door. Glassware interfering Move glassware. with wash arm. Pre-rinse glassware. Glassware is Tank and inner door Clean with stainless contaminated with have surface rust steel cleaner and soft acids.
  • Page 90 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Use non-foaming Check detergent for detergent. Use only Improper detergent. foaming. proper amount of detergent. Tighten nuts or Check sump Tank sump gasket. replace O-ring. Do fasteners. not over tighten nuts. Washer is not level.
  • Page 91 Possible Alarm Problem Possible Cause Diagnostic Test Corrective Code Action Adjust hinge pins, door striker or latch Check door latch for Door latch. position. If unable to proper sealing. achieve seal, replace door seal. Ethernet Confirm network is Connect to valid No Network.

  • Page 92: 8: Service Procedures

    8: Service Procedures Once the root cause of a failure has been determined, it may be time to replace parts. When major part replacement of the various washer systems is required, use this section’s procedures for assistance. Maintenance Safety Precautions The following safety precautions must be followed by all personnel servicing the equipment.

  • Page 93: Washer Layout And Landmarks

    Washer Layout and Landmarks Before getting into the washer to perform service, it is important to know where the major systems and their parts are. In the field, you will not have the luxury of seeing where everything is unimpeded. Refer to Fig 8-1 below to serve as a roadmap to systems in the base of the unit.

  • Page 94: Removing The Toe Kick Panels, Service Panels And Door Assembly

     Wash Pump: AC pump to circulate wash or rinse water through the wash arms and spindle racks if equipped.  Drain Pump: AC pump to drain water from tank after the wash and rinse segments. Works in conjunction with Drain Valve. ...

  • Page 95: Remove The Door Panels And Toe Kick Panels

    Figure 8-3 VANTAGE TOP FREESTANDING BACK PANEL RIGHT SIDE PANEL CABINET BACK PANEL DOOR PANEL UPPER TOE KICK CABINET WELDMENT CABINET SIDE PANEL CABINET DOOR The undercounter units have individual panels covering the access opening on each side and the back of the base. Remove the Door Panels and Toe Kick Panels ...

  • Page 96: Removing The Back And Side Service Panels (Undercounter Models)

    Removing the Back and Side Service Panels (Undercounter Models)  Turn off electrical power to the glassware washer.  Locate the back and side service panels attached to the base, under the insulation of the Undercounter Models. There are two screws holding each panel on.

  • Page 97: Replacing Or Adjusting The Door Latch, Latch Striker, Hinge Pins

     Lift the door off the hinge pin bracket by lifting up and out.  Reverse this procedure to reinstall the door assembly. Replacing or Adjusting the Door Latch, Latch Striker, Hinge Pins If, when the door is closed and latched, the latch is loose, or the door is not sealing properly you may need to adjust the Door Latch or the hinge pin location.

  • Page 98: Adjusting The Door Hinge Pins

     Repeat as needed. Figure 8-4 OPEN DOOR MOVE LATCH STRIKER OUT TO TIGHTEN LATCH MOVE LATCH ASSEMBLY BACK TO TIGHTEN LATCH Adjusting the Door Hinge Pins If the door is not seated properly against the door seal or is difficult to close after adjusting the latch, the hinge pins can be moved to achieve a better seal or to reduce some of the excess pressure of the door against the door seal.

  • Page 99: Door Gasket Replacement

    Figure 8-5 LOOSEN WITH 1/8" HEX WRENCH DETAIL A LOOSEN SEAL TIGHTEN SEAL ROTATE OUT TO TIGHTEN SEAL ROTATE IN TO LOOSEN SEAL DETAIL B ADJUST DOOR CABLE PIN STOP BY MOVING DOOR CABLE UP OR DOWN ADJUST BOTH DOOR PULLEY SIDES DETAIL C DETAIL D...

  • Page 100: Replacing The Washer Led Light

    gasket firmly into place into the channel up one side, across the top and then down the other side. You can wet the gasket to assist in pressing into place.  When the bottom of the second side is reached, the gasket will need to be trimmed so that the new end rests snuggly against the bottom of the tank.

  • Page 101: Replacing The Detergent And Acid Rinse Dispenser

    Figure 8-6 INNER DOOR INSULATION DETERGENT CUP LED LIGHT STRIP FRONT DOOR DETERGENT CUP PANEL RETAINER BRACKET Replacing the Detergent and Acid Rinse Dispenser All Glassware Washers are equipped with a Detergent and Acid Rinse Dispense Cup in the door. The operation of the Detergent Cup can be tested in Diagnostic. Should it need replacing refer to Figure 8-6 and follow the instructions below.

  • Page 102: Replacing The Electronic Control Components

    around to each tab and bend them out far enough to clear the notches. Once the tabs are bent out the Detergent cup can be pushed away from the door.  Clean the sealing surface on the inner door panel. ...

  • Page 103: Cover Plate

     Pull the Control Panel away from the door to access the display board assembly cover plate.  Remove the six screws that secure the cover plate to the plastic control panel.  Carefully remove the cover plate and gasket taking note of the routing and location of the wiring and wiring connections.

  • Page 104: Ethernet Connector

    Figure 8-8 ROUTE ETHERNET DISPLAY CONNECTOR CABLE AS SHOWN POSITION FERRITES ETHERNET AS SHOWN CONNECTOR POSITION CONTROL FERRITES CONNECTORS AS SHOWN  Route the wires and place the ferrites approximately as shown before replacing the gasket and cover plate.  Reassemble the control panel and front door panel. ...

  • Page 105: Replacing The Power Supply

    the base. This connection is best accessed from the right side of the washer base and will require removal of the right-side panel on Freestanding units.  Unplug all the wires connected to the front and back side of the IOB. ...

  • Page 106: Replacing Electronic Enclosure Components

     Remove the #10-24 hex head screw located approximately in the center of the electrical enclosure.  Loosen the two screws at the bottom on each side of the enclosure.  Pull the electrical enclosure out to access the wire connections on the back side. Note: on early models the wiring harness located on the back righthand side of the electrical enclosure will need to be disconnected to pull the enclosure away from the base.

  • Page 107: Replacing Water Level Pressure Sensor

    Figure 8-10 TERMINAL BLOCK (230V 3-PHASE DRAIN PUMP SHOWN) RELAY POWER SUPPLY WASH PUMP ETHERNET RELAY COUPLER DRAIN VALVE RELAY HEATER 1 TRIAC HEATERS 2&3 RELAY ELECTRICAL ENCLOSURE Replacing Water Level Pressure Sensor The water level pressure sensor monitors the water level to determine when the fill is complete to turn the water inlet valve off.

  • Page 108: Replacing Water Level Pressure Switch

    Figure 8-11 THERMOSTAT 3 PHASE SHOWN HEATER 2 HEATER 3 DRAIN VALVE PURE WATER VALVE DRY BLOWER PRESSURE SENSOR ASSEMBLY HOT TAP VALVE PRESSURE SWITCH MOUNTING SCREW X2 TERMINALS PRESSURE SWITCH ASSEMBLY PRESSURE SWITCH ADJUSTMENT SCREW Replacing Water Level Pressure Switch The Water Level Pressure Switch will actuate to turn off power to the inlet valve should the washer continue to fill over the normal set point.

  • Page 109: Replacing Heating Elements

     Cut the tape at both back corners of the insulation blanket to raise the blanket to expose the pressure sensor assembly.  Remove the two screws securing the sensor assembly to the tank as shown in figure 8-11.  Disconnect the wiring. ...

  • Page 110: Replacing Heater 2&3

    Replacing Heater 2&3 Heater 2&3 terminals are located at the back of the wash tank as shown in Figure 8-12.  Turn off electrical power to the glassware washer.  If the washer is a freestanding model, remove the back panel as detailed with Figure 8-2.

  • Page 111: Replacing Pumps

    Figure 8-12 TEMP PROBE HEATER 3 SEALING WASHER HEATER 2 HEATER CLAMP (5) PL. 3-PHASE SHOWN HEATER 1 Replacing Pumps All glassware washers are equipped with three pumps. The wash pump, and drain pumps are both AC, the pure water pump is rated 12VDC. The pure water pump can be turned off if the pure water supply is pressurized so if the pure water pump is not working, confirm that it is turned on by checking the Accessories Screen.
  • Page 112  Completely drain and disconnect electrical power to the unit.  If the washer is a freestanding model, remove the back and side panels as detailed with Figure 8-2.  Cut the tape at the back corners of the insulation blanket and raise the blanket to expose the back and sides of the tank.

  • Page 113: Replacing The Wash Pump On A Flaskscrubber Vantage

     Remove the two bolts that secure the tank to the base on each side at the back. Loosen the two bolts that secure the tank to the base on each side, near the front. These bolts will be used as a pivot point when raising the back of the tank. ...

  • Page 114: Replacing The Drain Pump

     Reverse this procedure to install the new pump. Remember to tighten the hose clamps.  Reconnect power to the unit. Replacing the Drain Pump The Drain Pump Assembly is located on the right side of the base behind the electrical enclosure.

  • Page 115: Replacing Valves

     Use Caution: The Detergent is caustic, and Rinse Aid is acidic, if there is liquid in the tubing you will want a way to catch it as it runs out after disconnecting the tubing.  Disconnect the inlet and outlet tubing at the barb connector fittings. ...

  • Page 116: Replacing Drain Valve

    Replacing Drain Valve The drain valve is mounted on the left side of the base weldment.  Completely drain and disconnect electrical power to the unit.  Turn the water supply connection off.  Remove the back and left-side panels as detailed with Figure 8-2. ...

  • Page 117: Replacing The Dry Blower On A Flaskscrubber

     Remove the two screws that secure the blower assembly to the left side of the base weldment.  Remove the two bolts that secure the tank to the base on each side at the back.  Loosen the two bolts that secure the tank to the base on each side near the front. These bolts will be used as a pivot point when raising the back of the tank.

  • Page 118: Replacing The Dry Blower On A Flaskscrubber Vantage

    Replacing the Dry Blower on a FlaskScrubber Vantage The dry blower is mounted to the back left floor of the base weldment. To provide the room needed to remove the blower assembly, the tank will need to be separated from the base and raised at the back.

  • Page 119: Replacing The Rack Valve Bushing

     Remove the four screws securing the wash arm to the outer bushing.  Remove the four screws securing the inner bushing to the distribution tube. Figure 8-14 RACK VALVE (3) PL WATER DISTRIBUTION TUBE ASSEMBLY LOWER WASH ARM RACK VALVE PLUG PLASTIC WASHER SPACER (2) PL...
  • Page 120 pressing in on the center of the plug to make sure the plug seats properly in the center of the valve bushing. If the valve bushing is damaged and needs replaced refer to the following instructions. Refer to figure 8-14. ...

  • Page 121: 9: Accessories & Consumables

    This section details the available field-installable accessories and approved modifications for your glassware washer. Rack Inserts for Labware All inserts can be used in all Labconco Glassware Washer models. Catalog numbers are listed in Table 9-1 below. Table 9-1 Insert Description...

  • Page 122: Racks

    Table 9-2 Insert Description Catalog Number Graduate Cylinder Support 4574600 Test Tube Insert, 10 – 13 mm tubes * 4574700 Test Tube Insert, 14 – 20 mm tubes * 4574800 Test Tube Insert, 20 – 25 mm tubes * 4574900 Test Tube Spindle Conversion Kit 4575300 Vial Insert, 12 mm vials...

  • Page 123: Rack Accessories

    Rack Accessories Glassware holders and small spindles allow spindle racks to be modified to suit specific requirements. Catalog numbers are listed in Table 9-4 below. Table 9-4 Insert Description Catalog Number Large Stainless Steel Glassware Holder 4424800P Small Stainless Steel Glassware Holder 4424600P Universal Plastic Glassware Holder 4585204...

  • Page 124: Liquid Detergent And Rinse Aid Dispensers

    Liquid Detergent and Rinse Aid Dispensers When added to SteamScrubber and FlaskScrubber models, these kits allow user- specified volumes of liquid detergent and/or rinse aid to be dispensed from bulk containers. Catalog numbers are listed in Table 9-6 below. Table 9-6 Dispenser Description Catalog Number Detergent Dispenser...

  • Page 125: Printer Kit

    Printer Kit This kit provides the capability to connect a printer to the glassware washer. The catalog number is listed in Table 9-9 below. Table 9-9 Printer Kit Fits Catalog Number Vantage Models 4681301 FlaskScrubber and SteamScrubber 4681300 Thermal Printer Paper 4683700 RO Storage Tank RO Storage Tanks provide additional storage of pressurized reverse osmosis water for...

  • Page 126: Freestanding Conversion Kit

    Freestanding Conversion Kit The Freestanding Conversion Kit includes all the side panels and top to convert an undercounter washer to a freestanding model. The catalog number is listed in Table 9- 12 below. Table 9-12 Base Stand Fits Catalog Number Freestanding Conversion Kit 4601600 Consumables...

  • Page 127: Appendix A: Parts List

    Appendix A: Parts List Table A-1 lists catalog numbers for service and replacement accessory components. Figure A-1...

  • Page 128: Parts List

    Table A-1 Parts List Item # Parts Description Catalog Number Wash Pump 115V 4584200 Wash Pump 230V 4584201 Pressure Sensor Board 4674200 Inlet Valve 12V 4670500 Blower 12V 7909600 Pressure Switch Flask 4682900 Pressure Switch Steam 4682901 Drain Valve 115V 4586900P Drain Valve 230V 4586901P...
  • Page 129 Figure A-2 23 24...

  • Page 130: Electrical Enclosure

    Figure A-3 ELECTRICAL ENCLOSURE...

  • Page 131: Appendix B: Dimensions

    Appendix B: Dimensions Undercounter Exterior Dimensions Figure B-1 24.1 50.2 (61.2) (127.5) 27.7 (70.4) 32.1 MIN (81.5) 36.0 MAX (91.4) Figure B-2 Freestanding Exterior Dimensions 50.2 24.3 (127.5) (61.7) 27.8 (70.6) 32.2 (81.8) MIN 36.1 MAX (91.7)

  • Page 132: Steamscrubber Interior Dimensions

    SteamScrubber Interior Dimensions Figure B-3 22.6 21.3 (57.4) (54.1) 8.8 OR 6.6 (22.4)or (16.8) 18.8 (47.7) 9.0 OR 11.2 (22.9) OR (28.4) FlaskScrubber Interior Dimensions Figure B-4 22.6 21.3 (67.6) (54.1) 18.1 (50.0)

  • Page 133: Flaskscrubber Vantage Exterior Dimensions

    FlaskScrubber Vantage Exterior Dimensions Figure B-5 50.3 32.2 (127.8) (81.8) 27.8 (70.6) 32.2 MIN (81.8) 36.1 MAX (91.7) Figure B-6 FlaskScrubber Vantage Interior Dimensions 22.6 21.3 (57.4) (54.1) 18.1 (46.0)

  • Page 134: Appendix C: Specifications

    Appendix C: Specifications This Appendix contains specifications for the Glassware Washer, including estimated program times and water consumption. Programs Table C-1 FACTORY PROGRAMS: FLASKSCRUBBER VANTAGE Segment Pre-Wash Time Wash Time Temperature ( Tap Fill Pure Fill Det Disp Cup (Auto mL) Wash 1 Steam Time Wash Time...
  • Page 135 Segment Rinse Aid Cup ml (Auto mL) Rinse 3/8 Rinse Time Temperature ( Tap Fill Pure Fill Rinse Aid Cup ml (Auto mL) Rinse 4/8 Rinse Time Temperature ( Tap Fill Pure Fill Rinse Aid Cup ml (Auto mL) Rinse 5/8 Rinse Time Temperature ( Tap Fill...

  • Page 136: Power Data

    Power Data Table C-2 Catalog Number Volts Phase Cycles Amps* 401x01000 401x01010 208/230 50/60 401x01013 208/230/400 50/60 21/19 402x01000 402x01010 208/230 50/60 402x01013 208/230/400 50/60 21/19 411x01000 411x01010 208/230 50/60 411x01013 208/230/400 50/60 21/19 412x01000 412x01010 208/230 50/60 412x01013 208/230/400 50/60 21/19 422101010...

  • Page 137: Environmental Conditions

    Environmental Conditions  Indoor use only  Ambient temperature range: 41° to 104°F (5° to 40°C)  Maximum altitude: 10,000 feet (3,048 meters)  Maximum relative humidity: 80% for temperatures up to 88°F (31°C), decreasing linearly to 50% relative humidity at 104°F (40°C) ...

  • Page 138: Appendix D: Wiring Diagrams

    Appendix D: Wiring Diagrams Fig D-1 115v/230 1 Phase PN 4675000 2-RED 3-BRN HARNESS P/N 4674500 2-RED 1-BLK 9-BLK 5BC-BLU 3-G/Y , 20-G/Y, 21-G/Y 6-BRN 13-ORG 12-GRY 5CD-BLU 11-BLK 5-BRN 4-BRN 16-BRN 5-BRN 1-BRN 7-BRN 6-BRN 15-BLU 10-BLU 2-BLU 9-BLU 4-BRN 8-BLU 11-BLU...
  • Page 139 230v 3-Phase PN 4675001 Fig D-2 2-RED 3-BRN HARNESS P/N 4674500 2-RED 1-BLK 9-BLK 5BC-BLU 3-G/Y , 20-G/Y, 21-G/Y 6-BRN 13-ORG 12-GRY 4A-BRN 4C-BRN 5CD-BLU 7-BRN 6-BRN 4B-BRN 16-BRN 5-BRN 25-BRN 5-BRN 8-BLK 9AB-BLK 11-BLK 10A-BLK 4B-BRN 4A-BRN 12-BRN 29-BLK 4C-BRN 10C-BLK 27-RED...

This manual is also suitable for:

Steamscrubber 4020010 seriesSteamscrubber 4011010 seriesSteamscrubber 4021010 seriesFlaskscrubber 4110010 seriesFlaskscrubber 4120010 seriesFlaskscrubber 4111010 series ... Show all

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