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Scotchman SUP-600-NF Manual

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MODEL SUP-600-NF
PRECISION MITER UP-CUT
NON-FERROUS SAW

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Summary of Contents for Scotchman SUP-600-NF

  • Page 1 You have downloaded a manual for our MODEL SUP-600-NF PRECISION MITER UP-CUT NON-FERROUS SAW...
  • Page 2  MODEL SUP-600-NF COLD SAW PRINTED JANUARY 2025 PRINTED OCTOBER 2024 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1 -605-859-2542 Email: info@scotchman.com RETURN TO CONTENTS...
  • Page 3 SUP-600-NF SAW RETURN TO CONTENTS...
  • Page 4 CIRCULAR COLD SAWS DIGITAL PROGRAMMABLE FEED SYSTEMS SU-280-G BAND SAW 66 to 176 TON PRESSPRO HYDRAULIC PRESSES SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1 -605-859-2542 Email: info@scotchman.com RETURN TO CONTENTS...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Contents TABLE OF CONTENTS ..........................4 1.0 INTRODUCTION ..........................6 1.1 Warranty .............................. 6 2.0 GENERAL MACHINE INFORMATION ....................7 2.1 Machine Identification Data........................ 7 2.2 Technical Data ............................. 7 2.3 Machine Dimensions .......................... 8 2.4 Cutting Capacity ..........................9 2.5 Electrical Data ...........................
  • Page 6 7.0 PARTS DIAGRAMS AND SCHEMATICS ..................24 7.1 Machine Exterior ..........................24 7.2 Main Power Circuit ........................... 26 7.2A Control Electronics ......................... 27 7.2B 10 Horsepower Special Electrical Components ................28 7.3 Control Panel ............................ 29 7.4 Pneumatic System ..........................30 7.5 Saw Table and Mitering System .......................

  • Page 7: Introduction

    1.1 Warranty Scotchman Industries, Inc. will, within three years of the date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship, provided the buyer, at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which...

  • Page 8: General Machine Information

    2.0 GENERAL MACHINE INFORMATION 2.1 Machine Identification Data ➢ NOTE: IN ORDER TO REQUEST SPARE PARTS, WHETHER COVERED BY THE WARRANTY OR NOT, ALWAYS INDICATE THE MODEL AND SERIAL NUMBER OF THE MACHINE, AS WELL AS THE NAME OF THE PART AND THE PART NUMBER THAT APPEARS IN THE FOLLOWING PARTS DIAGRAMS WITHIN THIS MANUAL.

  • Page 9: Machine Dimensions

    2.3 Machine Dimensions RETURN TO CONTENTS...

  • Page 10: Cutting Capacity

    2.4 Cutting Capacity RETURN TO CONTENTS...

  • Page 11: Electrical Data

    2.5 Electrical Data POWER SUPPLY MOTOR POWER TOTAL CONSUMPTION 230 V Three Phase 5 kW / 6.6 HP 16 amps at 60 Hz 460 V Three Phase 5 kW / 6.6 HP 10 amps at 60 Hz 230 V Three Phase 10 HP 32 amps at 60 Hz 460 V Three Phase...

  • Page 12: Instructions For Anchoring / Service Start-Up

    BEFORE signing the delivery paperwork. If damage is seen, refuse the shipment and notify Scotchman. DO NOT ACCEPT DAMAGED EQUIPMENT. This makes filing damage claims with the shipping company impossible and will make the customer responsible for the damage repair costs.

  • Page 13: Pressure Regulator

    4.3 Pressure Regulator The air inlet location is shown below. The air regulator must be set at 6.5 to 7.2 bar (90 to 105 psi). The red knob on top is used to turn the air supply on or off. Do not add oil to the regulator. The pneumatic components of this machine are internally lubricated with grease.

  • Page 14: Belt Removal And Installation

    ➢ CAUTION: Make sure that the blade is installed with the teeth in the right direction for the rotation and the saw is wired for the correct rotation. If the saw is not wired for the correct rotation, the blade will come loose when the saw is powered. If the blade is not installed in the correct orientation, the teeth will be dulled almost immediately.

  • Page 15: Priming/Adjusting The Coolant Mister

    4.7 Priming/Adjusting the Coolant Mister The following procedure explains how to adjust the coolant mister or prime the system if it has run out of coolant. This job requires 2 people in order to safely perform. Make sure to adhere to the following instructions.

  • Page 16: Cleaning The Coolant Mister

    4.8 Cleaning the Coolant Mister The coolant mister can be removed and disassembled for cleaning. It works on a venturi principle. Some of the blade cylinder supply air is diverted to the mister when the blade is advancing up. The air flow through the venturi creates suction that draws the oil from the bottle on the exterior of the machine.

  • Page 17: Hydraulic Oil And Oleo-Pneumatic System

    4.9 Hydraulic Oil and Oleo-Pneumatic System The oleo-pneumatic converter must be filled with AW32 or 10w nonfoaming hydraulic oil through the threaded plug above the sight glass on the front corner of the machine until the level reaches the center of the sight glass.
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  • Page 19: Instructions For Use

    5.0 INSTRUCTIONS FOR USE 5.1 Proper and Improper Use This is a semi-automatic cold saw especially designed for cutting non-ferrous material. The use of this machine for cutting ferrous materials is strictly forbidden and may lead to machine damage as well as serious injury.
  • Page 20 RETURN TO CONTENTS...

  • Page 21: Adjusting The Digital Miter Guage (If Equipped)

    Also, 2x AA batteries are required to power the display. The programming of the readout is unaffected by removal of the batteries. Should the programming parameters become inadvertently altered, contact Scotchman for programming instructions. 5.4 General Rules and Safety Checks ➢...

  • Page 22: Recommendations And Maintenance

    ➢ Whenever any part has to be replaced, use an original replacement part and use lubricants as recommended by Scotchman in the table above. ➢ Follow the maintenance schedule as listed above. ➢ Note: In case of any doubt or problem, do not hesitate to contact Scotchman: (605-859-2542). RETURN TO CONTENTS...

  • Page 23: Voltage Conversions

    ➢ 24 VAC Transformer (Modify) ➢ Motor (The brakeless motor is dual voltage. Motors with brakes require replacement.) o If unsure about which motor is on hand, Scotchman can identify your motor off of a photo of the motor data plate.
  • Page 24 3. Change over dual voltage motor bus bars. If the motor has a solenoid friction brake (in the fan shroud), it is a single voltage motor and must be replaced. Dual Voltage Motor Wiring (BRAKELESS MOTOR ONLY) 230 V (Delta) 460 V (Wye) 4.

  • Page 25: Parts Diagrams And Schematics

    7.0 PARTS DIAGRAMS AND SCHEMATICS 7.1 Machine Exterior ITEM PART # DESCRIPTION 1677* Vertical Clamp Cylinder, 45mm N02PT14050 Horizontal Clamps Ø40X320 2040000482 Angle Lock Advance Regulator 3/8” N000000018 N000000021 Cleaning Gun with Hose 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E000000030 Green Indicator 24V E000000011-011867-011874...
  • Page 26 RETURN TO CONTENTS...

  • Page 27: Main Power Circuit

    7.2 Main Power Circuit ITEM PART # DESCRIPTION 000943 5.5 HP 230V Motor Protect Switch 10-16A 000940 5.5 HP 460V Motor Protect Switch 6-10A Special 10 HP 230V Motor Protect Switch 25-32A 000943 10 HP 460V Motor Protect Switch 10-16A 060071 DILM 12-10 24VAC CONTACT C2050000522...

  • Page 28: A Control Electronics

    7.2A Control Electronics ITEM PART # DESCRIPTION 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E00000BD25 Hood Switch CE000000R81 Side Door Interlock Switch 12152 Back Door Safety Switch E000000011-011867-011874 Saw Blade On/Off Switch N000000008-011867-011874 Green Button (Blade Up, Modular Style) 1618 KPM Valve with Coil 1620...

  • Page 29: B 10 Horsepower Special Electrical Components

    7.2B 10 Horsepower Special Electrical Components ITEM PART # DESCRIPTION Special Order 460V Motor Protect Switch 25-32A 000943 460V Motor Protect Switch 10-16A Special Order 30A 230V Soft Starter E000002384 16A 460V Soft Starter 18784 10 HP 230/460V Motor All of the 10hp equipped saws are individually custom. This is a typical diagram. Machines vary. RETURN TO CONTENTS...

  • Page 30: Control Panel

    7.3 Control Panel ITEM PART # DESCRIPTION 011837 E-Stop Switch E000000030 Green Indicator 24V 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E000000011-011867-011874 Saw Blade On/Off Switch N000000008-011867-011874 Green Button (Blade Up, Modular Style) 011805 Selector Switch for Optional Power Hood Legend Plate RETURN TO CONTENTS...

  • Page 31: Pneumatic System

    7.4 Pneumatic System ITEM PART # DESCRIPTION Supply Air Line (by Customer) N000000017 Filter Regulator, 1/4" BSPT Ports 1620 24 VAC KPM Coil Only 1440 High + Low Shift Valve N000000038 Quick Exhaust Valve N000000030 Pressure Regulator, 1/4" N02PT14050 Horiz Clamps Ø40 x 320 2K20000281 Mini Ball Valve 1/8"...
  • Page 32 RETURN TO CONTENTS...

  • Page 33: Saw Table And Mitering System

    7.5 Saw Table and Mitering System ITEM PART # DESCRIPTION 230007 M6 X 16 DIN 7991 FSHCS 1892 Alum Blade Groove SUP-600 2352000171 Degrees Turn Lever B0000000H2 M10 Knob 201230 M10 X 70MM DIN931 HHCS 2042000181 Friction Miter Lock Rocker Support 212014 M12 DIN127 Lock Washer 221320...
  • Page 34 RETURN TO CONTENTS...

  • Page 35: Rocker Assembly

    7.6 Rocker Assembly ITEM PART # DESCRIPTION 2040000232 Blade Shaft Nut M-30 Nut 2050000032 Blade Washer 074505 Blade Ø 600 x 4.5 x 50 - 72 Tooth 074510 Blade Ø 600 x 4.6 x 50 - 132 Tooth 073660 M8 X 12MM DIN912 SHCS 2050000162 FAG 4206 BB-TVH Bearing 2050000092...
  • Page 36 RETURN TO CONTENTS...

  • Page 37: Back Fence And Clamping Assembly

    7.7 Back Fence and Clamping Assembly ITEM PART # DESCRIPTION 3610 Lock Guide Plate Turret Cotter Iron Turret 221212 M10 X 30MM DIN912 SHCS B0000P1040 M-10 x 40 Lever 221010 M6 X 16MM DIN912 SHCS 073660 M8 X 12MM DIN912 SHCS Clamps Aluminum Guide 2350000131 Nylon Cleat Black M-10...
  • Page 38 RETURN TO CONTENTS...

  • Page 39: Base Assembly

    7.8 Base Assembly ITEM PART # DESCRIPTION P21600000P3 Left Side Door 1053 Left Door Hinge 073615 M6 X 20 ISO 7380 BHSCS 073211 M14 DIN934 HEX NUT 2050000262 Connect Ø 6-Ø 6 P21600000P2 Back Door 073615 M6 X 20 ISO 7380 BHSCS E000000022 Plastic Junction Box 2040000092...
  • Page 40 RETURN TO CONTENTS...

  • Page 41: Hood Assembly

    7.9 Hood Assembly ITEM PART # DESCRIPTION 220014 M6 X 10MM DIN BN19 BHCS Left Protective Shield 073206 M6 DIN934 Hex Nut B000000015 Handle For SUP 600 Hood 2160000142 Hood Window SUP600 2527 Front Protective Shield 204000R452 Swivel Joint P2060004551 Top Protective Shield 2160000300 M8X20 ØEXT 25 CYL...
  • Page 42 RETURN TO CONTENTS...

  • Page 43: Optional Equipment

    8.0 OPTIONAL EQUIPMENT 8.1 Power Hood ITEM PART # DESCRIPTION DIN-471 Ø 12 ISO-40 Pin 073206 M6 Nut DIN934 073615 M6 X 20 ISO 7380 BHSCS CN000904059 90° Swivel Flange ISO-40 221120 M8 x 25 Screw DIN-912 CN000004059 ISO-40 Swivel Flange DIN-471 Ø...
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  • Page 45: Digital Stroke Control (Enda Counter, 2013 To 2023 Year)

    8.2 Digital Stroke Control (Enda Counter, 2013 to 2023 Year) In order to change the cut height, press PRESET to view the value in the edit screen. To actually modify the value, press and hold SET. While continuing to hold SET, use PRESET to scroll digits and UP/DOWN to increment digits.
  • Page 46 RETURN TO CONTENTS...

  • Page 47: A Digital Stroke Control (Autonics Counter, 2023+ Years)

    8.2A Digital Stroke Control (Autonics Counter, 2023+ Years) In order to change the cut height, press (<) to view the value in the edit screen. Sequentially press (<) again to cycle through the digits. To actually modify each digit, press (^) or (v). Press (MD) to save the new preset and return to the main screen.
  • Page 48 RETURN TO CONTENTS...

  • Page 49: Digital Miter Guage (Part #1554)

    When the battery is replaced, the screen will reset itself. Ensure the blade is locked in the 90° position for making a square cut before batteries are reinserted. Should programming parameters become otherwise inadvertently altered, contact Scotchman for programming instructions (605-859-2542).

  • Page 50: Blade Laser

    8.4 Blade Laser The SUP blade laser is a simple bolt on kit with an on/off switch added to the front panel. ITEM PART # DESCRIPTION Laser Panel Switch 2493 Laser Power Supply (Includes Rectifier) 28497 Factory Installed Laser Kit 1124 Retrofit Laser Kit RETURN TO CONTENTS...

  • Page 51: Stop Pusher And Angle Master (Non-Auto 90) Razorgage Systems

    8.5 Stop Pusher and Angle Master (non-Auto 90) RazorGage Systems For SUP saws equipped either with the base Angle Master package (non-Auto 90) or saws equipped with a Stop Pusher System, there is one wire harness with 4 wires. A typical RazorGage control wiring diagram is below to assist troubleshooting the SUP saw when so equipped.
  • Page 52 Control Electronics for Stop Pusher and Angle Master (non- Auto 90) RETURN TO CONTENTS...

  • Page 53: Auto-Feed And Angle Master Auto 90 Razorgage Systems

    8.6 Auto-Feed and Angle Master Auto 90 RazorGage Systems For SUP saws equipped with automatic feed systems (AFS and AngleMaster Auto 90), there are 2 wiring harnesses installed in the saw that interface the saw with the RazorGage system. One is a 12 wire control harness and the other is a 2 wire emergency stop harness.
  • Page 54 Control Electronics for Auto Feed System (AFS) and Angle Master Auto 90 RETURN TO CONTENTS...

  • Page 55: Chip Collector Remote Start Wire Locations

    9.0 CHIP COLLECTOR REMOTE START WIRE LOCATIONS NOTE: THE CHIP COLLECTOR VACUUM MUST HAVE ITS OWN POWER DROP. DO NOT ATTEMPT TO POWER THE VACUUM FROM THE SAW. THE REMOTE START WIRING TO THE SAW IS ONLY A 24VAC CONTROL SIGNAL.
  • Page 56 RETURN TO CONTENTS...
  • Page 57 RETURN TO CONTENTS...

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