1.0 INTRODUCTION The CPO-315 HFA-NF-CNC Fully Automatic Cold Saw is a high speed saw designed to cut solids, tubes, flats and other profiles in grades of nonferrous material that range from aluminum, brass, copper, synthetics and extrusions. Cold sawing is a process similar to a milling process. In most cases, this gives a finished cut that does not require any secondary machining or de-burring.
For supply lines ten feet (304 cm) or shorter, we recommend 12 gauge wire. For lines longer than ten feet (304 cm), we recommend 10 gauge wire. We do not recommend supply lines over twenty feet (609 cm) in length. CPO-315-HFA-NF-CNC (3000 RPM) MOTOR VOLTAGE FULL LOAD CURRENT HORSEPOWER 16.4...
4.4 MIST COOLANT SYSTEM The coolant system on this machine is a pneumatic mist type. We recommend using only our P/N 075760, SYNCON-2 coolant in this saw. One gallon of coolant is shipped with the saw. For the best results, we recommend that it is used straight and not diluted.
NEVER USE A HSS BLADE ON THIS NON-FERROUS SAW NOTE: SCOTCHMAN INDUSTRIES BLADES ARE RATED FOR A MAXIMUM OF 3000 RPM. By touching the recipe field, you can name this cut job by the part number or the part name. The machine will store up to 50 cut jobs.
6.0 MACHINE OPERATION 6.1 BLADE INSTALLATION SEE FIGURE 4A BELOW. CAUTION: THIS MACHINE IS DESIGNED TO USE CARBIDE TIPPED BLADES, ONLY. USE ONLY BLADES DESIGNED FOR THIS MACHINE. DO NOT USE BLADES DESIGNED FOR THIS MACHINE ON ANY OTHER EQUIPMENT. NEVER EXCEED THE MAXIMUM RPM OF THE BLADE.
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The CPO-315-HFA-CNC-NF saw is designed to use a maximum 12 inch (300mm) diameter blade. The arbor size is 40mm with four 10mm pins and uses a blade with 4/12/64 pin spacing. BEFORE INSTALLING THE BLADE, make sure that the power to the machine is disconnected and the air supply is turned OFF.
NEVER USE A HSS BLADE ON THIS NON-FERROUS SAW Scotchman Industries offer three different 300mm (12") carbide tipped blades for this saw. They are all rated for a maximum of 3000 RPM. They have three different numbers of teeth and have two thicknesses.
6.3 SAW CAPACITIES SEE FIGURE 15 BELOW. Figure 15 is a chart showing the maximum capacities of this machine in various materials. RFA/ST RFA/ST CAPACITIES WITH MAXIMUM DIAMETER 90° ONLY 90° ONLY BUNDLE FEED BLADES 315 MM INCHES Ø3-1/2 Ø3 Ø3 Ø89 Ø76...
6.4 MATERIAL MAIN VISE SEE FIGURE 16 BELOW. FIGURE 16 Page 26...
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Proper clamping is very important and special jaws may be required for some materials. FOR MORE INFORMATION CONTACT YOUR LOCAL DEALER OR THE FACTORY. Page 27 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542...
FOR MORE INFORMATION ABOUT SPECIAL JAWS PLEASE CONTACT YOUR LOCAL DEALER OR THE FACTORY. Page 28 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
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ADJUSTABLE STROKE CONTROL ON THE SAW HEAD • WARRANTY: TWO YEARS ON PARTS • MADE IN USA • ADJUSTABLE INDEXING FEED SPEEDS FIGURE 17 Page 29 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542...
6.6 POWER DOWN FEED REFER TO FIGURE 18 BELOW. FIGURE 18 Page 30...
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CAUTION: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE REMOVING THE FILLER PLUG FROM THE RESERVOIR. IF THE FILLER PLUG IS REMOVED WHILE THE MACHINE IS CONNECTED TO AIR PRESSURE, THE FLUID IN THE TANK WILL BE PURGED THROUGH THE OPENING UNDER PRESSURE. Before powering the saw, check the oil level in the reservoir (A).
6.7 MATERIAL CLAMPING All work pieces must be clamped securely in the vise. Any slippage of the material can result in broken or damaged blades. The material should be clamped so that the contact surface between the material and the blade is as small as possible. For this reason, when cutting flat stock material, we recommend standing it up and cutting it through the thinnest section, whenever possible.
7.0 MAINTENANCE 7.1 LUBRICATION SEE FIGURE 20 BELOW. Grease the head pivot pin (C) and the spindle shaft with a high pressure, high temperature, bearing grease daily. Apply oil to the shuttle vise guide shafts daily. Clean the chips out of the vise at least once a day, more often if needed. Apply penetrating oil to the spindle and guide pins.
7.2 CUTTING OILS AND LUBRICANTS SECTION 12.0 lists Scotchman's part numbers for cutting oils and lubricants. Using high quality lubricants and oils will greatly increase the life of this equipment. For the mister, we recommend using only our P/N 075760 - SYNCON-2 straight - not diluted.
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Replacing the spindle or spindle bearings on this machine is not an easy task. You should consider ordering the spindle shaft assembly (P/N 077929) which includes parts E, F, G, H, I, J, K, L and P. TO REMOVE THE SPINDLE, USE THE FOLLOWING STEPS: Remove the lock nut (C) and pull the belt sprocket (D) off the end of the shaft.
Disconnect the machines power and the air supply. Remove the vise guard (X) and the spring (Y) and ball (HH). Remove the bolts (A & B) and the retainer (D). Remove the clevis pin (F) and remove the clevis (E) and the forks (CC). The spindle can now be removed from the machine.
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► NOTE: Make sure everything is clean and the inside of the cylinder tube is smooth. Replace the seals and reassemble, reversing the above steps. NOTE: (34*) may or may not be included in the piston assembly. It is not needed for the CPO-315-HFA-NF-CNC machine. Page 41...
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IF YOUR COOLANT PUMP IS LEAKING OR LACKS POWER, USE THE FOLLOWING STEPS: NOTE: WE RECOMMEND REPLACING THE PUMP SEAL (D) P/N 060151 ANYTIME THE PUMP IS DISMANTLED. FOR PART IDENTIFICATION, SEE THE FOLLOWING PAGE Make sure that the power to the machine is off. Remove the four bolts (J) and remove the pump from the machine.
8.0 OPTIONAL EQUIPMENT 8.1 SPECIAL VISE JAWS Special vise jaws for holding thin wall round tubes, profiles and bundles are available on a made to order basis. For prices and delivery on special jaws, contact your local dealer or the factory. FOR MORE INFORMATION CONTACT YOUR LOCAL DEALER OR THE FACTORY.
9.0 TROUBLE SHOOTING GUIDE 9.1 ELECTRICAL TROUBLE SHOOTING THE SAW MOTOR RUNS BUT DOES NOT HAVE ADEQUATE POWER. Make sure that the supply voltage and phase correspond to the saw motors voltage and phase. Disconnect the machine from the power source and check for any loose or disconnected wires. The supply lines to the machine must be of adequate size to handle the load.
Always remove the back lash when installing a blade. For instructions: REFER TO SECTION 6.1. Also, check the condition of the drive pins when replacing the blade. If the drive pins are broken or worn, replace them. Any of the above problems may cause a condition known as pick-up. Pick-up is caused when the material being cut adheres itself to the blade and makes that spot on the blade wider.
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THE MOST COMMON PNEUMATIC/HYDRAULIC PROBLEMS ARE: LOW LEVEL OF FLUID IN THE RESERVOIR: A sight glass is located on the back of the reservoir behind the machine. Saw head must be in the full up position to check the fluid level. Use our P/N 060520 or a SAE 10W (ISO 32) non-foaming hydraulic oil, such as Mobil DTE 10 or equivalent.
10.0 PARTS LISTS THE FOLLOWING SECTIONS CONTAIN THE SAW AND OPTIONAL EQUIPMENT PARTS LISTS AND DRAWINGS. FOR YOUR CONVENIENCE, ALWAYS GIVE YOUR COMPLETE SERIAL NUMBER WHEN ORDERING PARTS! 10.1 DRIVE ASSEMBLY ITEM PART # DESCRIPTION 677901 M-10 SHCS 677912 Belt Guard 077864 M-5 x 12 SHCS 077915...
10.3 SHUTTLE VISE ASSEMBLY ITEM QTY PART # ITEM QTY PART # DESCRIPTION DESCRIPTION 230110 M-8 x 20 DIN 7991 FSHCS 045214 Slide Plate 045211 Keeper Plate 230005 M-6 x 12 FSHCS 203212 M-10 x 30 DIN 933 HHCS 045212 Lead Screw 045668 Cyl.
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077864 M5 x 12 DIN 912 SHCS 046667 1/8" 214 O-RING 045660 Magnet 045654 PISTON SEAL KIT (44578) May or may not be included in the piston assembly. It is not needed for the CPO-315-HFA-NF-CNC machine. FIGURE 29 Page 55...
10.4 SHUTTLE ASSEMBLY ITEM PART # DESCRIPTION 045670 T-Plate Alum 073455 M-5 x 20 DIN 912 SHCS 045669 Roller Block - Tall Bearing INA #SCE68 045233 047254 HFA Roller 045680 Sensor Target 221220 M-10 x 40 DIN 912 SHCS 045673 Spacer - Linear Drive 045671 Hold Down - Linear Rail...
073766 Coolant Line 046268 T Mount 026619 M-10 Tee Nut * Mister is standard equipment - Flood Coolant is optional Page 66 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
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MISTER UNIT FIGURE 35 Page 67 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
10.8 MOTOR ASSEMBLY ITEM PART # DESCRIPTION Fan Cover EMOD 076883 073407 M5 X 6 Slot Head 076884 Fan (30mm Bore) EMOD Rear Motor Casting 30MM 077381 6206 C3 Bearing 077325 Retaining Ring 077191 KEY 6 x 4 x 30mm 077370 073326 M8 X 30 HHCS...
10.10 ELECTRICAL UNIT - LINE CIRCUIT ITEM PART # DESCRIPTION 045483 230 Volt Power Supply 045485 Mini Circuit Breaker 045491 Manual Starter 045508 9 Amp Contactor 045512 24 Volt DC Relay 045490 Manual Starter 17-25 Amp 045481 Manual Starter 4-6.3 Amp 045537 Can Open Bus Master Module 045487...
12.0 COOLANTS AND LUBRICANTS UNIT PART DESCRIPTION 1 Gal. 075760 1 GAL. SYNCON-2 (do not dilute) 55 Gal. 075761 55 GAL. SYNCON-2 (do not dilute) 1 Qt. 075753 Air Line Lubricant 1 Gal. 075759 Air Line Lubricant Hydraulic Oil - Power Down 1 Qt.
If further assistance is needed, please call Scotchman Industries at 1-800-843-8844. Or you can go to our website at Scotchman.com for more information. Page 87 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
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SCOTCHMAN HFA 230V POWER DIAGRAM PROVIDE UPSTREAM PROTECTION PER NEC TABLE 430-52 PAGE 1 230V AC 3 PHASE POWER Drawing 3757A GROUND LUG TA2/0 TIGHTENING TORQUE TORQUE 50LB.IN (2)#14-12 CU, #12-10 AL - 25"LBS #14-10 CU, #12-10 AL - 20"LBS 10awg GRN #8 AWG - 25"LBS...