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Scotchman SUP-500-NF Operator's Manual

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MODEL SUP-500-NF
PRECISION MITER UP-CUT
NON-FERROUS SAW
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Summary of Contents for Scotchman SUP-500-NF

  • Page 1 You have downloaded a manual for our MODEL SUP-500-NF PRECISION MITER UP-CUT NON-FERROUS SAW RETURN TO CONTENTS...
  • Page 2  MODEL SUP-500-NF COLD SAW PRINTED DECEMBER 2024 SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1 -605-859-2542 Email: info@scotchman.com RETURN TO CONTENTS...
  • Page 3 SUP-500-NF SAW RETURN TO CONTENTS...

  • Page 4: Table Of Contents

    CIRCULAR COLD SAWS DIGITAL PROGRAMMABLE FEED SYSTEMS SU-280-G BAND SAW 66 to 176 TON PRESSPRO HYDRAULIC PRESSES SCOTCHMAN IND. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1 -605-859-2542 Email: info@scotchman.com RETURN TO CONTENTS...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Contents TABLE OF CONTENTS ..........................3 1.0 INTRODUCTION ..........................6 1.1 Warranty .............................. 6 2.0 GENERAL MACHINE INFORMATION ....................7 2.1 Machine Identification Data........................ 7 2.2 Technical Data ............................. 7 2.3 Machine Dimensions .......................... 8 2.4 Cutting Capacity ..........................9 2.5 Electrical Data ...........................
  • Page 6 7.0 PARTS DIAGRAMS AND SCHEMATICS ..................24 7.1 Machine Exterior ..........................24 7.2 Main Power Circuit ........................... 26 7.2A Control Electronics ......................... 27 7.3 Control Panel ............................ 28 7.4 Pneumatic System ..........................29 7.5 Saw Table, Clamping and Mitering System ..................32 7.6 Hood Assembly ..........................

  • Page 7: Introduction

    1.1 Warranty Scotchman Industries, Inc. will, within three years of the date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship, provided the buyer, at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which...

  • Page 8: General Machine Information

    2.0 GENERAL MACHINE INFORMATION 2.1 Machine Identification Data MODEL - SUP-500-NF ___________________________ SERIAL NUMBER ___________________ YEAR OF MANUFACTURE ➢ NOTE: IN ORDER TO REQUEST SPARE PARTS, WHETHER COVERED BY THE WARRANTY OR NOT, ALWAYS INDICATE THE MODEL AND SERIAL NUMBER OF THE MACHINE, AS WELL AS THE NAME OF THE PART AND THE PART NUMBER THAT APPEARS IN THE FOLLOWING PARTS DIAGRAMS WITHIN THIS MANUAL.

  • Page 9: Machine Dimensions

    2.3 Machine Dimensions RETURN TO CONTENTS...

  • Page 10: Cutting Capacity

    2.4 Cutting Capacity RETURN TO CONTENTS...

  • Page 11: Electrical Data

    2.5 Electrical Data POWER SUPPLY MOTOR POWER TOTAL CONSUMPTION 230 V Three Phase 5 kW / 6.6 HP 16 amps at 60 Hz 460 V Three Phase 5 kW / 6.6 HP 10 amps at 60 Hz 2.6 Noise Level At a distance of 2 ft RUNNING OFF-LOAD 80 dB (A)

  • Page 12: Instructions For Anchoring / Service Start-Up

    BEFORE signing the delivery paperwork. If damage is seen, refuse the shipment and notify Scotchman. DO NOT ACCEPT DAMAGED EQUIPMENT. This makes filing damage claims with the shipping company impossible and will make the customer responsible for the damage repair costs.

  • Page 13: Pressure Regulator

    4.3 Pressure Regulator The air inlet location is shown below. The air regulator must be set at 6.5 to 7.2 bar (90 to 105 psi). The red knob on top is used to turn the air supply on or off. Do not add oil to the regulator. The pneumatic components of this machine are internally lubricated with grease.

  • Page 14: Belt Removal And Installation

    ➢ CAUTION: Make sure that the blade is installed with the teeth in the right direction for the rotation and the saw is wired for the correct rotation. If the saw is not wired for the correct rotation, the blade will come loose when the saw is powered. If the blade is not installed in the correct orientation, the teeth will be dulled almost immediately.

  • Page 15: Priming/Adjusting The Coolant Mister

    4.7 Priming/Adjusting the Coolant Mister The following procedure explains how to adjust the coolant mister or prime the system if it has run out of coolant. This job requires 2 people in order to safely perform. Make sure to adhere to the following instructions.

  • Page 16: Cleaning The Coolant Mister

    4.8 Cleaning the Coolant Mister The coolant mister can be removed and disassembled for cleaning. It works on a venturi principle. Some of the blade cylinder supply air is diverted to the mister when the blade is advancing up. The air flow through the venturi creates suction that draws the oil from the bottle on the exterior of the machine.

  • Page 17: Hydraulic Oil And Oleo-Pneumatic System

    4.9 Hydraulic Oil and Oleo-Pneumatic System The oleo-pneumatic converter must be filled with AW32 or 10w nonfoaming hydraulic oil through the threaded plug above the sight glass on the front corner of the machine until the level reaches the center of the sight glass.
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  • Page 19: Instructions For Use

    5.0 INSTRUCTIONS FOR USE 5.1 Proper and Improper Use This is a semi-automatic cold saw especially designed for cutting non-ferrous material. The use of this machine for cutting ferrous materials is strictly forbidden and may lead to machine damage as well as serious injury.
  • Page 20 RETURN TO CONTENTS...

  • Page 21: Adjusting The Digital Miter Guage (If Equipped)

    Also, 2x AA batteries are required to power the display. The programming of the readout is unaffected by removal of the batteries. Should the programming parameters become inadvertently altered, contact Scotchman for programming instructions. 5.4 General Rules and Safety Checks ➢...

  • Page 22: Recommendations And Maintenance

    ➢ Whenever any part has to be replaced, use an original replacement part and use lubricants as recommended by Scotchman in the table above. ➢ Follow the maintenance schedule as listed above. ➢ Note: In case of any doubt or problem, do not hesitate to contact Scotchman: (605-859-2542). RETURN TO CONTENTS...

  • Page 23: Voltage Conversions

    ➢ 24 VAC Transformer (Modify) ➢ Motor (The brakeless motor is dual voltage. Motors with brakes require replacement.) o If unsure about which motor is on hand, Scotchman can identify your motor off of a photo of the motor data plate.
  • Page 24 3. Change over dual voltage motor bus bars. If the motor has a solenoid friction brake (in the fan shroud), it is a single voltage motor and must be replaced. Dual Voltage Motor Wiring (BRAKELESS MOTOR ONLY) 230 V (Delta) 460 V (Wye) 4.

  • Page 25: Parts Diagrams And Schematics

    7.0 PARTS DIAGRAMS AND SCHEMATICS 7.1 Machine Exterior ITEM PART # DESCRIPTION 1677* Vertical Clamp Cylinder, 45mm N00PT14050 Horizontal Clamps Ø40X220 2040000482 Angle Lock Advance Regulator 3/8” N000000018 N000000021 Cleaning Gun with Hose 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E000000030 Green Indicator 24V E000000011-011867-011874...
  • Page 26 RETURN TO CONTENTS...

  • Page 27: Main Power Circuit

    7.2 Main Power Circuit ITEM PART # DESCRIPTION 000943 230V Motor Protect Switch 10-16A 000940 460V Motor Protect Switch 6-10A 060071 DILM 12-10 24VAC CONTACT C2050000522 5.5/6.6HP 230V/460V 3PH Motor, NO Brake 21690220M3 5.5/6.6HP 230V 3PH Motor, WITH Brake 21690460M3 5.5/6.6HP 460V 3PH Motor, WITH Brake ➢...

  • Page 28: A Control Electronics

    7.2A Control Electronics ITEM PART # DESCRIPTION 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E00000BD25 Hood Switch CE000000R81 Side Door Interlock Switch 12152 Back Door Safety Switch E000000011-011867-011874 Saw Blade On/Off Switch N000000008-011867-011874 Green Button (Blade Up, Modular Style) 1618 KPM Valve with Coil 1620...

  • Page 29: Control Panel

    7.3 Control Panel ITEM PART # DESCRIPTION 011837 E-Stop Switch E000000030 Green Indicator 24V 011805 Selector Switch, Saw Only 562023 Selector Switch, Saw with Auto Feed Pusher E000000011-011867-011874 Saw Blade On/Off Switch N000000008-011867-011874 Green Button (Blade Up, Modular Style) 011805 Selector Switch for Optional Power Hood Legend Plate RETURN TO CONTENTS...
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  • Page 31: Pneumatic System

    7.4 Pneumatic System ITEM PART # DESCRIPTION Supply Air Line (by Customer) N000000017 Filter Regulator, 1/4" BSPT Ports 1620 24 VAC KPM Coil Only 1440 High + Low Shift Valve N000000038 Quick Exhaust Valve N000000030 Pressure Regulator, 1/4" N00PT14050 Horiz Clamps Ø40 x 220 2K20000281 Mini Ball Valve 1/8"...
  • Page 32 RETURN TO CONTENTS...

  • Page 33: Saw Table, Clamping And Mitering System

    7.5 Saw Table, Clamping and Mitering System ITEM PART # DESCRIPTION 216000F012 Cast Iron Table 2040000482 Angle Lock B000000011 M-8 Knob (included with #2) 230110 M8 X 20 DIN7991 FSHCS TD91210060 M10 X 60 DIN7991 FSHCS 2040000F62 Angle Arrow 20400010312 Lock Guide Plate 2040010312 Zero Position...
  • Page 34 RETURN TO CONTENTS...

  • Page 35: Hood Assembly

    7.6 Hood Assembly ITEM PART # DESCRIPTION 20400TB452 Ball Screw Ø10 M8 204000R452 Swivel Joint 2050000452 Hood Gas Shock SUP500 235000S471 M-8 x 20 ØEXT 25mm Separator 4884 Hood Rubber SUP Saws (1 meter) B000000017 M-6 Handle 220014 M6 X 10MM DIN BN19 BHCS 2050004521 Front Closing 23500040B1...
  • Page 36 RETURN TO CONTENTS...

  • Page 37: Rocker Assembly

    7.7 Rocker Assembly ITEM PART # DESCRIPTION C2050000522 5.5/6.6HP 230V/460V 3PH Motor, NO Brake 21690220M3 5.5/6.6HP 230V 3PH Motor, WITH Brake 21690460M3 5.5/6.6HP 460V 3PH Motor, WITH Brake Note: 1A and 1B ONLY – Motor Pulley is Included 2050000332 Cast Iron Rocker 2050000322 Rocker Support TD91310050...
  • Page 38 RETURN TO CONTENTS...

  • Page 39: A Rocker Assembly 2

    7.7A Rocker Assembly 2 ITEM PART # DESCRIPTION 2050000112 Post N000000026 Blade Up Cylinder ISO 50 x 225 N000000057 Lower Cylinder Yoke N000000059 Upper Cylinder Pin Joint 2040001172 Cylinder Anchor 2040004162 Raise Stop TD91208015 DIN912 M-8 x 15 Screw B0000P1020 M8 x 20 Adjustment Handle 2040004162 Lever Support...

  • Page 40: Optional Equipment

    8.0 OPTIONAL EQUIPMENT 8.1 Power Hood ITEM PART # DESCRIPTION DIN-471 Ø 12 ISO-40 Pin 073206 M6 Nut DIN934 073615 M6 X 20 ISO 7380 BHSCS CN000904059 90° Swivel Flange ISO-40 221120 M8 x 25 Screw DIN-912 CN000004059 ISO-40 Swivel Flange DIN-471 Ø...

  • Page 41: Digital Stroke Control

    8.2 Digital Stroke Control In order to change the cut height, press PRESET to view the value in the edit screen. To actually modify the value, press and hold SET. While continuing to hold SET, use PRESET to scroll digits and UP/DOWN to increment digits. Press PRESET again or wait 10 seconds to lock in the new value and return to the main screen.
  • Page 42 RETURN TO CONTENTS...

  • Page 43: A Digital Stroke Control (Autonics Counter, 2023+ Years)

    8.2A Digital Stroke Control (Autonics Counter, 2023+ Years) In order to change the cut height, press (<) to view the value in the edit screen. Sequentially press (<) again to cycle through the digits. To actually modify each digit, press (^) or (v). Press (MD) to save the new preset and return to the main screen.
  • Page 44 RETURN TO CONTENTS...

  • Page 45: Digital Miter Guage (Part #1554)

    When the battery is replaced, the screen will reset itself. Ensure the blade is locked in the 90° position for making a square cut before batteries are reinserted. Should programming parameters become otherwise inadvertently altered, contact Scotchman for programming instructions (605-859-2542).

  • Page 46: Blade Laser

    8.4 Blade Laser The SUP blade laser is a simple bolt on kit with an on/off switch added to the front panel. ITEM PART # DESCRIPTION Laser Panel Switch 2493 Laser Power Supply (Includes Rectifier) 28496 Factory Installed Laser Kit 4878 Retrofit Laser Kit RETURN TO CONTENTS...

  • Page 47: Auto-Feed And Angle Master Razorgage Systems

    8.5 Stop Pusher and Angle Master (non-Auto 90) RazorGage Systems For SUP saws equipped either with the base Angle Master package (non-Auto 90) or saws equipped with a Stop Pusher System, there is one wire harness with 4 wires. A typical RazorGage control wiring diagram is below to assist troubleshooting the SUP saw when so equipped.
  • Page 48 Control Electronics for Stop Pusher and Angle Master (non- Auto 90) RETURN TO CONTENTS...
  • Page 49 8.6 Auto-Feed and Angle Master Auto 90 RazorGage Systems For SUP saws equipped with automatic feed systems (AFS and AngleMaster Auto 90), there are 2 wiring harnesses installed in the saw that interface the saw with the RazorGage system. One is a 12 wire control harness and the other is a 2 wire emergency stop harness.
  • Page 50 RETURN TO CONTENTS...

  • Page 51: Chip Collector Remote Start Wire Locations

    9.0 CHIP COLLECTOR REMOTE START WIRE LOCATIONS NOTE: THE CHIP COLLECTOR VACUUM MUST HAVE ITS OWN POWER DROP. DO NOT ATTEMPT TO POWER THE VACUUM FROM THE SAW. THE REMOTE START WIRING TO THE SAW IS ONLY A 24VAC CONTROL SIGNAL.
  • Page 52 RETURN TO CONTENTS...
  • Page 53 RETURN TO CONTENTS...

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