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Summary of Contents for Leitner ACS ROOF 00-S144RA-1800
- Page 1 2007 Up sprinter 144 roof LEITNERDESIGNS.COM | SALES@LEITNERDESIGNS.COM | 949-395-3049 V1 | Page 1...
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Page 2: Assembly / Installation Instructions
ASSEMBLY / INSTALLATION INSTRUCTIONS: roof PART NUMBERS: 00-S144RA-1800 TOOLS REQUIRED INSTALLATION TIME • Torque wrench 2-3 Hours • T30 Torx bit socket Basic knowledge of hand tools required • 4mm allen wrench SKILL LEVEL • T40 Torx bit socket • 13mm socket •... -
Page 3: Assembly Overview
▼ READ BEFORE INSTALLING ACS ROOF ▼ 1. The vehicle is over 9 feet tall and reaching the top to do the install will require tall ladders. we recomend a professional install shop with the proper equipment do the install. 2. - Page 4 ▼ ACS ROOF hardware ▼ single t-nut m8 x 14 M6 X 12 m8 locknut m8 t-bolt traklok nut -(x44)- -(x47)- (x8] (x32] (x16) (x3) rail bolt long t-nut sET SCREW (x16) (x2) -(x4)- Clamp Plate -(x22]- V1 | Page 4...
- Page 5 install: MOUNTING BOLTS (these are the larger of the two included in the kit) • slide 8 rail bolts per side into the factory mounting tracks on top of your roof . you will need to remove the rubber endcaps to gain access. THE FINAL LOCATION OF THE BOLTS WILL BE DIRECTLY ON TOP OF THE STUDS THAT ATTACH THE MOUNTING RAILS TO THE VEHICLE.
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Page 6: Install : Mounting Brackets
install : mounting brackets • install all 4 mounting brackets to the vehicle using M8 locknuts and rail bolts installed earlier. The shorter mounts go in the back and the longer ones go toward the front. •NOTE: make sure the mounting flanges face inward on all 4 brackets. Mounting flanges face inward V1 | Page 6... - Page 7 overview : rack assembly In the next few pages you will assemble the rack in 2 sections and install it on your sprinter. Load bars are installed last to keep part weight down and manageable as the vehicle is extremely tall. V1 | Page 7...
- Page 8 PREP: clamp plate • Install two M8 x 14 bolts through clamp plate and thread into t-nut. do not tighten. • Repeat for all plates • set aside for use in next step m8 x 14 T-Nut V1 | Page 8...
- Page 9 PREP: PREP FRONT AND REAR bars • Install 2 clamp plate assemblies per side into the front and rear bars as shown. make sure the teeth on the clamp plate face out. CLAMP TEETH FACE OUT V1 | Page 9...
- Page 10 assemble: frame of rack • on a soft working surface lay out the six aluminum extrusion bars as shown. we recommend a moving blanket layed out on a flat floor as the rack is to large to assemble on a table. •...
- Page 11 ASSEMBLE: rack corners • PUSH ONE OF THE CORNERS OF THE RACK TOGETHER AS SHOWN BELOW. MAKE SURE THE SIDE BAR touches OFF AS SHOWN ON THE STOP LIP ON THE FRONT/BACK EXTRUSION (Yellow surfaces). Also make sure the Front/back bar fully touches the inside of the side bar (BLUE surfaces).
- Page 12 assemble: t-bolt fasteners • Flip the both rack ends over so you can see the bottom. • install 4 t-bolts per side into the side rail extrusion on the bottom of the rack. • At this stage also tighten the lower clamp plate bolts. V1 | Page 12...
- Page 13 assemble: endcaps • ASSEMBLE THE PLASTIC RETAINER INTO THE CORNER CAP AS SHOWN BELOW. (FIG A) • using two m6 x 12 fasteners secure the endcaps to the corners of the rack (FIG 2) TIGHTEN TO 24 IN-LB USING A T30 TORX WRENCH. (FIG 1) (FIG 2) V1 | Page 13...
- Page 14 INSTALL: WIND DEFLECTOR • USING M8 X 14 BOLTS AND 3x TRAKLOK NUTS, FASTEN WIND deflector AS SHOWN TO the yellow t-slot in the load bar. center slot. THIS CAN BE DONE ON EITHER ASSEMBLY AS THEY ARE EXACTLY THE SAME. NOTE: the wind deflector will face forward on the vehicle when installed.
- Page 15 INStALL: RACK FRAME •NOTE: THIS STEP WILL REQUIRE TALL LADdERS. • Carefully lift the rear section of the rack onto the vehicle. Align the 8 t-bolts into the slots on the mounting brackets. • Carefully lift the front section of the rack onto the vehicle. Align the 8 t-bolts into the slots on the mounting brackets. the front section has the wind deflector and goes above the windshield.
- Page 16 assemble: side bars • the SPRINTER 144 rack utlizes a two side bar assembly. these must mate using one large T-nut and two set screws per side as shown in figure a below. •the t-nut must line up in the middle of the parting line between the two bars as shown in (figure B) •tighten all set screws to a torque spec of (3FTLBS) set screws side bars 63”...
- Page 17 tighten: M8 locknuts • adjust the side bar to be 1/2” from the front edge of the mounting bracket. Fig A - Detail A • Tigten the 8 M8 locknuts on the underside of the mounting brackets. This is best done using a 13mm ratcheting wrench. A rachet and socket will not fit.
- Page 18 PREP: load bars • Install 2 clamp plates to the load bars. One one on each side. make sure the teeth on the clamp plate face out. • note: only 2 clamp plates are used for each load bar. there is no need to install 4 as on the front/back bar. •...
- Page 19 ADJUST: LOAD BAR DISTANCE • THE LOAD BARS ARE DESIGNED TO SLIDE AND CAN BE POSITIONED ANYWHERE ALONG THE SIDE RAIL. YOU CAN ALSO ADD AS MANY LOAD BARS AS YOU LIKE UP TO AN ALMOST FULLY FLAT PLATFORM. HOWEVER IF YOU WOULD LIKE EVENLY SPACED LOAD BARS THE DIMENSIONS ARE BELOW. 11.5"...
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Page 20: Use Guidelines
•All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Leitner designs locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period. -
Page 21: Warranty
Warranty Leitner Designs warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. All remedies under this warranty are limited to the repair or replacement of any item found by the factory to be defective within the time period specified.
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