▼ READ BEFORE INSTALLING ACS ROOF ▼ 1. Don’t over-tighten bolts. All 8mm bolts = (16ft-lb) All 6mm bolts = 2ft-lb) 2. Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly. 3.
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▼ ACS ROOF hardware ▼ note: the 3/4 rack has less hardware then the full length rack because it has one less load bar M6 X 12 single t-nut m8 x 14 m8 locknut m8 t-bolt (x8] -(x36)- -(x36)- (x8] (x8) Clamp Plate -(x18]-...
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PREP: clamp plate • Install two M8 x 14 bolts through clamp plate and thread into t-nut. do not tighten. • Repeat for all plates • set aside for use in next step m8 x 14 T-Nut V1 | Page 5...
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PREP: PREP FRONT AND REAR bars • Install 2 clamp plate assemblies per side into the front and rear bars as shown. make sure the teeth on the clamp plate face out. CLAMP TEETH FACE OUT V1 | Page 6...
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assemble: frame of rack • on a soft working surface lay out the four aluminum extrusion bars as shown. we recommend a moving blanket layed out on a flat floor as the rack is to large to assemble on a table. V1 | Page 7...
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ASSEMBLE: rack corners • PUSH ONE OF THE CORNERS OF THE RACK TOGETHER AS SHOWN BELOW. MAKE SURE THE SIDE BAR touches OFF AS SHOWN ON THE STOP LIP ON THE FRONT/BACK EXTRUSION (Yellow surfaces). Also make sure the Front/back bar fully touches the inside of the side bar (BLUE surfaces).
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PREP: load bars • Install 2 clamp plates to the load bars. One one on each side. make sure the teeth on the clamp plate face out. • note: only 2 clamp plates are used for each load bar. there is no need to install 4 as on the front/back bar. •...
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ADJUST: LOAD BAR DISTANCE • THE LOAD BARS ARE DESIGNED TO SLIDE AND CAN BE POSITIONED ANYWHERE ALONG THE SIDE RAIL. YOU CAN ALSO ADD AS MANY LOAD BARS AS YOU LIKE UP TO AN ALMOST FULLY FLAT PLATFORM. HOWEVER IF YOU WOULD LIKE EVENLY SPACED LOAD BARS THE DIMENSIONS ARE BELOW. 8.0"...
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assemble: t-bolt fasteners • Flip the rack over so you can see the bottom. • install 4 t-bolts per side into the side rail extrusion on the bottom of the rack. V1 | Page 11...
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assemble: endcaps • ASSEMBLE THE PLASTIC RETAINER INTO THE CORNER CAP AS SHOWN BELOW. (FIG A) • using two m6 x 12 fasteners secure the endcaps to the corners of the rack (FIG 2) TIGHTEN TO 24 IN-LB USING A T30 TORX WRENCH. (FIG 1) (FIG 2) V1 | Page 12...
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install: wind noise reducer • snap the supplied plastic wind noise reducer in to the most furthest forward slot in the front load bar, • when installingrack on your grenadier make sure this cover is facing forward. FRONT V1 | Page 13...
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REMOVE: hand rails and brackets • REMOVE all hand rail brackets using a T30 wrench. THERE IS A TOTAL OF 12 BRACKETS AND 24 SCREWS. V1 | Page 14...
INStALL: MOUNTING BRACKETS • REMOVE THE TWO FACTORY END BRACKETS AND INSTALL LEITNER MOUNTING BRACKETS AS SHOWN IN IMAGE BELLOW. • MAKE SURE TAB ON CENTER FACTORY BRACKET IS ORIENTATED DOWN. (RED ARROW) • REPEAT FOR ALL 4 GRAB HANDLES.
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• Use a liberal amount of silicone around bolt hole • carefully remove foam washer from factory bracket and reinstall as shown on Leitner bracket around aluminum posts. • REPEAT FOR ALL 4 GRAB HANDLES. V1 | Page 16...
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INStALL: MOUNTING BRACKETS • Install assembly from last step as shown. • MAKE SURE TAB ON CENTER FACTORY BRACKET IS ORIENTATED DOWN. Note: Please use supplied blue threadlocker on all factory m6 bolts • tighten all 6mm screws to 10 ft-lb (13nm) RED circles •...
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Install: install rack. • ALIGNE THE 8 T-BOLTS (4 PER SIDE) WITH THE holes IN THE mounting brackets. Thread on m8 locknuts to each. • ADJUST THE RACK SO THAT the clamp in the rear just touches the the plastic on the roof of your grenadier. •...
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finished • Take a second and admire your handywork. Now go out and get yourself some gear pod Roof’s! V1 | Page 19...
•All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Leitner designs locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period.
Warranty Leitner Designs warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. All remedies under this warranty are limited to the repair or replacement of any item found by the factory to be defective within the time period specified.
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