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Summary of Contents for Leitner ACS ROOF
- Page 1 2021 up ford bronco 4 door hardtop LEITNERDESIGNS.COM | SALES@LEITNERDESIGNS.COM | 949-395-3049 V1 | Page 1...
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Page 2: Assembly / Installation Instructions
ASSEMBLY / INSTALLATION INSTRUCTIONS: roof PART NUMBERS: 00-B4DHTRA-1699 TOOLS REQUIRED INSTALLATION TIME • Torque wrench 2-3 Hours • T30 Torx bit socket • T40 Torx bit socket SKILL LEVEL • 13mm wrench 2-novice LEITNERDESIGNS.COM | SALES@LEITNERDESIGNS.COM | 949-395-3049 V1 | Page 2... -
Page 3: Assembly Overview
1. Don’t over-tighten bolts. All 8mm bolts = (14ftLBS) 2. Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly. 3. Although the ACS Roof is light having a friend to help is recommended. ASSEMBLY OVERVIEW ▼... - Page 4 ▼ ACS ROOF hardware ▼ hardware single t-nut m8 x 14 1523-M8 X 20 m8 locknut m8 t-bolt traklok nut M6 X 12 M8X12 sET SCREW -(x44)- -(x47)- (x20] (x8) (x12) (x3) (x6] -(x8)- Clamp Plate -(x20]- V1 | Page 4...
- Page 5 PREP: clamp plate • Install two M8 x 14 bolts through clamp plate and thread into t-nut. do not tighten. • Repeat for all plates • set aside for use in next step m8 x 14 T-Nut V1 | Page 5...
- Page 6 PREP: PREP FRONT AND REAR bars • Install 2 clamp plate assemblies per side into the front and rear bars as shown. make sure the teeth on the clamp plate face out. CLAMP TEETH FACE OUT front of vehicle *before continuing to assemble the rack the front bars must have 2 small t-nuts inserted per side.
- Page 7 assemble: frame of rack • on a soft working surface lay out the six aluminum extrusion bars as shown. we recommend a moving blanket layed out on a flat floor as the rack is too large to assemble on a table. rear front V1 | Page 7...
- Page 8 assemble: side bars • the bronco 4 door rack utlizes a two side bar assembly. these must mate using two large T-nuts and four set screws per side as shown in figure a below. •the t-nut must line up in the middle of the parting line between the two bars as shown in (figure B) •tighten all set screws to a torque spec of (3FTLBS) Note: these bars can only be assembled in 1 direction.
- Page 9 ASSEMBLE: rack corners • PUSH ONE OF THE CORNERS OF THE RACK TOGETHER AS SHOWN BELOW. MAKE SURE THE SIDE BAR touches OFF AS SHOWN ON THE STOP LIP ON THE FRONT/BACK EXTRUSION (Yellow surfaces). Also make sure the Front/back bar fully touches the inside of the side bar (BLUE surfaces).
- Page 10 PREP: load bars • Install 2 clamp plates to the load bars. One one on each side. make sure the teeth on the clamp plate face out. • note: only 2 clamp plates are used for each load bar. there is no need to install 4 as on the front/back bar. •...
- Page 11 ADJUST: LOAD BAR DISTANCE • THE LOAD BARS ARE DESIGNED TO SLIDE AND CAN BE POSITIONED ANYWHERE ALONG THE SIDE RAIL. YOU CAN ALSO ADD AS MANY LOAD BARS AS YOU LIKE UP TO AN ALMOST FULLY FLAT PLATFORM. HOWEVER IF YOU WOULD LIKE EVENLY SPACED LOAD BARS THE DIMENSIONS ARE BELOW. 8 1/2"...
- Page 12 assemble: t-bolt fasteners • Flip the rack over so you can see the bottom. • install 6 t-bolts per side into the side rail extrusion on the bottom of the rack. V1 | Page 12...
- Page 13 assemble: endcaps • ASSEMBLE THE PLASTIC RETAINER INTO THE CORNER CAP AS SHOWN BELOW. (FIG A) • using two m6 x 12 fasteners secure the endcaps to the corners of the rack (FIG b) TIGHTEN TO 24 IN-LB (2 ftlbs 24 IN-LB (2 ftlbs) ) USING A T30 TORX WRENCH.
- Page 14 INSTALL: WIND DEFLECTOR • USING M8 X 14 BOLTS AND 3x TRAKLOK NUTS, FASTEN WIND deflector AS SHOWN TO the yellow t-slot in the load bar. center slot • NOTE: the wind deflector can be moved to other loacations. This might be the case if it interferes with the sunroof. front good NOTE: it is extremely important that the Traklok nuts rotate fully into place...
- Page 15 IDENTIFY: REAR BRACKET POSITIONS •WHILE THE REAR BRACKETS MAY ALL LOOK THE SAME AT FIRST GLANCE IT IS IMPORTANT TO KNOW THEir LOCATIONS FOR EASE OF ASSEMBLY *THESE BRACKETS ARE not DRIVER OR PASSENGER SIDE SPECIFIC BUT THEY ARE FROM FRONT TO BACK. THE MIDDLE BRACKETS WILL HAVE TWO SLOTS AND THE REAR MOST BRACKETS WILL HAVE A SINGLE notch.
- Page 16 mount:rear Brackets/side rail • USING 4X M8X20 BOLTS AND 4X M8 LOCK NUTS BOLT ALL PARTS TOGETHER AS SHOWN BELOW BEING CAREFUL TO HAVE THE CORRECT BRACKETS IN THE FRONT MOST SLOT AND REAR SLOT.S *TORQUE THE M8 BOLTS TO 16FTLBS *note: the brackets have different hole spacing between front to back.
- Page 17 mount:front brackets • BEFORE WORKING ON THE FRONT WINDSHEILD BRACKETS. YOU MUST REMOVE AND KEEP THE stock hardware. you will need THIS HARDWARE TO INSTALL YOUR BRACKETS. TORQUE TO 10FTLBS FRONT DRIVERS SIDE BRACKET FRONT PASSENGER SIDE BRACKET V1 | Page 17...
- Page 18 INSTALL: front bracket covers • ASSEMBLE AS SHOWN IN THE DIAGRAM BELOW USING 3 M6X12 BOLTS PER SIDE.TORQUE ALL M6 BOLTS TO 12FTLB.. *REPEAT THIS STEP FOR THE PASSENGER SIDE. V1 | Page 18...
- Page 19 INSTALL: RACK ON TRUCK • ALIGN THE 10 T-BOLTS (6 PER SIDE) WITH THE SLOTS IN THE RAILS MOUNTED IN THE PREVious STEP . Thread on m8 locknuts to each. • ADJUST THE RACK SO THAT THE SIDE BAR EXTRUSIONS LINE UP WITH THE END OF THE RAILS ON EACH SIDE. “red surface to blue surface”...
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Page 20: Use Guidelines
•All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Leitner designs locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period. -
Page 21: Warranty
Warranty Leitner Designs warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. All remedies under this warranty are limited to the repair or replacement of any item found by the factory to be defective within the time period specified.
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