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Real Flame INSPIRE CLASSIC 600 Installation And Operation Manual

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S C A N F O R T H E
L A T E S T V E R S I O N
I N S P I R E C L A S S I C 6 0 0 S P A C E H E A T E R
I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L
The Real Flame Inspire space heater is suitable to be installed into a frame out installation or a
fireplace structure. Designed to operate on Natural gas and LPG
Approval no. GMK 10528
Consumer safety information: please read this manual before installing and operating this appliance.
Failure to follow these instructions may result in a possible fire hazard and/or injury and will void the
warranty.
Ve rsi on 2 .1
A L L F L U E C O N F I G U R A T I O N S

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Summary of Contents for Real Flame INSPIRE CLASSIC 600

  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L The Real Flame Inspire space heater is suitable to be installed into a frame out installation or a fireplace structure.

  • Page 2: Table Of Contents

    C O N T E N T S WELC OME S PE CIFICAT IONS O P E R A T I O N I N S T R U C T I O N S USER INST R U C TIO NS TR OUB LESHO OT I NG F O R YO U R F I R EP LACE I N S T A L L A T I O N I N S T R U C T I O N S UNIT D IM ENSI ON S...

  • Page 3: Welc Ome

    W E L C O M E Congratulations on your selection of the elegant Real Flame Inspire fireplace. Enjoy mesmerising flame patterns in a truly efficient gas fireplace. Designed and developed in Australia for Australia, this fireplace is sure to be the centre piece of your home . Difference sizes for each design inspiration. We hope you create endless memories in front of this warm and cosy fireplace.
  • Page 4 I MP OR TAN T SA FE T Y NOT ICE Do not place articles on or against this appliance. Do not use or store flammable materials in or near this appliance. Do not spray aerosols in the vicinity of this appliance whilst it is in operation. Care must be taken to ensure that any return air register or exhaust system does not adversely affect the operation of the appliance or draught of chimney or flue.

  • Page 5: S Pe Cificat Ions

    S P E C I F I C A T I O N S O F I N S P I R E C L A S S I C 6 0 0 Appliance Type High Efficiency Gas Fireplace Star Rating 4.3 stars Maximum Heating Output 4.6 kW...

  • Page 6: O P E R A T I O N I N S T R U C T I O N S

    O P E R A T I O N I N S T R U C T I O N S Page...

  • Page 7: User Inst R U C Tio Ns

    U S E R I N S T R U C T I O N S • Do not operate if you smell gas. Turn appliance off, occur, turn off remote - wait 2 minutes before reattempting extinguish any open flame. Contact your installer or a to light the fire.
  • Page 8 AT T ENT I ON : The proflame has six (6) flame levels. With the system ON, and the flame level at the maximum in the appliance, • Turn off the main gas supply of the appliance during pressing the down arrow key once will reduce the flame installation or maintenance of the receiver device.
  • Page 9 P I LOT ( C P I / I P I ) S E L E C T I O N N OT E - Fire operation requires the system to be on IPI mode. With the system in “OFF” position, press the mode key to index to the CPI mode icon.
  • Page 10 B AT T E RY P OW E R D E T E C T I O N T EAC HI NG RF C O DE – Rep ro grammi n g T R A N S M I T T E R re mo t e to hea te r (To be done by qualified personnel) The life span of the remote control batteries depends on...

  • Page 11: Tr Oub Lesho Ot I Ng F O R Yo U R F I R Ep Lace

    • Turn off appliance and then have door seal inspected by service personnel or Real Flame agent. Room air fan is noisy or not working Faulty or dirty fan • Fan to be inspected and cleaned •...

  • Page 12: I N S T A L L A T I O N I N S T R U C T I O N S

    I N S T A L L A T I O N I N S T R U C T I O N S Page...

  • Page 13: Unit D Im Ensi On S

    U N I T D I M E N S I O N S power cable WITHOUT FEET WITH FEET (FRAME OUT/WALL CAVITY (HEARTH INSTALLATION) INSTALLATION) 10.5 41 1 Page...

  • Page 14: F Ir Ep Lace Hear Th I Nsta L L At I On

    F I R E P L A C E H E A R T H I N S T A L L A T I O N HEARTH INSTALLATION DETAIL B Supplied feet for installations Hearth Installation feet must be fitted to provide Trim access clearance trim access clearance FRAME OUT/WALL CAVITY...

  • Page 15: Minimum Fr A Meou T Di Men S I On S

    M I N I M U M F R A M E O U T D I M E N S I O N S W I T H P I N E F R A M E Electrical cable hole 400mm min depth of frameout without cladding Gas supply hole...
  • Page 16 M I N I M U M F R A M E O U T D I M E N S I O N S W I T H A P P L I A N C E A N D P I N E F R A M E DETAIL B 400 min before cladding...
  • Page 17 M I N I M U M F R A M E O U T D I M E N S I O N S M A N T L E I N S E R T P A N E L I N S T A L L A T I O N Mantle Insert panel Appliance to be...
  • Page 18 M I N I M U M F R A M E O U T D I M E N S I O N S H O R I Z O N T A L T E R M I N A T I O N W A L L C U T O U T Recommended opening 265mm W X 225mm H 75mm ID Flue Connections...

  • Page 19: Installing El Ec Tr I C Eq U I Pmen T A B Ove Firep Lace

    I N S T A L L I N G E L E C T R O N I C E Q U I P M E N T A B O V E Y O U R F I R E P L A C E *Electronics can be installed in this Zone.

  • Page 20: Installing Fi R Ep L Ac E I N A S O F Fi T D Es Ign

    I N S T A L L I N G F I R E P L A C E I N A S O F F I T D E S I G N Soffit material 50-200 Non-combustible & temperature rated 50-200 Non-combustible &...
  • Page 21 I N S T A L L I N G F I R E P L A C E I N A S O F F I T D E S I G N O P T I O N 2 - A N A LT E R N AT E I N STA L L AT I O N M E T H O D TV/other electronic appliances 10.0 Material failure point to be...

  • Page 22: I N S T A L L A T I O N I N S T R U C T I O N S

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT I ON Select a location where the fire can be supervised during Do not exceed maximum rated pressures. operation.

  • Page 23: 0 - 5 M F L U E C O N F I G U R A T I O N

    0 - 5 M F L U E C O N F I G U R A T I O N Page...

  • Page 24: Ex T Ernal Wa L L Mou N Ted Fa N Mo D Ule In Stallatio N

    Revision 1 / 1 This drawing and the information contained herein is the sole property of real flame pty ltd. Deburr and break All Sharp Corners It is to be treated as confidential, it is to be returned upon request and is not to be copied or comunicated to any other person without the written consent of real flame pty ltd.
  • Page 25 S e t u p wi t h ext e rn al f a n mo dul e w ith w al l Apply an 8mm silicon t e r m i n at i on bead fully around the Maximum flue length of 5m inside of the flue end (heater connection end)
  • Page 26 Cut flue exhaust tube (hot tube) length Feed air intake flue pipe (Approximately flush with through location spigot wall exit). Connection and fit retaining screw. plate will sit against wall. Mount flue terminal to Cut Air intake flue. wall. Ensure ends are burr free and round, test fit flue will slide over connection.

  • Page 27: Rooftop T Er Mi N Ati On W I T H Ext Er N A L Moto R

    1000mm over +/-1.0 Machine finsh 3.2 Drawing No Rooftop term assy IOM INSPIRE MK2 ole property of real flame pty ltd. Deburr and break All Sharp Corners request and is not to be copied or comunicated to any other Page...
  • Page 28 Slide flue onto connection Se t u p w it h ext ernal ro of top ter min a tion spigot fully. Tighten clamp Maximum 5m flue length fully. Wipe excess silicon, visually check connection to ensure connection is fully sealed. Ro o f to p t erm i nat i on 1.
  • Page 29 On the termination end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm silicon bead fully around the inside of the flue and on the flue spigot. Smear smoothly around the surfaces. Recommended Silicon – Non-acetic, neutral cure 200°C or higher temperature rated.
  • Page 30 Flex collar and fit around the access panel. Socket the collar all the way up close to the air intake slots Ensure there is a rubber seal top and bottom of the collar. Use only the screws provided to tightly fit the collar to seal the access panel.

  • Page 31: Chimne Y T Er Mi N At I On W I T H Exter N A L Motor

    0 M - 5 M C H I M N E Y T E R M I N A T I O N W I T H E X T E R N A L M O T O R TERMINATION MOUNTED TO TOP OF CHIMNEY AND SEALED CHIMNEY...
  • Page 32 C H I M N E Y P O W E R F L U E M O D U L E Page...
  • Page 33 Se t u p w it h ext ernal ro of top ter min a tion Slide flue onto connection Maximum 5m flue length spigot fully. Tighten clamp fully. Wipe excess silicon, visually check connection Ch im n ey term in a t ion to ensure connection is 1.
  • Page 34 Attach the mounting plate to the chimney and drill hole on the chimney plate to suit application. Once the holes are drilled screw the plate to the chimney. Fit clamp on both flue. Feed air intake flue pipe in the chimney through the mounting platre first.
  • Page 35 Proceed connect Connect the air intake the termination lead to flue next and tighten the connection in the the clamp. termination. Feed powerflue lead from the back of the chimney termination. The termination lead, once connected needs to be restrained. Fit clamp and Pull the lead out from the restrain cable to enclosure.
  • Page 36 Screw the top plate onto the termination and apply silicon on the mounting plate to secure air gaps on the ceiling. Page...

  • Page 37: 5 - 8 . 5 M I N S U L A T E D F L U E C O N F I G U R A T I O N

    5 - 8 . 5 M I N S U L A T E D F L U E C O N F I G U R A T I O N Page...

  • Page 38: Ex T Ernal Wa L L Mou N Ted Fa N Mo D Ule In Stallatio N

    Revision 1 / 1 This drawing and the information contained herein is the sole property of real flame pty ltd. Deburr and break All Sharp Corners It is to be treated as confidential, it is to be returned upon request and is not to be copied or comunicated to any other person without the written consent of real flame pty ltd.
  • Page 39 S e t u p wi t h ext e rn al f a n mo dul e w ith w al l Recommended Silicon t e r m i n at i on – Non-acetic, neutral Maximum 8.5m flue length cure 200°C or higher temperature rated.
  • Page 40 Apply an 8mm silicon bead fully around the inside of the flue end (heater connection end) Fit flue clamp over flue (loosely). Slide flue onto connection spigot fully. Tighten clamp fully. Remove cover from fan terminal. Wipe excess silicon, visually check connection to ensure connection is fully sealed.
  • Page 41 Connect power cable connector. Insulation to be fully closed and sealed along length. Fit cable clamp to cable. Bends where practical should be insulated, by Fit front cover. cutting the insulation into segments taping together. Joins taped together using aluminum foil self adhesive tape.

  • Page 42: Rooftop T Er Mi N Ati On W I T H Ext Er N A L Moto R

    5 M - 8 . 5 M R O O F T O P T E R M I N A T I O N W I T H E X T E R N A L M O T O R AIR INTAKE PIPE 75mm ALUMINUM FLEXIBLE FLUE MAXIMUM 8.5m WITH 5 BENDS...
  • Page 43 Se t u p w it h ext ernal ro of top ter min a tion On the heater connection Maximum 8.5m flue length end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm Ro o f to p t erm i nat i on silicon bead fully around 1.
  • Page 44 Fit the access panel to the roof penetration. Use the screw holes fix the access panel to the roof Fit the termination on to the access panel and match the penetration. rivet holes to rivet the termination to the access panel. Use only the rivets provided.
  • Page 45 Insulation must start as close to the gas space heater as possible (Only exhaust flue is to be insulated) Insulation to be fully closed and sealed along length. Slide flue onto connection spigot fully. Tighten clamp fully. Bends were practical Wipe excess silicon, visually check connection to ensure should be insulated, by connection is fully sealed.
  • Page 46 Flex collar and fit around the access panel. Socket the collar all the way up close to the air intake slots Ensure there is a rubber seal top and bottom of the collar. Use only the screws provided to tightly fit the collar to seal the access panel.

  • Page 47: Chimne Y T Er Mi N At I On W I T H Exter N A L Motor

    5 M - 8 . 5 M C H I M N E Y T E R M I N A T I O N W I T H E X T E R N A L M O T O R TERMINATION MOUNTED TO TOP OF CHIMNEY AND SEALED CHIMNEY...
  • Page 48 C H I M N E Y P O W E R F L U E M O D U L E Page...
  • Page 49 Se t u p w it h ext ernal ro of top ter min a tion On the heater connection Maximum 8.5m flue length end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm Ch im n ey term in a t ion silicon bead fully around 1.
  • Page 50 Remove side retaining screws from the inside. Feed air intake flue pipe in the chimney through the mounting platre first. Proceed to feed powerflue lead and clamp it to the air intake flue pipe. Allow cable to run 300mm past the flue pipe as shown in the picture.
  • Page 51 Bends were practical should be insulated, by cutting the insulation into segments taping together. Connect the exhaust flue and tighten the clamp. Joins taped together using aluminum foil self adhesive tape. Connect the air intake flue next and tighten the clamp. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance.
  • Page 52 Place the termination on the mounting plate and place the lead as indicated. The termination must be screwed onto the mounting plate from the base of the termination. Proceed connect the termination lead to the connection in the termination. Screw the top plate onto the termination and apply silicon on the mounting plate to secure air gaps on the ceiling.

  • Page 53: Commissio Nin G P R Oc Edu R E

    C O M M I S S I O N I N G P R O C E D U R E O n c e t he f ire is i nst a ll ed : 1. Install media. 2.

  • Page 54: Med Ia Instal L Ati On

    M E D I A I N S T A L L A T I O N P L E AS E NOTE: not all media options shown are available for sale. Refer to Glen Dimplex Australia for available options. G E N ER AL I NSTAL L ATIO N NOT E Lay media as per the manual arrangement along the entire length of the burner.
  • Page 55 Dr if t wood Arra ng emen t Instruction Media must be laid out from corner to corner of the firebox. Start media placement from a corner by placing the first log over the bracket. • Start media placement from left hand corner with logs over side plate.
  • Page 56 Arran g e m en t I n st r u ct io n Place the bracket as indicated to lift the logs. Place coals on the side and infront of the logs as shown. Do not place any coals on the burner channel. Place the log on the bracket as shown.
  • Page 57 Snow Gum Me dia Ar ra ngement I nstr uct ion • Start media placement with logs provided as indicated in the arrangement section of the fireplace model type. • Avoid smothering the burner. • Ensure media is not heaped in areas, spread evenly along.
  • Page 58 Place coals on the side and infront of the logs as shown. Do not place any coals on the burner channel. Page...

  • Page 59: Conv Ersion D Eta I L S

    C O N V E R S I O N D E T A I L S Refer to the detailed steps shown in each section relevant to 4. Remove door gas conversion- • Trim removal • Inner door removal •...
  • Page 60 RE F IT T I N G D OO R Refit earth wire to trim and refit trim to appliance. Ensure glass seal is fully bonded to metal frame (check entire perimeter of glass). Ensure door seal is sitting on glass and held in place. Ensure glass is sitting firm against seal with no gaps or bows.
  • Page 61 Par t B - GAS VA LV E RE M OVA L Remove pilot tube from pilot assembly (undo 10mm brass nut) – CARE MUST BE TAKEN TO PREVENT Turn main power supply off to appliance. (Isolate DAMAGE TO SPARK ROD appliance) Turn gas isolation valve to off Mark air pressure switch hoses to enable correct...
  • Page 62 Disconnect electrical tray earth eyelet 1 1. Disconnect valve wires from valve Undo tray holding wingnuts (2 off) Remove valve from electrical tray (3 retaining screws) Disconnect gas pipe from valve outlet. Page...
  • Page 63 Remove gas pipe connections from valve and fit to Refit tray assembly and holding wingnuts correct gas type valve. Reconnect burner gas pipe to the valve outlet and Reattach valve to mounting plate. tighten Reconnect valve wires from ignition pack. Connect gas pipe to isolation valve and tighten.
  • Page 64 Connect pilot tube and tighten Connect air pressure switch hoses Connect sparker wire Ensure all connections are tight. Connect gas and leak test connections upto the gas valve. Adjust pilot pressure adjustment screw as per the specific instructions above Nat Gas - 3/4 turnout LPG - 1 turnout Connect flame rod sensor Screw fully in and then wind out (anti clockwise) to...
  • Page 65 Pa r t C - PI LO T AND P ILO T I NJ E CTOR Remove front media support CH A N GE Remove trim and door as per above instructions Remove media from firebox. Remove burner side covers. Remove lower front media support (screws / nuts from underneath firebox) Page...
  • Page 66 Using 4mm Allen key unscrew pilot injector Pilot assembly can now be removed. – If removed a bead of silicon is to be applied to base of pilot assembly when refitting to ensure airtight seal. Replace injector with correct gas type and tighten FOR CONVERSION - PILOT ASSY DOES NOT NEED NAT GAS (No groove) LPG (groove on lower TO BE REMOVED...
  • Page 67 1 1. Refit pilot head – NOTE location notch on pilot head Refit clip Refit pilot shield (to sit flush against burner Fit front media supports back into place. Fit burner side covers. Page...
  • Page 68 Pa r t D - BUR N E R, BUR NER A ERAT ION A ND Remove front media support M A IN IN JEC TOR R E PL ACEMENT Remove trim and door as per above instructions Remove media from firebox. Remove burner side covers.
  • Page 69 Remove bracket retaining screws and lift / slide Remove injector from holder. burner out. Replace aeration cap with correct cap to suit gas type and media type. Fit new injector – push firmly fully into holder. Page...
  • Page 70 Fit olive onto injector, fit nut and push injector firmly back onto socket and tighten. Injector should protrude from nut by approx. 7mm. 1 1. Unclip pilot head and lift off. Refit burner – Rotate burner to ensure burner is in its location slot. Replace holding nut at end of burner and tighten to secure the burner.

  • Page 71: Pa Rts List

    P A R T S L I S T Pa r ts P i c t u re Valve SIT Pilot assembly Injector Burner Remote control SIT Ignition pack/gas control Page...

  • Page 72: Ap Pe Ndix 1- Fl U E Ter M I N Ati On

    A P P E N D I X 1 - F L U E T E R M I N A T I O N Page...
  • Page 73 Page...

  • Page 74: Ap Pe Ndix 2- W I R I N G Di Agr A Ms

    A P P E N D I X 2 - W I R I N G D I A G R A M S SI T G as Cont rol Mod els INSPIRE - WIRING DIAGRAM 230VAC 50Hz 0.8A WARNING - ISOLATE POWER BEFORE SERVICING Page...

  • Page 75: Wa Rra Nt Y Info R Mati On

    W A R R A N T Y I N F O R M A T I O N The benefits provided to you under the following warranty are in Supplier Name___________________________________ addition to any other rights and remedies available to you under the law.
  • Page 76 Website: Telephone: www.realflame.com.au AU: 1300 554 155 Glen Dimplex. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing from Glen Dimplex.

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