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Rival 2D.4001.1-NL Installation Manual
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Rival 2D.4001.1-NL Installation Manual

Rival 2D.4001.1-NL Installation Manual

Front bumper for mitsubishi l200 (2015-2019)
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INSTALLATION MANUAL
PRODUCT: FRONT BUMPER
MODEL:
MITSUBISHI L200 (2015-2019)
PART NO: 2D.4001.1-NL
CAUTION!
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product.
Safety glasses must be worn at all times during installation or maintenance of this product.
Ensure all mounting bolts are tensioned after 1000 kms and periodically there after.
NOTICE
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need
to be taken to avoid damage.
Always drive to the conditions and your surroundings.
RU C-RU.MT40.B.00184
ADR69 COMPATIBLE
AIR BAG COMPLIANT
Ver.2
www.rival4x4.com

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Summary of Contents for Rival 2D.4001.1-NL

  • Page 1 INSTALLATION MANUAL PRODUCT: FRONT BUMPER MODEL: MITSUBISHI L200 (2015-2019) PART NO: 2D.4001.1-NL CAUTION! To reduce the risk of serious injury or damage, please read and understand all instructions and procedures before attempting to install or use this product. Safety glasses must be worn at all times during installation or maintenance of this product.
  • Page 2 Bumper to the vehicle before painting is done. It is the painters responsibility to ensure that the Bumper is correctly prepared and high filled to achieve a quality finish. RIVAL is not liable for any costs associated with colour coding, or fitment issues post colour coding.
  • Page 3 TECHNICAL INFORMATION *WINCH INSTALLATION A winch with a pull capacity of up to 12000 lb can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 12000lb recommended capacity is exceeded.There is a special license plate holder supplied with...

  • Page 4: Parts Listing

    1 pc. 6. Light assembly bracket..... 2 pc. 7. Washer reservoir assembly..1 pc. 8. Bracket of reservoir 1....1 pc. 9. Bracket of reservoir 2....1 pc. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 4 of 23 >...

  • Page 5: Fitting Kit

    T. Central bracket of the grill....1 pc. U. Left bracket of radiator grill... 1 pc. V. Right bracket of radiator grill..1 pc. W. Lamp plug........2 pc. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 5 of 23 >...
  • Page 6 Disconnect terminal “-” from the vehicle battery. 2. Remove the plastic pad clip. Dismantle the clip. *Preserve fittings for subsequent installation. 3. Remove the radiator grill clips. *Preserve fittings for subsequent installation. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 6 of 23 >...
  • Page 7 5. Unscrew 3 tension bolts of the bumper. *Preserve fittings for subsequent installation. 6. Unscrew 4 bolts on each side of the vehicle arches. *Preserve fittings for subsequent installation. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 7 of 23 >...
  • Page 8 8. Unscrew the self-tapping screw and remove the splash guard clips. Dismantle the splash guard. *Preserve fittings for subsequent installation. 9. Remove 3 clips at the bottom. *Preserve fittings for subsequent installation. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 8 of 23 >...
  • Page 9 INSTALLATION PROCEDURE 10. Mark the pad cutting line 11. Dismantle the wing plastic pad 12. Dismantle the plastic bumper 13. Disconnect wiring from the lights Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 9 of 23 >...
  • Page 10 *Preserve fittings for subsequent installation. 15. Screw the lamp tension bolt back in. 16. Unscrew retaining nuts of the bracket and dismantle the bracket. *Preserve fittings for subsequent installation. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 10 of 23 >...

  • Page 11: Installation Procedure

    Dismantle the deflectors. *Preserve fittings for subsequent installation. 19. Remove the washer reservoir tank filler. Disconnect wiring from the washer reservoir. Dismantle the washer pump. *Preserve fittings for subsequent installation. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 11 of 23 >...
  • Page 12 20. Unscrew 3 tension bolts of the washer reservoir. Dismantle the washer reservoir. 21. Mark the safety beam flush with the frame lateral surface. 22. Cut off the safety beam side members Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 12 of 23 >...
  • Page 13 25.Screw 4 bolts M10x1.25x35 (B) in threaded holes on the beam front. *Do not tighten the screw joints 26. Insert the captive nut (O) inside the frame Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 13 of 23 >...
  • Page 14 12 (I) and washer penny 12 (N) the other way round. *Do not tighten the screw joints. 30. Insert 2 adjustment shims (S) on both sides of the bracket. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 14 of 23 >...
  • Page 15 15-22 mm. If required, move the bumper in cross direction, return to paragraph 29 and reposition adjustment shims. 35. Tighten all screw joints of the facia fastening to the bracket. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 15 of 23 >...
  • Page 16 The level sensor is not installed. 39. Install the washer reservoir bracket (9) at the front of the body using standard fittings. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 16 of 23 >...
  • Page 17 43. Connect wiring to the reservoir pump. Secure wiring and the washer hose by plastic clamps. Install filler port in reverse order. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 17 of 23 >...
  • Page 18 44. Install caged nuts (F) onto the flap (4, 5). 45. Install the flaps onto the vehicle using screws M6x20 (D). 46. Cut out part of the mudguard as shown on the left. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 18 of 23 >...
  • Page 19 49. Install the mudguard onto the vehicle, mark drilling points opposite the holes of the flap and drill the flap holes. 50. Install caged nuts (G) onto the flap (5, 6). Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 19 of 23 >...
  • Page 20 53. Install central mounting bracket of the radiator grill (T). 54. Unscrew bolts on each side. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 20 of 23 >...
  • Page 21 56. Fasten the side brackets (U, V). 57. Install the radiator grill onto the vehicle. Fasten the side brackets. Use standard fittings. 58. Fasten the central bracket (T). Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 21 of 23 >...
  • Page 22 INSTALLATION PROCEDURE 59. Install plastic pad in reverse order. 60. Connect terminal “-” of the battery. Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 22 of 23 >...
  • Page 23 INSTALLATION PROCEDURE Before operating a vehicle fitted with a RIVAL Bumper: - make sure all fittings are tightened - check winch operation - check all electrical wiring attached to lights Installation manual 2D.4001.1-NL www.rival4x4.com Date: 10.11.2023 < Page 23 of 23 >...