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INSTALLATION MANUAL
PRODUCT:
MODEL:
PART NO:
CAUTION!
To reduce the risk of serious injury or damage to property: Before you start installing and using this
product, read the full instructions, pay special attention to the conditions of safe use and
recommendations for installation! When installing or maintaining this product, it is necessary to
use protective goggles. Check the integrity of the structure and the moment the fastening is
tightened every 250 miles (400 kms) of mileage. Do not use this product if there is damage to the
structure or fasteners!
NOTICE
Skid plate is an additional protection, but it can not guarantee to protect against all possible
damage in collisions. When driving, be careful of objects and terrain that may damage sensitive
parts of the vehicle.
ADR69 COMPATIBLE
AIR BAG COMPLIANT
Ver. 1
FRONT ALUMINUM BUMPER
FORD RANGER RAPTOR (2022 - PRESENT)
2D.1813.1-NL
www.rival4x4.com
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Summary of Contents for Rival 2D.1813.1-NL
- Page 1 MODEL: FORD RANGER RAPTOR (2022 - PRESENT) PART NO: 2D.1813.1-NL CAUTION! To reduce the risk of serious injury or damage to property: Before you start installing and using this product, read the full instructions, pay special attention to the conditions of safe use and recommendations for installation! When installing or maintaining this product, it is necessary to use protective goggles.
- Page 2 * It is recommended that you carry out regular inspections of all the bumper elements such as all bolts, wires, connectors. * A winch with a pull capacity of up to and including 10000 lb can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 10000lb recommended capacity is exceeded.
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Page 3: Technical Information
Incorrect use of receivers equipment can result in serious injury or death. Always use recovery points as a matched pair teamed with an equalising bridle during any recovery situation. Please attach this "Warning" label to the door aperture. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 3 of 23 > Date: 26-Jul-2024... - Page 4 TECHNICAL INFORMATION *WINCH INSTALLATION A winch with a pull capacity of up to 10000 lbs can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 10000 lbs recommended capacity is exceeded.
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Page 5: Parts Listing
Qty 1 14. Additional right bracket ......Qty 1 29. Bumper body insert nut......Qty 2 15. Reinforcing left bracket......Qty 1 30. Recovery point cover......Qty 2 Installation manual 2D.1813.1-NL www.rival4x4.com < Page 5 of 23 > Date: 26-Jul-2024... - Page 6 V2. Parking sensor cap......Qty 6 L. U-nut М6..........Qty 16 W. Radar mounting pin......Qty 2 M. Cage nut M8........Qty 4 X. Cable tie..........Qty 6 Installation manual 2D.1813.1-NL www.rival4x4.com < Page 6 of 23 > Date: 26-Jul-2024...
- Page 7 4. Remove the plastic grille (fig.4). The cover attached to plastic clips. mounting points are show in the fig.5. Fig.5 Fig.6 5. Unsrew 4 bolts (fig.5). 6. Unscrew all bolts of front bumper (fig.6). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 7 of 23 > Date: 26-Jul-2024...
- Page 8 10. Disconnect the factory wiring plug (fig.10). *Set aside for re-use later on. Fig.11 Fig.12 11. Remove the lower plastic pad radiator grille 12. Unscrew the lower radiator grille bolts (fig.11). (fig.12). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 8 of 23 > Date: 26-Jul-2024...
- Page 9 (fig.15). Fig.17 Fig.18 17. Unscrew factory bolts of engine skid plate. 18. Unscrew (fig.18): (fig.17) a - 2 recovery point mounting bolts b - 1 intercooler mounting bolt. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 9 of 23 > Date: 26-Jul-2024...
- Page 10 M12x50 and using screw М6х20 and washers 6 (item D, R) washer 12 (item B, N) as shown in (fig.23). fig.22. *Tighten hardware after that. *Do not tighten yet. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 10 of 23 > Date: 26-Jul-2024...
- Page 11 *Tighten hardware after that. Fig.28 28. Repeat the same steps 22-27 for the right side of the vehicle using items 16, 14, 24, 21, 22, 26, 30 (fig.28). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 11 of 23 > Date: 26-Jul-2024...
- Page 12 M10x35 and penny washers 10 (item A, O) (fig.32). Fig.33 33. Repeat the same step 32 to fix winch bracket on the right side (fig.33). *Do not tighten yet. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 12 of 23 > Date: 26-Jul-2024...
- Page 13 35. Install the winch and fix it using bolts and 36. Fix the factory wiring to the holes using nuts that are included with the winch (fig.36). cable ties (item X) (fig.37). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 13 of 23 > Date: 26-Jul-2024...
- Page 14 (item 3) using insert nuts (item 8), penny countersunk washers (item F, U) (fig.42). washers 10 and nuts M10 (item O, H) (fig.43). *Do not tighten yet. *Tighten hardware after that. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 14 of 23 > Date: 26-Jul-2024...
- Page 15 Fig.46 Fig.47 44. Hammer out all plugs of the RIVAL bumper. Install the spacers (item V) in parking sensors holes (fig.46) and fix them using nuts (item V1) as shown in fig.47. Use the parking sensor wrench to fix them (item 27).
- Page 16 M6 (item R, J) (fig.54). b) Fix the factory adjusting mechanism using factory screws and nuts (item K) (fig.54). c) After that, screw the factory adjusting screw from step 50. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 16 of 23 > Date: 26-Jul-2024...
- Page 17 H, O) on both sides of the bumper (fig.61). screws M10x40 and countersunk washers *Do not tighten yet. (item F, U) on both sides of the bumper (fig.60). *Do not tighten yet. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 17 of 23 > Date: 26-Jul-2024...
- Page 18 Fig.66 62. Align the radar position perpendicular to the road using the adjustment mechanism as it was on the factory bumper. Install the factory radar cap (fig.66). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 18 of 23 > Date: 26-Jul-2024...
- Page 19 LED lights (part R) and LED light brackets (item 20) (fig.72). number 2D.0041.1, purchased separately) *Tighten hardware after that. (fig.71). *Tighten hardware after that. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 19 of 23 > Date: 26-Jul-2024...
- Page 20 72. Install the fairlead on the bumper, in case if 73. Fit U-nuts M6 (item L) on flaps (item 11, you installed the winch, the hardware supplied 12) (fig.78). with a fairlead (fig.77). *Tighten hardware after that. Installation manual 2D.1813.1-NL www.rival4x4.com < Page 20 of 23 > Date: 26-Jul-2024...
- Page 21 Сonnect the front camera (fig.82). Fig.83 Fig.84 78. Install the lower plastic pad radiator grille 79. Install the factory plastic pad and fix it using (fig.83). factory clips (fig.84). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 21 of 23 > Date: 26-Jul-2024...
- Page 22 INSTALLATION PROCEDURE INSTALLATION PROCEDURE Fig.85 80. Сonnect terminal “-” on the battery (fig.85). Installation manual 2D.1813.1-NL www.rival4x4.com < Page 22 of 23 > Date: 26-Jul-2024...
- Page 23 INSTALLATION PROCEDURE Before operating a vehicle fitted with RIVAL Bumper 2D.1813.1-NL: - make sure all fittings are tightened - check winch operation - check that all electrical wiring is attached to the lights Installation manual 2D.1813.1-NL www.rival4x4.com < Page 23 of 23 >...
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