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Rival 2D.1808.1.B-NL Installation Manual
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Rival 2D.1808.1.B-NL Installation Manual

Front bumper ford ranger (2011-2015, 2015-on) ford everest (2015-on)
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INSTALLATION MANUAL
PRODUCT: FRONT BUMPER
MODEL:
FORD RANGER (2011-2015, 2015-on)
FORD EVEREST (2015-on)
PART NO: 2D.1808.1.B-NL
CAUTION!
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product.
Safety glasses must be worn at all times during installation or maintenance of this product.
Ensure all mounting bolts are tensioned after 1000 kms and periodically there after.
NOTICE
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need
to be taken to avoid damage.
Always drive to the conditions and your surroundings.
ADR69 COMPATIBLE
IR BAG COMPLIANT
www.rival4x4.com

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Summary of Contents for Rival 2D.1808.1.B-NL

  • Page 1 PRODUCT: FRONT BUMPER MODEL: FORD RANGER (2011-2015, 2015-on) FORD EVEREST (2015-on) PART NO: 2D.1808.1.B-NL CAUTION! To reduce the risk of serious injury or damage, please read and understand all instructions and procedures before attempting to install or use this product.
  • Page 2 Bumper to the vehicle before painting is done. It is the painters responsibility to ensure that the Bumper is correctly prepared and high filled to achieve a quality finish. RIVAL is not liable for any costs associated with colour coding, or fitment issues post colour coding.

  • Page 3: Technical Information

    TECHNICAL INFORMATION *WINCH INSTALLATION A winch with a pull capacity of up to 12000 lb can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 12000lb recommended capacity is exceeded.There is a special license plate holder supplied with...
  • Page 4 13. Decoration pad..............1 hc. 14. Bracket №1................1 hc. 15. Bracket №2................1 hc. 16.Template................1 pc. 17. Panel bracket............... 2 pc. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 4 o f 2 3 >...
  • Page 5 10 pc. S. Countersunk washer..... 6 pc. T. Insert nut М10....... 2 pc. U. Insert nut М12........ 2 pc. V. Lamp plug........2 pc. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 5 o f 2 3 >...
  • Page 6 * Set aside for re-use later 4. Remove 4 bolts. * Set aside for re-use later Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 6 o f 2 3 >...
  • Page 7 * Set aside for re-use later 6. Pull the panel up and remove it. 7. Remove 2 bolts out of radiator grill. * Set aside for re-use later Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 7 o f 2 3 >...
  • Page 8 9. Remove plastic plugs out of the bumper. * Set aside for re-use later 10. Remove the bumper by pulling the bumper towards you holding the sides. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 8 o f 2 3 >...
  • Page 9 * Set aside for re-use later 13. Remove 4 bolts out of front bumper bracket. Remove the bracket. * Set aside for re-use later Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < P a g e 9 o f 2 3 >...
  • Page 10 * Set aside for re-use later 16. Remove the bolts, then remove the bumper panels. * Set aside for re-use later Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 10 of 23 >...
  • Page 11 Fix bracket under headlight. Fix them with screw М6х20 (F) and washers penny 6 (N). 19. Fix panel to body using OE bolt. Adjust position. 20. Tighten screws. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 11 of 23 >...
  • Page 12 INSTALLATION PROCEDURE Under light panel installation on PX2, PX3 21. Mount under light panels (9,10). Fix them with screw М6х20 (F), nuts М6 (J) and washers penny 6 (N). Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 12 of 23 >...
  • Page 13 М12х30 (E) and washer 12 (Q). Make a mark for drilling. Remove adjusting bracket, and drill 12mm diameter hole. Mount adjusting bracket (5, 6) back to its place. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 13 of 23 >...
  • Page 14 26. Place the winch to the bracket (2), and fix it with the bolts supplied with winch. 27. For Ranger with parking sensors: Hammer the plug out and install parking sensors. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 14 of 23 >...
  • Page 15 M8x20 (B), washers 8 (O),nut M8 (K), as shown. 31. Fix the bottom part of radar using bracket №1 (14), bolt M10x20 (С), washers 10 (P) and nuts M10 (L), as shown. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 15 of 23 >...
  • Page 16 33. Install license plate (4) using screws M6x25 (G), nuts M6 (J) and washers 6 (M). 34. Adjust the angle of license plate. Tighten all connectors after that. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 16 of 23 >...
  • Page 17 36. * Install brackets (3) with LED lights onto the bumper using screw М6х20 (F) and washers 6 (M). Adjust to desired position. *LED lights are not supplied with bumper. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 17 of 23 >...
  • Page 18 (S) from both left and right sides as shown on the picture and secure with nuts М10 (L) and washers 10 (P). Do not tighten yet. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 18 of 23 >...
  • Page 19 39. Adjust bumper until you have an equal gap between vehicle body and the bumper on both sides. Tighten bolts after that. 40. Place M6 U-nuts (I) to bumper body (1). Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 19 of 23 >...
  • Page 20 INSTALLATION PROCEDURE 41. From right side, unstick antenna from the fender. Move antenna upper under the bar. 42. Place M6 U-nut (I) on left and right flaps (7, 8). Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 20 of 23 >...
  • Page 21 44. Push the flaps (7, 8) to OE plastic fenders and mark the cut line, then cut OE plastic fender. *It’s easier to cut plastic fender when the flaps are not installed. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 21 of 23 >...
  • Page 22 М6х20 (A) and washers 6 (M). 46. Cut radiator grill. First cut along the bend line. Then install the grill to the vehicle, and adjust the curve. Fix the grill after. Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 22 of 23 >...
  • Page 23 INSTALLATION PROCEDURE Before operating a vehicle fitted with a RIVAL Bumper: - make sure all fittings are tightened - check winch operation - check all electrical wiring attached to lights Installation manual 2D.1808.1.B-NL www.rival4x4.com Date: 08.12.2020 < Page 23 of 23 >...