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Rival 2D.5722.2-NL Installation Manual
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Rival 2D.5722.2-NL Installation Manual

Rival 2D.5722.2-NL Installation Manual

Front aluminum bumper toyota hilux (2021-)
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INSTALLATION MANUAL
PRODUCT:
MODEL:
PART NO:
CAUTION!
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product. Safety glasses must be worn at all
times during installation or maintenance of this product. Ensure all mounting bolts are tensioned
after 400 km and periodically there after.
NOTICE
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need to
be taken to avoid damage. Always drive to the conditions and your surroundings.
ADR69 COMPATIBLE
ADR69 COMPATIBLE
AIR BAG COMPLIANT
AIR BAG COMPLIANT
Ver. 1
FRONT ALUMINUM BUMPER
TOYOTA HILUX (2021-)
2D.5722.2-NL
www.rival4x4.com

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Summary of Contents for Rival 2D.5722.2-NL

  • Page 1 MODEL: TOYOTA HILUX (2021-) PART NO: 2D.5722.2-NL CAUTION! To reduce the risk of serious injury or damage, please read and understand all instructions and procedures before attempting to install or use this product. Safety glasses must be worn at all times during installation or maintenance of this product.

  • Page 2: Technical Information

    *WINCH INSTALLATION A winch with a pull capacity of up to 12000 lbs can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 12000 lbs recommended capacity is exceeded.
  • Page 3 Incorrect use of receivers equipment can result in serious injury or death. Always use recovery points as a matched pair teamed with an equalising bridle during any recovery situation. Please attach this "Warning" label to the door aperture. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 3 of 23 > Date: 07-Nov-2023...
  • Page 4 * It is recommended that you carry out regular inspections of all the bumper elements such as all bolts, wires, connectors. * A winch with a pull capacity of up to and including 12000 lb can be installed with the RIVAL Bumper. It is not advisable to exceed this pulling capacity since damage, injury or death may occur where the 12000lb recommended capacity is exceeded.
  • Page 5 Qty 1 34. Inside bolt........Qty 4 17. Flap right..........Qty 1 35. Right fender flare......Qty 1 18. Front bash plate bracket......Qty 4 36. Left fender flare....... Qty 1 Installation manual 2D.5722.2-NL www.rival4x4.com < Page 5 of 23 > Date: 07-Nov-2023...
  • Page 6 Qty 1 X. Bolt M12x40........L. Washer 6mm........Qty 56 Qty 8 Y. Screw M6x16 round-head....M. Washer penny 6mm......Qty 10 Qty 6 Z. Nut M12..........Qty 8 Installation manual 2D.5722.2-NL www.rival4x4.com < Page 6 of 23 > Date: 07-Nov-2023...

  • Page 7: Preparation For Installation

    (Fig.4). Fig.5 Fig.6 5. Bend the edges of the bumper in the area of 6. Remove the screws in the area of the the headlights (Fig.5). headlights (Fig.6). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 7 of 23 > Date: 07-Nov-2023...
  • Page 8 10. Unfasten the sides of the bumper (Fig.10). part of the bumper (Fig.9). Fig.11 Fig.12 11. Disconnect the connectors of the fog lights 12. Remove factory bumper (Fig.12). and parking sensors (Fig.11). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 8 of 23 > Date: 07-Nov-2023...
  • Page 9 12mm (item O). And use bolts M12x1,25x30 (item D) with penny washers 12mm (item P) to x to factory mounting points in frame (Fig.18). *Do not tighten yet. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 9 of 23 > Date: 07-Nov-2023...
  • Page 10 (item 24) between recovery points and the winch bracket and x, using bolts M12x60 (item F), washers 12mm (item O) and nuts M12 (item Z) (Fig.24). *Tighten hardware after that. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 10 of 23 > Date: 07-Nov-2023...
  • Page 11 29. Remove the seal from the bumper. Pay 30. Mark the spots for cutting in front of the slots attention to the slots in the brackets (Fig.29). in brackets (Fig.30). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 11 of 23 > Date: 07-Nov-2023...
  • Page 12 35. Connect the bumper body (item 1) and the end caps (item 32, 33), using inside bolts (item 34), nuts 10 (item K) and washers 10 (item N) (Fig.35). *Tighten hardware after that. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 12 of 23 > Date: 07-Nov-2023...
  • Page 13 40. Remove headlight washers from the factory 41. Locate knock-outs for headlight washers on bumper (Fig.40). the end caps(item 32, 33) and knock them out by a hammer (Fig.41). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 13 of 23 > Date: 07-Nov-2023...
  • Page 14 (item T), washers 10 (item N), nuts 10 (item K); b - bolts 10 (item B), washers 10 (item N) and nuts 10 (item K). Align the bumper body with the vehicle. Tighten all the hardware (Fig.46). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 14 of 23 > Date: 07-Nov-2023...
  • Page 15 51. Mark and drill 2 holes in plastic fenders accord- ing with holes in aps. Attach aps to plastic fend- ers, using screws M6x20 (item G) and washers 6mm (item L) (Fig.51). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 15 of 23 > Date: 07-Nov-2023...
  • Page 16 53. Put inner plates M10 with wires (item R) on bash plate bracket. Straighten xed elements (Fig.54, 55). Fig.57 Fig.56 54. Install bash plate (item 30) on mounting brackets, using screws M10x40 (item H) and washers (item T) (Fig.56, 57). *Tighten hardware after that. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 16 of 23 > Date: 07-Nov-2023...
  • Page 17 Steps 59-62 (if there is camera). Fig.62 Fig.63 59. Remove camera from factory bumper 60. Attach camera to camera bracket (item 31) (Fig.62). and x using factory screws (Fig.63). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 17 of 23 > Date: 07-Nov-2023...
  • Page 18 (Fig.66). Fig.68 Fig.69 66. Install the emblem badge on grille surface 65. Trim the protruding parts from the emblem (item 2) using OE screws (Fig.69). badge (Fig.68). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 18 of 23 > Date: 07-Nov-2023...
  • Page 19 69. Cut o 4 outer tabs and clearance single mount post (Fig.72, 73). Fig.74 Fig.75 71. ut grille (Fig.75). 70. Attach the emblem badge on grille (item 2), mark cut section for xation (Fig.74). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 19 of 23 > Date: 07-Nov-2023...
  • Page 20 75. Fix emblem to front of radar and grille with OE bolt sand sealant (item W). Tighten all the hardware. Attach wires using cable ties (item Q) (Fig.80). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 20 of 23 > Date: 07-Nov-2023...

  • Page 21: Grille Installation

    77. Install the grille brackets (item 14,15), using screws M6x20 (item G) and washers 6 mm (item L) (Fig.83, 84). Fig.85 Fig.86 78. Apply glue onto inside of weatherstrip (item V) 79. Stick weatherstrip (item V) on the bottom (Fig.85). part of grille (Fig.86). Installation manual 2D.5722.2-NL www.rival4x4.com < Page 21 of 23 > Date: 07-Nov-2023...
  • Page 22 81. Connect terminal “-” of battery (Fig.88). 12-15), using screws M6x20 (item G), washers penny 6mm (item M) and nuts M6 (item J) (Fig.87). *Tighten hardware after that. Installation manual 2D.5722.2-NL www.rival4x4.com < Page 22 of 23 > Date: 07-Nov-2023...
  • Page 23 INSTALLATION PROCEDURE Before operating a vehicle fitted with RIVAL Bumper 2D.5722.2-NL: - make sure all fittings are tightened - check winch operation - check all electrical wiring attached to lights Installation manual 2D.5722.2-NL www.rival4x4.com < Page 23 of 23 >...