Hayman Reese 03459RW Installation Instructions Manual

Mazda cx60 cl4 towbar

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PRODUCT DETAILS:

Part Number:

ECU Number:

Tail Harness Length Required: 1800 mm

TBM/Lug Part Number:

Wiring Part Number:

FITTING DETAILS:

Towbar Installation Time:

Wiring Installation Time:

Total Installation Time:

Bumper Cut Required:

49‐75 Pacific Drive Keysborough, VIC 3173

Phone: 1800 812 017

Email: info@haymanreese.com.au

Rev: A

03459RW

Maximum Towing Braked:

04843

Maximum Towing Unbraked:

Maximum Static Ball Load:

21415

102709‐WL

60 Mins.

Hayman Reese SmartCODE Solution Required:

40 Mins.

RPA Disable/Other:

100 Mins.

Note:

Yes

Page

INSTALLATION INSTRUCTIONS

PART NUMBER



RPA disable automatically detected using any

1800mm tail.

TOWBAR

03459RW

MAZDA CX60 CL4

2500

750

150

YES

Issue Date:

15‐12‐2023

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Summary of Contents for Hayman Reese 03459RW

Page 1 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 PRODUCT DETAILS: Part Number: 03459RW Maximum Towing Braked: 2500 ECU Number: 04843 Maximum Towing Unbraked: 750 Tail Harness Length Required: 1800 mm Maximum Static Ball Load: 150 TBM/Lug Part Number: 21415 Wiring Part Number: 102709‐WL FITTING DETAILS: Towbar Installation Time: 60 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 40 Mins. RPA Disable/Other: Total Installation Time: 100 Mins. Note: Bumper Cut Required: Yes  RPA disable automatically detected using any 1800mm tail. ...
Page 2 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT. BEFORE YOU START: Hayman Reese recommends that instructions are read completely prior to fitment. CORRECT Check all hardware items have been included refer to assembly diagram. Please ensure this towbar is only fitted to vehicle models as per Hayman Reese application guide (www.haymanreese.com.au). Bumper Cuts Figure 1 Vehicle and bumper variations can and do occur during vehicle manufacture after initial towbar design. Fitment of towbar to vehicle and accuracy of bumper cut must be assessed prior to any INCORRECT bumper modifications made. Incorrect bumper cuts are not covered under Hayman Reese warranty. NOTE: Bumper cuts need to be approached with care, refer to notes below.  Bumper centreline – where the centreline of the bumper needs to be determined, the installer must assess centre point by measurement of bumper width or determining two symmetrical reference points to give centreline.  Bumper edge – To assist with accurate bumper cut measurement, reference to the start of the ...
Page 3 SMART PIN GOLD 2 LH SIDE ARM ASSEMBLY HITCH BOX COLLAR COVER 3 RH SIDE ARM ASSEMBLY "D" SHACKLE 10mm 4 TRAILER BALL MOUNT 1 13 TOWBALL 50mm 1 5 SCREW HEX HD M14x45x1.5P HAYMAN REESE LOGO STICKER 6 WASHER PLAIN M14x28x3 COMPLIANCE LABEL 7 NUT HEX HD M14x1.5P LOAD RATING LABEL 8 PLUG BRACKET WIRE LOOM 9 NUT NYLOC HEX HD M4x0.7P 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 ...
Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 Hot all times! + 30 Ground! 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: A Page Issue Date: 08‐08‐2023...
Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 WIRING ASSEMBLY DIAGRAM ITEM DESCRIPTION QTY 1 ain wire harness 1 2 ECU (04843) 1 3 Fuse 25A 1 4 TIE STRAPS 3 5 TIE STRAPS 15 6 Fuse Adaptor 20A 1 7 Splice 1 8 HOUSING 082 NT 6.3MM ...
Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 1. Release the rear lift gate to expose the boot cabin Remove the 2x plastic bumper caps from bumper (both sides). 2. Remove the 2x Screws located behind the bumper caps. Repeat for the other side. 3. Remove the 2x Screws on the underside of the bumper. Repeat for the other side. 4. Remove the 1 x Scrivet and 1 x Screw from the wheel arch. 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au ...
Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 5. Remove the 8 x Scrivets from the underside of the Rear Bumper. 6. Carefully untrim, peel back the side guard moulding to expose and remove the 4 x Scrivets. Repeat for other side. 7. Carefully remove the rear bumper. Disconnect any sensor wiring harnesses. Store safely to avoid damage to the rear bumper. 8. Remove and discard the impact beam by removing the 8 x M12 hex nuts. 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au ...
Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 9. On the chassis rail peel off the tape to reveal the 2 x mounting positions. Repeat for other side. 10. Place the side arm on the chassis frame and loosely secure with 2x M14 x 1.5 bolts complete with 1x washer per bolt. Repeat for other side. 11. Position the cross tube between the side arms and loosely secure each side with 3x M14 x 1.5 bolts, 2x washers and 1x nut per bolt. Torque all M14 bolts = 196Nm 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au ...
Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 12. For the bumper cut. Find the centre of bumper, measure, from the Bumper Bumper edge ‐ mark out 105mm wide by 75mm Undertray long and cut bumper as shown ensuring there are no loose wires close to cut out. 75 Measure from the edge of the undertray edge Centre Line bumper attachment panel edge ‐ mark out 105mm 25 wide by 25mm long and cut bumper as shown. Remove all swarf and rough edges. 13. Determine an appropriate position for the plug bracket. Mark out and drill 2x ø5mm holes 69mm apart on bumper skin to support plug bracket. 14. Remove parcel shelf and foam inserts surrounding ...
Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 15. Remove 2 x Scrivets retaining the side trim panel to the rear of the vehicle. Repeat for other side. 16. Remove 2 x side trim panel tie downs by flipping the screw cover down and remove 1x screw per tie down. Repeat for other side. 17. Lay rear seats forward and remove the Upper Side Trim Panel. Disconnect the rear boot light when removing the LHS trim. Repeat for other side. 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: A Page Issue Date: 08‐08‐2023...
Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 18. Remove Scrivet retaining side trim panel. Repeat for other side. Front & Rear 19. Remove LHS sill trim. 20. Peel the weather strip away from the sheetmetal. in the kick trim area and remove the LHS kick trim. 21. In the rear gently fold the side trim panels into the center of vehicle as shown. 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: A Page Issue Date: 08‐08‐2023...
Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 22. Locate and remove vehicle blanking grommet. 23. Using a step drill, drill out the hole to ø30mm. 24. Feed the 1800mm tail connector through the previously drilled hole, slide the grommet to desired position allowing enough length to mount the trailer plug. 25. Secure the grommet in place using a cable tie. 26. Connect the trailer patch ring terminals (C) to factory ground point. Ground! 10 mm 27. Connect the trailer patch 18‐way connector (B) to ECU 04843 (2). 28. Remove the adhesive tape protector off the ECU and place the ECU on a flat surface. ...
Page 13 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 30. Patch in the LHS trailer patch connectors (E) and (D). Note: This step is only for connecting Reverse only if this is not required tape the Black/Yellow (F) trailer patch wire back to harness. 31. Remove the tape on the rear loom to expose a purple wire. 32. Use splice for connection of 2 wires. 33. Insert vehicle Purple wire into splice tap 34. Insert trailer patch Black/Yellow (F) wire into splice bu-yw tap. 35. Close splice and use pliers to fully lock splice. RPA Steps. 36. Locate vehicle rear BCM located on the LHS wheel arch. 37. Remove the 16‐way connector. ...
Page 14 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03459RW MAZDA CX60 CL4 39. Secure all harness using cables ties. 40. Re‐fit all removed parts in in the following steps 1‐ 8, and 14‐21 in reverse ensure no rattle and squeaks. 41. Test the trailer wiring harness function using a trailer test board. RPA and SCBS‐R (Smart City Brake Support Reverse) will disable when trailer is plugged in. Below is the test method and what will appear on the dash. 42. Place fitting instructions in glovebox after fitment. 49‐75 Pacific Drive Keysborough, VIC 3173 Phone: 1800 812 017 Email: info@haymanreese.com.au Rev: A Page Issue Date: 08‐08‐2023...
Page 15 CUSTOMER INFORMATION PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION THANK YOU FOR PURCHASING HAYMAN REESE. WITH CORRECT MAINTENANCE AND CARE THIS PRODUCT WILL PROVIDE A LIFETIME OF TROUBLE‐FREE OPERATION. TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R‐clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following.  Ensure rear number plate is not obscured.  Allow maximum available departure angle and prevent any potential interference.  Prevent possible interference with vehicles reverse sensors or camera detecting a tow ball mount as an obstruction during reversing.  Removes towball mount as an obstruction for when moving around the rear of the vehicle. 2. Hayman Reese recommends routine inspection of your towbar to ensure trouble free towing.  Bolt security and tension should be regularly inspected and checked for correct tension. Replace any worn or defective parts with suitable grade & class fasteners. Inspection should be requested to coincide with vehicle major services. 3. It is the owner’s responsibility to ensure towing and down ball weight capacities of the towing vehicle are not exceeded.  Towing and down ball weights allowable may differ according to model variations. Please refer to owner’s manual or vehicle dealer to confirm exact rating for your vehicle model variant.  It is not uncommon for the vehicle tow rating to differ from the towbar rating. When this occurs, the lesser rating must be adhered to.  For vehicles fitted with enhanced vehicle functions that may be altered/changed when towing i.e Trailer sway mitigation, blind spot detection, adaptive cruise control etc. Please consult owner’s ...
Page 16 CUSTOMER INFORMATION PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience. Regularly inspect for wear and check the tightness of the Smart Pin Nut. Follow instructions below to re‐ tighten the nut as necessary when movement and noise in the tow ball mount is noted.  Before towing, ensure R‐Clip is properly installed and Smart pin nut is installed and tensioned. Replacement parts are available from your Hayman Reese Distributor. TOWBALL MOUNT REMOVAL/INSTALLATION (b) HITCHBOX STEP 1 Insert Trailer Ball Mount (TBM) (a) into towbar hitchbox (b), aligning hole in TBM shank (c) with hole in hitchbox (d) (Fig. 1) TRAILER BALL ...

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