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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03404RW
Maximum Towing Braked:
04835
Maximum Towing Unbraked:
1200 mm
Maximum Static Ball Load:
21342
102639-WL
60 Mins.
Hayman Reese SmartCODE Solution Required:
30 Mins.
RPA Disable/Other:
90 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
SSANGYONG REXTON Y400Y450 CL4
•
Use 04934 for RPA disable.
1
TOWBAR
03404RW
3500
kg
750
kg
350
kg
NO
YES
Issue Date:
18-10-2021
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Summary of Contents for Hayman Reese 03404RW
- Page 1 Maximum Static Ball Load: TBM/Lug Part Number: 21342 Wiring Part Number: 102639-WL FITTING DETAILS: Towbar Installation Time: 60 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 30 Mins. RPA Disable/Other: Total Installation Time: 90 Mins. Note: Bumper Cut Required: •...
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Page 2: Installation Instructions
1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing. - Page 3 WASHER PLAIN 1/4x3/4x16 SMART PIN GOLD TEK SCREW 14-20 HEX HD 22mm TOWBALL 50mm NUT FLANGED HEX HD M12x1.25P HAYMAN REESE LOGO STICKER NUT HEX HD M12x1.25P COMPLIANCE LABEL SET SCREW HEX HD M12x45x1.25P LOAD RATING LABEL WASHER PLAIN 1/2"...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 1. Open tail gate. 2. Remove taillights 2 x screws under covers. RHS shown repeat for LHS 3. Remove 1 x screw holding bumper bar in taillight cavity. RHS shown repeat for LHS...
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 4. Remove 2 x screws securing wheel arch cover. RHS shown repeat for LHS 5. Remove 1 x screws and 2 x scrivet securing wheel arch trim. RHS shown repeat for LHS 6.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 7. Remove 1 x screw holing tip of bumper bar to body. RHS shown repeat for LHS 8. Remove 2 x scrivets bottom edge of bumper bar. RHS shown repeat for LHS 9.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 10. Unplug electrical connection LHS inner wheel arch. 11. Carefully remove rear bumper trim from vehicle. Seek assistance when removing. 12. Remove impact beam from vehicle chassis by removing 2 x bolts located at each chassis rail.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 13. Loosely assemble towbar on the ground. Attach side arm assembly’s LH & RH to towbar with items 10, 11 & 9. M12 x 45 set screw, M12 flat washers and M12 hex nut.
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 15. Fit item 15 bumper bar tab to towbar with item 7 tek screw. Driver’s side shown repeat for passenger side. 16. Remove foam insert from bumper bar. Unclip and move away wiring harness crossing bumper bar before making any cuts.
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 18. Cut into foam section as shown. Discard centre section and refit the ends. Inner bumper bar will need to be opened to clear towbar droppers. 19. At an appropriate position (LH side of hitch box) on the bumper, mark out and drill 2x ø5mm holes 69mm...
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 IMPORTANT Due to possible vehicle variations, always confirm any noted vehicle colour wires with a multi-meter to ensure the correct function is identified before soldering or scotch locking. For vehicle wires denoted with two colours (example;...
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 25. Route the ECU connector towards the chassis rail. 26. Connect the waterproof ECU (04835) (1) to the ECU connector (2) on the trailer wiring harness. 27. Secure the ECU to the chassis rail (3) in front of the chassis mount.
- Page 13 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03404RW SSANGYONG REXTON Y400Y450 CL4 33. In the engine bay, connect the M6 ground wire ring terminal to the vehicle earthing point (1) on the firewall. 34. Connect the M6 orange fused ring terminal to the fuse box positive stud (2).
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Page 14: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 15 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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