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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03367RW
Maximum Towing Braked:
04826
Maximum Towing Unbraked:
1200 mm
Maximum Static Ball Load:
21126
102578-WL
80 Mins.
Hayman Reese SmartCODE Solution Required:
60 Mins.
RPA Disable/Other:
140 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
•
Use 04936 for automatic RPA disable. RPA
disable function can also be achieved via switch
next to gear shift.
1
TOWBAR
03367RW
KIA STONIC YB CL4
1110
kg
450
kg
75
kg
NO
YES
Issue Date:
07-06-2021
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Summary of Contents for Hayman Reese 03367RW
- Page 1 Maximum Static Ball Load: TBM/Lug Part Number: 21126 Wiring Part Number: 102578-WL FITTING DETAILS: Towbar Installation Time: 80 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 60 Mins. RPA Disable/Other: Total Installation Time: 140 Mins. Note: • Use 04936 for automatic RPA disable. RPA...
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Page 2: Installation Instructions
1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing. - Page 3 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 TOWBAR ASSEMBLY DIAGRAM ITEM DESCRIPTION ITEM DESCRIPTION KIA STONIC WELDED ASSEMBLY M10 NUT PLATE WITH WIRE SIDE ARM ASSY LH TEK SCREW 14-20 HEX HD 22mm SIDE ARM ASSY RH NUT NYLOC HEX HD M4x0.7P...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 1. Remove 4 x screws from the wheel arch. Repeat for other side. 2. Open tailgate and remove 2 x screws securing the taillight. Remove taillight and disconnect electrical connections.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 4. From under the vehicle remove the plastic guard secured with 4 x scrivets, 2 x plastic nuts and 2 x steel nuts along with 2 x scrivets supporting the end of the bumper.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 7. From under the vehicle, remove the rubber grommet and insert the M10 T- bolt into the chassis rail. Repeat for other side. 8. Position the RH Side arm assembly and loosely...
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 10. Lift the crosstube assembly to the side arms and loosely secure each side with 2 x M12 bolts complete with 2 x washers and 1 x nut per bolt.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 13. At an appropriate position on the bumper, mark out and drill 2x ø5mm holes 69mm apart on bumper skin to support plug bracket. IMPORTANT Due to possible vehicle variations, always confirm any...
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 16. Remove the 2x scrivets securing the rear scuff trim. 17. Remove the rear scuff trim by lifting upwards. 18. In the boot area remove the 3x screws on both LHS and RHS boot trims.
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 21. Dislodge and lift the RHS rear lower seat cushion to expose the 2x screws that secure the rear RHS sill trim. 22. Remove the 2x screws, dislodge and remove rear RHS sill trim.
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 25. At the LHS tail lamp, patch in the LHS tail lamp connectors on the patch harness (102578-WL) in between the vehicle taillight wiring and the vehicle body wiring. 26. Using alcohol wipe, clean the LHS inner sheet metal area and the underside on the ECU (04826).
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03367RW KIA STONIC YB CL4 37. For RPA disable, use tail harness 04936 and strip, crimp and seal the tail harness GREY and GREY/BLACK wires to the small RPA disable patch matching GREY and GREY/BLACK wires.
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Page 13: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 14 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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