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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03303RW
Maximum Towing Braked:
04826
Maximum Towing Unbraked:
1200 mm
Maximum Static Ball Load:
21148
101469-WL
60 Mins.
Vehicle Coding Required:
30 Mins.
RPA Disable/Other:
90 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
KIA SPORTAGE QL MY19 JAN19 CL4
•
RPA Disable via switch on centre console.
1
TOWBAR
03303RW
1900
750
100
NO
YES
Issue Date:
kg
kg
kg
09-05-19
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Summary of Contents for Hayman Reese 03303RW
- Page 1 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 PRODUCT DETAILS: Part Number: 03303RW Maximum Towing Braked: 1900 ECU Number: 04826 Maximum Towing Unbraked: Tail Harness Length Required: 1200 mm Maximum Static Ball Load: 21148 TBM/Lug Part Number:...
- Page 2 WARNING: Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing.
- Page 3 SETSCREW HEX HD M10 X 30 X 1.25 G8.8 HITCH BOX COLLAR COVER WASHER PLAIN M10 X 25 X 3 HAYMAN REESE LOGO STICKER SET SCREW HEX HD M12 X 45 X 1.25P ANTI-RATTLE PULL PIN ASSY GOLD WASHER FLAT M12 ACRYLIC COMPLIANCE LABEL NUT HEX HD M12 X 1.25P G8...
- Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 1. Open tailgate and remove exposed plastic taillight trim cover. Repeat for other side 2. Remove exposed 2 x Screws securing the taillight to the body. 3. Remove taillight by pulling rearwards and disconnect from wiring harness.
- Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 5. In wheel arch remove 4 x Screws along the outer edge and 1 x Scrivet located on the inside of the wheel arch. Repeat for other side.
- Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 8. Peel away bumper from the ends and remove from vehicle along with the impact beam. Ensure to disconnect any electrical connectors 9. Loosely secure sidearm to side face of chassis rail using 2x M10 bolts, complete with 1x flat washer per bolt.
- Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 11. Loosely secure welded assembly to sidearms using 4 x M12 bolts per side arm, complete with 2 x flat washer and 1x M12 nut per 2 of the bolts, and 1x flat washer per the remaining 2 bolts.
- Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 17. On the underpanel trim (removed in step 6), mark off and cut out a section 200mm from the top edge x 150m 150mm from the side. Repeat for the other side.
- Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 IMPORTANT Due to possible vehicle variations, always confirm any noted vehicle colour wires with a multi-meter to ensure the correct function is identified before soldering or scotch locking. For vehicle wires denoted with two colours (example;...
- Page 10 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 22. Inside the LHS rear quarter vent cavity, secure the trailer patch ground ring terminal (1) to the vehicle grounding point (2). 23. Connect the trailer patch connector (1) to the ECU (P/No: 04826) (2).
- Page 11 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 26. At the rear exterior of the vehicle, leave enough length on the tail harness so the plug can be mounted later. 27. Route the tail harness (tail length: 1200mm) (2) across the LHS and up into the drilled out hole (3).
- Page 12 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 32. In the engine bay, secure the power harness ring terminal (1) to the battery positive terminal (2). 33. The RPA can be disabled via a switch (1) on the centre console.
- Page 13 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03303RW KIA SPORTAGE QL MY19 JAN19 CL4 40. Place the fitting instruction in the glove box after fitment. 41. Determine an appropriate position for the plug bracket. Mark out and drill 2x ø5mm holes 69mm apart on bumper skin to support plug bracket.
-
Page 14: Customer Information
TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following. - Page 15 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
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