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Hayman Reese 03408RW Installation Instructions Manual

Hayman Reese 03408RW Installation Instructions Manual

Towbar for ford ranger cl4 ute my22

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PRODUCT DETAILS:
Part Number:
ECU Number:
Tail Harness Length Required:
TBM/Lug Part Number:
Wiring Part Number:
FITTING DETAILS:
Towbar Installation Time:
Wiring Installation Time:
Total Installation Time:
Bumper Cut Required:
49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email: info@haymanreese.com.au
Rev:
A
03408RW
WLE70029
1200mm
21161
WLL90029
60 Mins.
Hayman Reese SmartCODE Solution Required:
30 Mins.
RPA Disable/Other:
90 Mins.
Note:
Yes
Page
INSTALLATION INSTRUCTIONS
PART NUMBER
FORD RANGER CL4 UTE MY22
Maximum Towing Braked:
Maximum Towing Unbraked:
Maximum Static Ball Load:
Please refer vehicles owner's manual for proper
operation and understanding of towing features
enabled when coded.
1
TOWBAR
03408RW
3500
kg
750
kg
350
kg
YES
YES
Issue Date:
29-07-2022

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Summary of Contents for Hayman Reese 03408RW

  • Page 1 Maximum Static Ball Load: TBM/Lug Part Number: 21161 Wiring Part Number: WLL90029 FITTING DETAILS: Towbar Installation Time: 60 Mins. Hayman Reese SmartCODE Solution Required: Wiring Installation Time: 30 Mins. RPA Disable/Other: Total Installation Time: 90 Mins. Note: Bumper Cut Required: •...
  • Page 2: Installation Instructions

    1. 2. Do not, drill, cut, weld or otherwise modify the towbar. FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides only for the expected load demands of towing.
  • Page 3 WASHER PLAIN 1/2" WASHER PLAIN M14x28x3.0 SMART PIN GOLD BOLT HEX HD M14x130x2.0P 10mm "D" SHACKLE BRACKET - STEP HAYMAN REESE LOGO STICKER PLUG BRACKET 2 HITCH BOX COLLAR COVER BOLT HEX HD M8x35x1.25P TOWBALL 50mm NUT HEX HD M8x1.25P...
  • Page 4 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 1. On the LHS of the chassis, locate the vehicle rear step 16-way wiring connector and disconnect. 2. On the RHS of the under carriage remove the following fasteners:...
  • Page 5 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 4. Loosley assemble the components to the towbar as shown, using fasteners identified on Page 3. 5. Place the tow bar to chassis and loosely secure with 4x M14 bolts and 4x washer.
  • Page 6 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 8. Refit the rear step to vehicle align and secure the step brackets M8 and M12 bolts. 9. Reconnect the rear step connector. Torque fasteners as follows: M14 x 2.0P = 170 Nm M12 x 1.75P = 109 Nm...
  • Page 7 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 14. From inside the LHS of vehicle remove the following interior trims. • Dislodge the door seal. • Remove and detach the glove box. (When open pull in the side stoppers).
  • Page 8 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 18. From underneath the LHS footwell pull down the released connectors. 19. Connect the trailer patch (WLL90029) interior harness to mating connectors. 20. Connect the trailer patch connector to the ECU (WLE70029).
  • Page 9 TOWBAR INSTALLATION INSTRUCTIONS PART NUMBER 03408RW FORD RANGER CL4 UTE MY22 22. Refit all removed parts from steps 14- 16 in reverse. 23. Test the functionality of trailer module ensuring all lights work using a trailer test board. 24. Next step is coding of vehicle.
  • Page 10: Customer Information

    TOWBAR MAINTENANCE AND CARE: 1. Hayman Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R-clip are removed and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to assist with any of the following.
  • Page 11 VEHICLE’S GLOVEBOX AFTER INSTALLATION HAYMAN REESE SMART PIN Your Hayman Reese towbar is equipped with Smart Pin technology to help reduce towbar tongue rattle in most driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to ensure best towing experience.
  • Page 12 OE functionality as set by OE manufacturer. Please read the vehicles owner’s manual for proper operation and understanding. Coding can be carried out using the Hayman Reese SmartCODE (HRSC) using the following steps. Note, if HRSC is unavailable, vehicle coding can be carried out by OE manufacturer as needed.